Jackson CONSERVER XL-E Installation, Operation And Service Manual Download Page 1

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CONSER

VER

INSTALLATION, OPERATION,

AND SERVICE MANUAL

Conserver XL-E/XL-E-LTH/XL HH Manual • 07610-003-92-84-R

CONSERVER

XL-E, XL-E-LTH, & XL HH DISHMACHINES

Summary of Contents for CONSERVER XL-E

Page 1: ...CONSERVER INSTALLATION OPERATION AND SERVICE MANUAL Conserver XL E XL E LTH XL HH Manual 07610 003 92 84 R CONSERVER XL E XL E LTH XL HH DISHMACHINES...

Page 2: ...led by Jackson at the factory and are shipped with the Dishmachine carry only a 1 one year parts warranty Labor to repair or replace these components is not included in the warranty or covered by Jack...

Page 3: ...DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN 30 THIRTY DAYS FROM THE DATE OF INSTALLATION 9 DAMAGE CAUSED BY LABOR DISPUTE 10 DAMAGES RESULTING FROM IMPROPER CONNECTION TO U...

Page 4: ...e Added Operating Times L 11 5 16 JH 8417 Updated timer Audited manual and corrected all incorrect P Ns Complete update of the manual to new format M 2 23 17 JH 8503 Changed inlet plumbing and air gap...

Page 5: ...can refer you if necessary to the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available to service personnel...

Page 6: ...9 Shock Absorber 9 Connecting the Drain Line 9 Plumbing Check 9 Electrical Power Connections 10 Motor Rotation LTH 3 Phase Only 10 Ventilation 10 Thermostats 10 Voltage Check 11 Preparing Chemical Fe...

Page 7: ...Feeder Pump Components 31 XL E Hood 33 XL E LTH Hood 35 XL HH Hood 37 Plumbing Options 39 XL E XL E LTH Door 40 XL HH Door 42 Wash Arms 44 Wash Manifold 45 Tub 46 Wash Sump 47 Spillway 48 Pump Motor 4...

Page 8: ...rtz ID Inside Diameter kW Kilowatts NFPA National Fire Protection Association NPT National Pipe Thread OD Outside Diameter PRV Pressure Regulating Valve PSI Pounds per Square Inch V Volts CAUTION WARN...

Page 9: ...mm 56 7 8 1444 mm 30 3 8 773 mm 33 1 2 852 mm 6 3 4 171 mm 6 152 mm 17 1 4 438 mm CLEARANCE 4 in 102 mm MINIMUM 4 in 102 mm MINIMUM LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C D...

Page 10: ...2 1 2 63 mm 30 3 8 773 mm 33 1 2 852 mm 6 3 4 171 mm 6 152 mm 17 1 4 438 mm CLEARANCE A 68 1 2 1740 mm LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemic...

Page 11: ...2 749 mm 67 3 4 1721 mm 33 1 2 852 mm 27 686 mm CLEARANCE 6 3 4 171 mm 29 1 4 743 mm 5 3 4 146 mm A LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical...

Page 12: ...N STRAIGHT THROUGH INSTALLATION XL E XL E LTH False Panel Kit 05700 003 12 93 False Panel Only 05700 002 51 66 False Panel Corner Installation Instructions XL HH False Panel Kit 05700 002 52 89 False...

Page 13: ...Wash Temperature 120 120 120 Recommended Wash Temperature N A 140 N A Minimum Rinse Temperature 120 120 120 Recommended Rinse Temperature N A 145 N A Minimum Incoming Water Temperature 120 110 120 Ot...

Page 14: ...perage draws have been adjusted for the assumed input voltage The manufacturer assumes incoming voltages will be either 115 208 230 or 460 Volts Some heating elements used in the machines are rated fo...

Page 15: ...can be turned using a pair of channel locks or by hand if the machine can be raised safely Ensure that the machine is level from side to side and front to back before making any connections The manufa...

Page 16: ...no flow condition all valves and services are closed flow pressure is the pressure in the fill line when the valve is opened during the cycle The manufacturer also recommends the installation of a sho...

