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Jackson CONSERVER XL2 Installation, Operation And Service Manual Download Page 8

07610-002-10-23-U

1

GUIDES

GUIDES

SYMBOLS

!

CAUTION

!

WARNING

NOTICE

 - risk of injury to personnel.

 - risk of damage to equipment.

 - risk of electrical shock.

 - lockout electrical power.

 - reference data plate.

 - important note.

i

 - caustic chemicals.

ABBREVIATIONS & ACRONYMS

ANSI 

- American National Standards Institute

CFM

 - Cubic Feet per Minute

GHT

 - Garden Hose Thread

GPH

 - Gallons per Hour

GPM

 - Gallons per Minute

GPG

 - Grains per Gallon

GPR

 - Gallons per Rack

HP

 - Horse Power

Hz

 - Hertz

ID

 - Inside Diameter

kW

 - Kilowatts

LPM

 - Liters per Minute

NFPA

 - National Fire Protection Association

NPT

 - National Pipe Thread

PSI 

-

 

Pounds per Square Inch

V

 - Volts

Summary of Contents for CONSERVER XL2

Page 1: ...CONSERVER CONSERVER INSTALLATION OPERATION INSTALLATION OPERATION AND SERVICE MANUAL AND SERVICE MANUAL Conserver XL2 Manual 07610 002 10 23 U CONSERVER CONSERVER XL2 DISHMACHINES XL2 DISHMACHINES ...

Page 2: ...talled by Jackson at the factory and are shipped with the Dishmachine carry only a 1 one year parts warranty Labor to repair or replace these components is not included in the warranty or covered by Jackson Booster heaters not manufactured by Jackson are not covered by this warranty but are warranted by their respective manufacturers This warranty is void if any defect or failure is a direct resul...

Page 3: ...ROM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN 30 THIRTY DAYS FROM THE DATE OF INSTALLATION 9 DAMAGE CAUSED BY LABOR DISPUTE 10 DAMAGES RESULTING FROM IMPROPER CONNECTION TO UTILITY SERVICE 11 DAMAGES RESULTING FROM WATER CONDITIONS INADEQUATE OR EXCESSIVE WATER PRESSURE ACCIDENTS ALTERATIONS IMPROPER USE ABUSE HANDLING OVERLOADS TAMPERING IMPROPER INSTALLATION OR FAILU...

Page 4: ...700 003 25 03 Q 4 19 16 JH 8369 Removed the XL AXL AXL2 AXL2 CML and AXL2 CMR units from the manual Changed Hood and Controls on the XL2 to new design Removed list of Service Repair Centers Updated the Hood Assembly pg 35 Removed references to old new styles and parts associated with the old style Removed 60 Hz motor assembly from pg 45 Changed P Ns of 60 Hz motor assembly and parts on pg 46 Added...

Page 5: ...to the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available for service personnel only Conserver XL2 Series Conserver XL2 Low temperature chemical sanitizing dual rack dishmachine Conserver XL2 CML Low temperature chemical sanitizing dual rack dishmachine with left hand feed through Conserver XL2 CMR Low tem...

Page 6: ... Plumbing 8 Water Supply Connections 9 Pressure Regulator 9 Shock Absorber 9 Connecting the Drain Line 9 Plumbing Check 9 Electrical Power Connections 10 Thermostats 10 Voltage Check 10 Preparing Chemical Pumps 10 Priming Chemical Pumps 11 Cycle Timer Instructions 12 OPERATION Operating Instructions 16 Preparation 16 Power Up 16 Filling the Wash Tub 17 First Rack 18 Ware Preparation 18 Washing a R...

Page 7: ... 29 Hood Assembly 31 Cantilever Arm 33 Tub Assembly Left front 35 Tub Assembly Right front 36 Frame Assembly 37 Wash Motors 38 Inlet Plumbing Assembly 39 Solenoid Valve Repair Kit 40 Plumbing Options 41 Wash Manifold Assembly 42 Miscellaneous Parts 44 SCHEMATICS XL2 CML CMR 115 V 60 Hz Single phase 45 XL2 CML CMR 208 230 V 50 60 Hz Single phase 46 ...

Page 8: ...ote i caustic chemicals ABBREVIATIONS ACRONYMS ANSI American National Standards Institute CFM Cubic Feet per Minute GHT Garden Hose Thread GPH Gallons per Hour GPM Gallons per Minute GPG Grains per Gallon GPR Gallons per Rack HP Horse Power Hz Hertz ID Inside Diameter kW Kilowatts LPM Liters per Minute NFPA National Fire Protection Association NPT National Pipe Thread PSI Pounds per Square Inch V ...