Page 17: ...d components 1 Follow Filling the Wash Tub section 2 Locate wash pump motor and identify arrow decal which shows correct motor rotation if no decal is present correct rotation is away from the pump vo...

Page 18: ...l feeder pumps Locate open ends of chemical tubes with the stiffeners and place each one in the appropriate container Red Tubing Detergent Blue Tubing Rinse aid White Tubing Sanitizer CAUTION Chlorine...

Page 19: ...Disconnect electrical power at the breaker or disconnect switch and lockout tagout in accordance with procedures and codes 2 Remove control box top 3 Locate loose connector with orange white and red w...

Page 20: ...owing instructions will require that the timer position have the CAMs to the front and the motor to the left as shown below FUNCTION The drain solenoid CAM works off the normally closed contacts of CA...

Page 21: ...6 To increase the sanitizer time open the notch of the CAM To decrease close the notch in small increments until the correct level is reached FUNCTION The detergent pump CAM works off the normally clo...

Page 22: ...S OPERATION 1 For the initial fill installation or beginning of day close the door and depress and hold OFF ON FILL switch in FILL position for approximately 8 10 seconds 2 Open the door and verify wa...

Page 23: ...dripping from the door and slide rack into the machine Close door and the machine will start automatically Once the cycle is complete open door again careful of the dripping hot water and remove rack...

Page 24: ...door 3 Remove drain stopper and allow tub to drain 4 Remove sump strainer and pan strainer 5 Use a hand scraper to scrape soil and debris into a trash basket 6 Rinse and replace strainers 7 Unscrew wa...

Page 25: ...with fresh water 9 Replace end caps and ensure they have been tightened 10 Spray or wipe out interior of machine 11 Replace wash rinse arms 12 Ensure sump strainer and pan strainer are clean and secur...

Page 26: ...he machine is not delimed run again 7 Flip NORMAL DELIME switch to NORMAL 8 Run two cycles to remove residual deliming solution 9 Drain and re fill the machine CAUTION This equipment is not recommende...

Page 27: ...Treated water will reduce this occurence Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment system for the water going to t...

Page 28: ...strainers are in place laying flat and free of soil and debris before operating the machine To clean strainers wipe them out with a rag and rinse under a faucet For stubborn debris a toothpick can be...

Page 29: ...e switch Machine fills continuously even with no power applied to the machine Water inlet solenoid valve allowing water into machine 1 Check water pressure during fill pressure must be 15 PSI 2 Repair...

Page 30: ...required by loosening not removing spring bolt nuts and adjusting the tension Tighten nuts when done 2 Remove the obstruction Water leaks at wash pump 1 Wash pump seal is defective 2 Petcock or pump...

Page 31: ...07610 003 92 84 R 24 1 11 19 28 18 10 9 8 7 4 3 2 4 5 9 9 15 16 17 27 25 26 22 24 12 13 14 20 21 23 29 XL E CONTROL BOX PARTS 19a...

Page 32: ...05305 002 25 91 13 6 P clamp 1 4 ID 05975 002 61 42 14 11 Lock Nut 6 32 Hex w Nylon Insert 05310 373 03 00 15 1 Temperature Gauge 06685 004 31 45 16 1 Cycle Counter 115 V 05990 111 35 38 17 2 Screw 4...

Page 33: ...01 1 1 Box Control Assembly 05700 004 49 02 2 1 Bracket Terminal Block 05700 004 51 59 3 2 Bracket Pressure Switch 05700 004 08 99 4 1 Bracket Timer Mounting 05700 004 08 77 5 2 Chemical Feeder Pump...

Page 34: ...Switch Normal Delime 05930 301 21 18 22 1 Switch Cycle 05930 301 49 00 23 1 Light Amber 05945 111 44 44 24 3 Light Red 05945 504 07 18 25 1 Light Green 05945 504 08 18 26 1 Decal Timer Cam Operation...

Page 35: ...2 24 34 32 3 5 6 23 38 20 27 14 28 13 35 13 37 10 14 8 13 11 12 21 31 25 13 14 29 13 9 REMOVE COVER FROM PUMP AND ATTACH THE 8 32 FLAT HEAD SCREW TO PUMP MOTOR INSIDE CONTROL BOX COVER AND SCREWS HOUS...