Page 9: ...mical Connection All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet D 1 1 4 32 mm 2 51 mm 4 102 mm 29 1 4 743 mm 44 1118 mm 50 1 2 1283 mm 15 1 4 387 mm 68 1 2 1740 mm 33 1 2 852 mm 11 1 4 286 mm 6 3 4 171 mm 17 1 4 438 mm CLEARANCE A C 4 102 mm D B C 78 1981 mm WITH DOOR OPEN 65 1650 mm 13 330 mm 57 1 4 1454 mm ...

Page 10: ...mm 4 102 mm 11 1 2 295 mm 1 1 4 32 mm D 11 1 4 286 mm 68 1 2 1740 mm 6 3 4 171 mm 33 1 2 852 mm 17 1 4 438 mm CLEARANCE D 48 1 2 1232 mm 15 1 4 387 mm A 4 102 mm C LEGEND A Electrical Connection B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical Connection All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet 4 102 mm ...

Page 11: ...7 mm A C D 57 1 4 1454 mm C B 13 330 mm 65 1650 mm 78 1981 mm WITH DOOR OPEN A 29 1 4 743 mm 13 1 4 337 mm 44 1118 mm 4 102 mm 11 1 2 295 mm 1 1 4 32 mm D 4 102 mm LEGEND A Electrical Connection B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical Connection All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet 4 102 mm ...

Page 12: ...E DISTANCE CAN VARY 20 1 2 521 mm OPENING 30 762 mm 4 102 mm ALIGN WITH TABLE DISTANCE CAN VARY 4 102 mm ALIGN WITH TABLE DISTANCE CAN VARY XL2 CML XL2 CMR 1 1 4 32 mm 1 3 8 35 mm 20 1 2 521 mm OPENING 4 102 mm ALIGN WITH TABLE DISTANCE CAN VARY XL2 20 1 2 521 mm OPENING 30 762 mm CORNER INSTALLATION CML CMR ONLY STRAIGHT THROUGH INSTALLATION XL2 ONLY ...

Page 13: ...econds Wash 53 Rinse 14 Dwell 20 Total Cycle Time 87 With Load Time 92 Always refer to the machine data plate for specific electrical and water requirements The material provided in this manual is for reference only and is subject to change without notice Water Temperatures F Wash Temperature minimum recommended 120 140 Rinse Temperature minimum recommended 120 140 Inlet Temperature minimum recomm...

Page 14: ...state territorial and national codes Work should only be performed by qualified electricians and authorized service agents Available Electrical Characteristics 115 V 60 Hz Single phase 208 230 V 60 Hz Single phase 208 230 V 50 Hz Single phase XL2 Electrical Characteristics VOLTS 115 208 230 208 230 PHASE 1 1 1 FREQ 60 60 50 WASH MOTOR LOAD 10 0 A 5 0 A 7 8 A WASH MOTOR 2 LOAD 10 0 A 5 0 A 7 8 A TO...

Page 15: ...cation to prevent damage to the machine during operation and to ensure the best results The machine comes with four adjustable bullet feet which can be turned using a pair of channel locks or by hand if the machine can be raised safely Ensure that the machine is level from side to side and front to back before making any connections Plumbing connections must comply with all applicable local state ...

Page 16: ...sure is line pressure in a no flow condition all valves and services are closed flow pressure is the pressure in the fill line when the valve is opened during the cycle The manufacturer also recommends the installation of a shock absorber in the incoming water line and offers these devices as options see the Plumbing Options page This prevents line hammer hydraulic shock induced by the solenoid va...

Page 17: ...power at the breaker or disconnect switch and lockout tagout in accordance with procedures and codes VENTILATION THERMOSTATS 1 Ensure power switch is in the OFF position and apply power to the machine 2 Check the incoming power at terminal block and ensure it corresponds to voltage listed on the data plate If not contact a qualified service agency to examine the problem CAUTION Do not run the mach...

Page 18: ... Sanitizer 4 Detergent is dispensed during the wash cycle The amount of detergent might need to be adjusted depending on water quality and type of detergent 5 Rinse aid is dispensed during the final rinse The amount of rinse aid might need to be adjusted depending on water hardness and results 6 Sanitizer is dispensed during the final rinse The amount of sanitizer might need to be adjusted dependi...

Page 19: ...k on the status of the dishmachine SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER LEDs Adjustable Cycle Steps Drain Fill Sanitizer Detergent Rinse Aid Spare Display Select Model Change Cycle Step Duration Change Cycle Step Start Time Cycle steps are the dif...

Page 20: ...E TIMER SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER Change is also saved if inactive for 10 seconds or any other button is pressed SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURA...

Page 21: ...JUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER START DURATION 1 50 5 00 SELECT CYCLE STEP ...

Page 22: ...LE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER PLANT TEST MODE SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER Outputs Cycle ...

Page 23: ... Sump strainer and pan strainer are in place and clean 2 Drain stopper is installed 3 Wash rinse arms are installed secure and rotate freely To place the machine in standby flip the OFF ON FILL switch to the ON position OPERATING INSTRUCTIONS OPERATION PREPARATION POWER UP ...

Page 24: ...two lines on drain stopper After this the water level is controlled by the timer preset at the factory 3 Verify the drain stopper is preventing the wash tub water from pouring out excessively There might be some slight leakage from the drain hole Verify that there are no other leaks on the machine before proceeding any further 4 Wash tub must be completely filled before operating the wash pump to ...

Page 25: ...ring the cycle Pre soak flatware in warm water to assist in removing food Load plates and saucers in the same direction with the food surface facing the unload end of the machine To wash a rack open door completely avoid hot water dripping from the door and slide rack into the machine Close door and the machine will start automatically Once the cycle is complete open door again careful of the drip...

Page 26: ...sition 2 Open door 3 Remove drain stopper and allow tub to drain WARNING Wash tank water will be hot 4 Remove sump strainer and pan strainer 5 Use a hand scraper to scrape foodsoil into a trash basket 6 Rinse and replace 7 Unscrew wash rinse arms from their manifolds OPERATING INSTRUCTIONS OPERATION WARNING ...

Page 27: ...ozzles with a brush and flush with fresh water 9 Replace end caps and ensure they have been tightened 10 Spray or wipe out interior of machine 11 Replace wash rinse arms 12 Ensure sump strainer and pan strainer are clean and securely in place 13 Use stainless steel polish to clean and protect the outside of the dishmachine SHUTDOWN CLEANING ...

Page 28: ...ecommended by chemical supplier 8 Wait five minutes then inspect inside of the machine If the machine is not delimed run again 9 Flip the NORMAL DELIME switch to NORMAL 10 Run two cycles to remove residual deliming solution 11 Drain and re fill the machine CAUTION This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fl...

Page 29: ...low for a variety of reasons 2 Ensure strainers are in place laying flat and free of soil and debris before operating the machine To clean strainers wipe them out with a rag and rinse under a faucet For stubborn debris a toothpick can be used Do not beat strainers on waste cans once bent they will not work properly 3 Ensure all wash rinse arms are secure in the machine before operating 4 Ensure dr...

Page 30: ...and WHITE RED wires to switch If 120 V replace the switch Machine will not run Wash pump motor will run if wash relay is depressed manually nothing else works 1 Open door switch 2 Faulty control relay 1 With door closed measure voltage between BLUE and WHITE BLACK wires on terminals 6 and 9 of the relay If 120 V replace the relay 2 Measure between the BLACK wires on terminals 6 and 9 of the relay ...

Page 31: ...Check voltage at relay coil between ORANGE BLACK and WHITE wires If you read 120 V coil is faulty Replace the relay Wash motor does not run even when the wash relay is manually depressed other functions work 1 Loose wire connections to motor delime switch or from contactors 2 Mechanical binding in pump 3 Faulty wash motor 4 Faulty wash relay 5 High or low voltage problem 1 Tighten wires 2 On end o...

Page 32: ...t connections at switch and at wire connectors Bypass switch to verify that switch is problem replace if required 3 Clear impeller 4 Check motor voltage and amp load If amp load is over 12 A replace the motor 5 Replace with properly sized breaker Refer to the data plate Machine will not drain 1 Loose wire connection 2 Drain hole strainer obstructed 3 Not enough time to drain 4 Drain linkage bindin...

Page 33: ...itch on cam timer 1 Adjust detergent cam on cam timer 2 When the detergent cam is in the home position measure voltage between ORANGE and GREY WHITE wires If 120 V replace the microswitch Rinse aid not feeding detergent feeds okay 1 Misadjusted cam 2 Faulty rinse aid microswitch on cam timer 1 Adjust rinse aid cam on cam timer 2 When the rinse aid cam is in the home position measure the voltage be...