Page 36: ...Block 05700 011 40 05 13 18 Nut Lock 10 24 SS Hex w Nylon Insert 05310 373 01 00 14 11 Nut Lock 6 32 Hex w Nylon Insert 05310 373 03 00 15 1 Fitting T B 1 2 Plastic 05975 011 45 13 16 2 Fitting T B 1...

Page 37: ...05975 002 61 42 34 1 Temperature Gauge 06685 111 68 49 35 35a 1 8 Timer Microswitch Timer 05945 004 11 78 05930 011 65 81 36 1 Decal Timer Cam Operation 09905 004 37 27 37 6 Screw 6 32 x 3 8 SEMS w Ex...

Page 38: ...be Detergent Sanitizer Use with the red roller 05700 111 35 29 Clear Squeeze Tube Rinse Aid Use with the white roller 05700 011 76 41 Tube 3 16 x 8 Clear Tygoprene 05700 003 22 89 Roller Red Detergent...

Page 39: ...izer Feeder Pump 04320 111 35 14 Motor 36 RPM 208 230 V Detergent Sanitizer Feeder Pump 04320 111 47 47 3 2 Screw 8 32 x 1 2 Phillips Flat Head 05305 011 37 06 4 1 Tube 3 16 x 8 Clear Tygoprene 05700...

Page 40: ...92 84 R 33 Before ordering plumbing assembly or plumbing parts see the note on the next page 1 2 7 8 4 6 3 17 5 XL E HOOD PARTS Complete Inlet Plumbing Assembly 05700 004 34 44 14 13 12 11 10 9 15 16...

Page 41: ...Support 05700 003 24 25 10 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 11 1 Nipple 3 4 x 3 Brass 04730 011 38 29 12 1 Solenoid Valve 3 4 115 V Solenoid Valve 3 4 208 V 04810 100 53 00 04810 100 03 18 1...

Page 42: ...07610 003 92 84 R 35 XL E LTH HOOD PARTS Complete Inlet Plumbing Assembly 05700 004 49 05 1 2 3 4 6 5 6 7 8 9 10 12 13 14 15 17 16 18 19 20 21 22 22 11...

Page 43: ...0 004 04 53 10 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 11 1 Bracket Plumbing Support 05700 004 48 11 12 6 Wear Button 05700 011 88 01 13 2 Bracket Cantilever Support 09515 003 15 64 14 1 Bracket Ma...

Page 44: ...92 84 R 37 8 1 2 12 11 10 7 4 6 15 16 17 9 3 5 XL HH HOOD PARTS Complete Inlet Plumbing Assembly 05700 004 34 44 14 13 18 Before ordering plumbing assembly or plumbing parts see the note on the next p...

Page 45: ...Wear Button 05700 011 88 01 9 1 Bracket Plumbing Support 05700 003 24 25 10 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 11 1 Nipple 3 4 x 3 Brass 04730 011 38 29 12 1 Solenoid Valve 3 4 115 V Solenoid...

Page 46: ...05 76 Water Arrestor 1 2 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Nipple 3 4 NPT Close Brass 04730 207 34 00 Machines with serial numbers before 17C331529 have 1 2 plumbing Click here to op...

Page 47: ...03 92 84 R 40 1 2 24 18 10 11 12 13 9 15 16 7 8 5 22 4 14 6 23 18 17 18 19 11 12 20 21 25 XL E XL E LTH DOOR PARTS 23 18 24 18 10 11 12 19 11 12 21 25 13 9 15 16 2 1 3 4 5 6 7 8 20 22 17 18 14 3c 3e 3...

Page 48: ...4 Nut Hex 3 8 16 SS 05310 276 01 00 9 2 Cantilever Arm Connector 05700 011 90 99 10 2 Screw 1 4 20 05305 274 23 00 11 2 Washer 1 4 ID SS 05311 174 01 00 12 2 Lock Nut 1 4 20 SS w Nylon Insert 05310 37...

Page 49: ...07610 003 92 84 R 42 26 2 1 8 17 24 25 8 23 9 20 22 21 9 7 3 6 5 9 7 16 12 7 19 18 11 10 13 4 8 14 27 15 XL HH DOOR PARTS 27c 27e 27d 27a 27b...

Page 50: ...0 30 15 2 Connecting Link 05700 021 92 45 16 2 Spacer PB Bolt 05700 000 29 40 17 2 Cantilever Arm Bracket 05700 003 88 91 18 1 Cantilever Arm 05700 004 14 32 19 2 Sleeve Cantilever Hang Eye 05700 000...

Page 51: ...DESCRIPTION PART NUMBER 1 1 Bearing Assembly 05700 021 35 97 2 1 O ring 117 S70 Silicon 05330 002 60 69 3 2 Wash Arm End cap 05700 011 35 92 4 1 Wash Arm 05700 003 57 70 Wash Arm Assembly 05700 003 59...

Page 52: ...00 4 4 3 8 Hex Nut SS 05310 276 01 00 5 2 Bolt 3 8 16 x 1 1 4 SS 05305 276 10 00 6 1 Lower Wash Manifold 05700 003 78 40 7 1 Gasket Wash Manifold 05700 111 35 03 8 2 3 8 Bevel Square 05311 011 35 36 9...

Page 53: ...tting 1 2 04730 011 45 21 4 1 1 Clamp Nylon Lock Nut 10 24 04730 011 39 01 05310 373 01 00 5 1 Wash Arm Assembly 05700 003 59 35 6 4 4 Bolt 1 4 20 x 1 2 Lock Nut 1 4 20 05305 274 02 00 05310 374 01 00...

Page 54: ...05330 003 78 31 6 9 Lock Nut 1 4 20 05310 374 01 00 7 1 Drain Solenoid 115 V Drain Solenoid 208 230 V 04810 200 11 00 04810 111 87 74 8 1 Drain Link See next page 9 1 Connection Drain Link See next pa...

Page 55: ...ION PART NUMBER 1 1 Gasket Spillway 05700 111 34 52 2 1 Spillway 05700 003 52 13 3 3 Lock Nut 1 4 20 Hex with Nylon Insert 05310 374 01 00 4 1 Drain Link 05700 003 78 49 5 1 Connector Drain Link 05700...

Page 56: ...MOTOR PARTS LTH 3 Phase Only See Motor Rotation section Complete Assembly ITEM QTY DESCRIPTION PART NUMBER 1 1 Seal Plate 05700 002 81 87 2 1 Case O ring 05330 002 81 83 3 1 Mechanical Seal 05330 002...

Page 57: ...07610 003 92 84 R 50 XL E LTH BOOSTER TANK PARTS 16...

Page 58: ...27 7 1 Hose Red 3 4 x 49 05700 004 52 26 8 16 Washer 1 4 20 05311 174 01 00 9 16 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 10 1 Cover Booster Tank 05700 004 52 21 11 1 Decal Warning Disconn...

Page 59: ...8 4 1 Strainer Stop 05700 004 18 33 5 1 Accumulator 05700 004 08 39 6 4 Adjustable Foot 05340 108 01 03 7 1 1 Screw 1 4 20 x 1 1 2 Locknut 1 4 20 Not Shown 05305 274 23 00 05310 374 01 00 8 6 6 Bolt 1...

Page 60: ...ener 05700 002 66 49 Bulk Head Fitting 04730 011 45 21 Flanged Bullet Foot Optional 05340 002 34 86 Drain Stopper Assembly XL E XL E LTH 05700 003 78 51 Drain Stopper Assembly XL HH 05700 004 27 31 Su...

Page 61: ...07610 003 92 84 R 54 SCHEMATICS XL E XL HH 115 V 60 HZ 1 PHASE...

Page 62: ...07610 003 92 84 R 55 SCHEMATICS XL E XL HH 208 V 60 HZ 1 PHASE...

Page 63: ...07610 003 92 84 R 56 SCHEMATICS XL E LTH 208 230 V 60 HZ 1 3 PHASE...

Page 64: ...Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Conserver XL E XL E LTH XL HH Manual 07610 003 92 84 R...

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