Page 34: ...32 35 36 35 ITEM QTY DESCRIPTION PART NUMBER 1 3 Switch Prime 05930 011 49 54 2 3 Light Red 05945 504 07 18 3 1 Light Green 05954 504 08 18 4 1 Switch Delime 05930 301 21 18 5 1 Cycle Counter 05990 111 35 38 6 2 Screw 4 40 x 1 4 Phillips Pan Head with Washer 05305 002 32 38 Machines with serial numbers before 20F386545 have the old CAM timer See previous manual NOTICE ...

Page 35: ... 102 01 00 21 2 Switch Pressure 06685 003 36 13 22 1 Control Box 05700 003 81 49 23 1 Decal Lower Control 09905 004 00 06 24 1 Bracket Timer Mounting 05700 004 08 77 25 1 Relay Pole 115 V 05945 111 35 19 26 2 Bracket Pressure Switch 05700 004 08 99 27 1 Decal Wash Rinse Temperature 09905 002 82 46 28 6 P Clamp 05975 002 61 42 29 1 Thermometer 06685 111 68 49 30 1 Plug 1 2 04730 011 60 22 31 1 Deca...

Page 36: ...07610 002 10 23 U 29 CHEMICAL FEEDER PUMPCOMPONENTS PARTS For complete Chemical Feeder Pump Assembly part numbers see the Control Box pages NOTICE 5 7 6 8 4 3 2 1 ...

Page 37: ...ump Motor 36 RPM Detergent Sanitizer Feeder Pump 04320 111 35 13 04320 111 35 14 3 2 Screw 8 32 x 1 2 Phillips Flat Head 05305 011 37 06 4 1 Tube 3 16 x 8 Clear Tygoprene 05700 003 22 89 5 1 Roller Purple Dot 04320 004 59 43 6 4 Screw 6 32 x 3 4 Phillips Pan Head 05305 011 37 05 7 1 Front Housing 04320 004 59 45 8 2 Screw 8 32 x 3 8 Flat Head 05305 011 37 07 ...

Page 38: ...07610 002 10 23 U 31 HOOD ASSEMBLY PARTS 1 6 7 4 2 5 3 9 8 2 3 2 10 11 6 7 8 9 2 12 13 2 14 7 9 8 6 15 10 2 ...

Page 39: ...Rear 05700 021 84 70 6 4 Door Guide 05700 021 44 94 7 8 Bolt Hex Head 1 4 20 x 3 4 05305 274 04 00 8 8 Washer 1 4 ID SS 05311 174 01 00 9 4 Door Stop 05700 011 46 30 10 2 Door Switch 05930 111 51 69 11 1 Front Door Assembly Front Door Assembly with Studs 05700 004 07 52 05700 003 04 64 12 1 Door Catch 05700 011 46 50 13 1 Front Door Stop 05700 021 60 27 14 2 Manifold L Bracket 05700 011 34 63 15 1...

Page 40: ...07610 002 10 23 U 33 1 2 24 18 10 11 12 13 9 15 16 7 8 5 22 4 14 6 23 18 17 18 19 11 12 20 CANTILEVER ARM PARTS 3a 3b 3c 3d 3e 3f 1 7 4 5 2 6 9 3 8 10 11 12 13 ...

Page 41: ...3d 2 Nylon Washer 05311 369 03 00 3e 1 Bushing 03120 100 03 00 4 2 Screw Cap 1 4 20 x 1 5 8 05305 004 23 57 5 4 Washer 1 4 ID SS 05311 174 01 00 6 2 Plug Cantilever 05340 011 35 00 7 2 Cantilever Arm Connector 05700 011 90 99 8 2 Lock Nut 1 4 20 with Nylon Insert 05310 374 01 00 9 2 Lock Nut 3 8 16 SS 05310 256 04 00 10 2 Spring Cantilever 05340 109 02 00 11 2 Bolt Hanger Eye 3 8 16 05306 956 05 0...

Page 42: ...1 Wash Motor See Wash Motors 6 1 Hose Barb Fitting 3 8 x 1 8 Male 04730 002 18 96 7 1 Hose 3 8 ID x 12 Long 05700 002 69 73 8 1 Spillway Gasket 05700 111 34 52 9 1 Drain Seat Insert 05700 004 37 18 10 1 Spillway Weldment 05700 003 52 13 11 3 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 12 1 Drain Link Assembly 05700 002 38 21 13 1 Drain Link Connector 05700 002 38 10 TUB ASSEMBLY LEFT F...

Page 43: ...021 33 50 4 1 Hose 1 1 2 ID x 7 3 4 05700 111 33 52 5 2 Hose Clamp Mini 7 16 x 25 32 04730 011 36 05 6 1 Wash Motor See Wash Motors 7 1 Hose Barb Fitting 3 8 x 1 8 Male 04730 002 18 96 8 1 Hose 3 8 ID x 12 Long 05700 002 69 73 9 4 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 10 1 Cotter Pin 1 8 x 1 05315 002 15 39 11 1 Drain Solenoid 115 V 04810 200 11 00 12 1 Drain Solenoid Box Cover 0...

Page 44: ...7 FRAME ASSEMBLY PARTS 1 1 Accumulator 05700 031 66 24 2 1 Accumlator Strainer 05700 021 47 17 3 1 Accumulator Stop Clip 05700 011 49 11 4 4 Adjustable Bullet Foot 05340 108 01 03 ITEM QTY DESCRIPTION PART NUMBER 3 4 1 2 ...

Page 45: ... 1 1 Motor 1 HP 115 230 V 60 Hz 06105 004 24 80 60 Hz ITEM QTY DESCRIPTION PART NUMBER 1 1 Motor 1 HP 230 V 50 Hz 06105 002 19 87 2 1 Liquidtite Connector 90 degree 05975 111 01 00 3 1 Pump Support Assembly 05700 002 05 88 4 1 Clamp 5 5 8 6 04730 011 34 90 50 Hz 1 4 2 3 1 ...

Page 46: ...6 2 1 Nipple Brass 3 4 x 4 1 2 04730 004 04 53 3 1 Solenoid Valve 3 4 04810 100 03 18 4 1 Nipple Brass 3 4 x 1 3 8 04730 207 34 00 5 1 Y Strainer 04730 717 02 06 6 1 Elbow Brass 3 4 90 degree 04730 206 13 00 7 1 Coupling Water Inlet 05700 004 41 15 Complete Inlet Plumbing Assembly 3 4 05700 004 49 05 1 2 5 4 7 6 3 ...

Page 47: ...ssembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat agai...

Page 48: ... 1 Complete Water Arrestor Assembly 3 4 05700 002 61 29 1 1 Nipple 3 4 NPT Close Brass 04730 207 34 00 2 1 Water Arrestor 06685 100 05 00 3 1 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 1 2 3 WATER TREATMENT OPTION Replacement Cartridge inspect at least every 6 months RSC 100 Scaltrol System 04730 003 05 76 Pressure Regulator Valve 06685 011 58 22 ...

Page 49: ...07610 002 10 23 U 42 WASH MANIFOLD ASSEMBLY PARTS 1 7 4 5 2 6 9 3 8 10 11 12 13 ...

Page 50: ... 05310 276 01 00 4 8 Lockwasher 05311 276 01 00 5 2 Upper Manifold 05700 031 34 82 6 4 Hex Head Bolt 3 8 16 x 7 8 05306 011 36 95 7 4 O Ring 05330 111 35 15 8 2 Manifold 05700 031 34 59 9 4 Hex Head Bolt 3 8 x 1 3 4 09515 003 15 64 10 2 Lower Wash Manifold 05700 031 46 00 11 4 Wash Manifold Gasket 05700 111 35 03 12 2 Wash Manifold Wedge 09515 011 46 61 13 4 Square Bevel Washer 3 8 05311 011 35 36...

Page 51: ...3 1 Injection Tube Gasket 05700 011 45 36 4 1 Injection Tube Bushing 05975 002 47 54 5 1 Rack Guide 05700 031 45 92 6 1 Air gap Insert 3 4 05700 004 34 43 7 1 Air gap 3 4 05700 004 34 42 8 1 Standpipe 05700 031 35 55 9 1 False Panel Kit False Panel Only 05700 003 12 93 05700 002 51 66 Parts are not shown to scale in relation to each other 1 4 5 2 6 3 7 8 9 ...

Page 52: ...07610 002 10 23 U 45 SCHEMATICS XL2 CML CMR 115 V 60 HZ 1 PHASE ...

Page 53: ...07610 002 10 23 U 46 SCHEMATICS XL2 CML CMR 208 230 V 50 60 HZ 1 PHASE ...

Page 54: ...47 Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Conserver XL2 Manual 07610 002 10 23 U ...

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