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Jackson 24A-AF, Instruction Manual

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Jackson 24A-AF Instruction Manual Download Page 41

OPTIONAL PUMP 
DRAIN APPENDIX 

INDEX

 

FOUR MAIN AREAS of the PUMP DRAIN SYSTEM  

 

(DrawingA-4)  

AIR GAP DRAIN MOUNTING  

 

 

 

 

(Drawing A-5)  

DRAIN PUMP MOTOR    

 

 

 

 

(DrawingA-6)  

PUMP INTAKE HOSE ASSEMBLY to SUMP  

 

 

(DrawingA-T)  

WATER LEVEL FLOAT INSTALLATION  

 

 

(Drawing A-8)  

FUNCTIONAL BREAKDOWN of the FOUR MAIN PARTS of the 24BP and 24AP 
PUMP DRAIN SYSTEM  
DRAIN LINE POINT of CONNECTION  

 

 

 

(Drawing A-9) 

GENERAL INSTALLATION of MACHINE DRAIN LINE  
DRAIN LINE INSTALLATION  

 

 

 

 

(Drawing A-10) 

TWO SAMPLES of IMPROPER DRAIN LINE INSTALLATION  

(Drawing A-11) 

PUMP DRAIN COMPONENT LAYOUT    

 

 

(Drawing A-12) 

24BP AUTO/PUMP DRAIN WIRE DIAGRAM  

 

 

(Drawing A-13)  

24BP AUTO/PUMP DRAIN INTERCONNECTION DIAGRAM  

(Drawing A-14)  

PARTS LIST for PUMP DRAIN SYSTEM  

Summary of Contents for 24A-AF

Page 1: ...INCLUDES Warranty Policy Specifications Installation Requirements Care and Cleaning Operating Instructions Troubleshooting Illustrated Parts Optional Drain Pump Service Agencies Wiring Diagram Highway...

Page 2: ...e 21 BEWARE of COUNTERFEIT PARTS 22 TROUBLESHOOTING GUIDE 23 PICTORIALS FRONT VIEW 26 BACK VIEW 27 LEFT SIDE VIEW 28 RIGHT SIDE VIEW 29 PAN STRAINER VACUUM BREAKER DOOR SWITCH and LATCH ASSEMBLY INCOM...

Page 3: ...tank heater with low water protection maintains proper wash temperature Simplified controls for ease of operation Automatic fill Automatic drain Manual wash switch for deliming 100 fresh water rinse e...

Page 4: ...re rinse sink with molded scrap basket and rack slide C3 3 16 high backsplash Left and right side panels for machine NOTES A 63 3 16 High Backsplash 33 4 Turnback at 45 B 3 High 1 1 2 Dia Rolled Edge...

Page 5: ...mage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the da...

Page 6: ...gher than the back 2 Refer to the dimensional data sketch for connections 3 The drain from the machine is a GRAVITY DRAIN SYSTEM and should have the proper drop from the machine to an open floor drain...

Page 7: ...or P models omit steps 1 and 2 3 Remove kickplate Open door and place side panel lip at door opening Work panel under top by pushing with palm of hand Put self tapping screws in four places Both side...

Page 8: ...bove the equalizing vent A piece of 1 1 4 OD pipe is then inserted through the hole into the vent opening and piped to the outside 2 If cutting a hole in the counter is not possible then a piece of st...

Page 9: ...may now be lifted out 4 Pan strainer now accessible lift out and clean thoroughly 5 Clean around pump intake with bristle brush 6 Replace stainer pan 7 Re install wash and rinse head assemblies 8 Clea...

Page 10: ...ted to a open floor drain vented to atmosphere 3 Is machine service voltage at L1 and L2 208 230 volts 4 Is machine service voltage at L1 and neutral 104 120V 5 Is machine properly grounded 6 Is machi...

Page 11: ...to the down Auto position 8 To drain the machine close the door and latch Push the On Fill Off Drain switch to the OFF position All machine functions will be off Push On Fill Off Drain switch down to...

Page 12: ...off for this operation a Remove plug and clean strainer 4 Clean rinse tubes a Remove rinse assembly by disconnecting rinse feed pipe and removing end plugs on lower rinse b Clean all rinse tubes and...

Page 13: ...ring race ways may be cleaned by either brushing with de liming solution toothbrush makes excellent tool or gently clean by rubbing with fine sandpaper or emery cloth 13 Rinse ball bearings and manifo...

Page 14: ...89000 WASH HEAD SMALL MANIFOLD 9 0188601 w TUBES WASH HEAD ASSEMBLY RETAINING PIN w RING 5 0189500 WASH HEAD LARGE MANIFOLD w TUBES ITEM P N DESCRIPTION ITEM P N DESCRIPTION 1 0125200 RINSE HEAD ARM 5...

Page 15: ...130 seconds Between wash and rinse there is a 4 second dwell followed by a 15 second rinse Cycle by opening and closing door switch at the end of cycle or at any point in the cycle Drain cycle functio...

Page 16: ...oor should be opened during a cycle it would act as a safety switch by turning the unit off Cycle Light P N 0083507 This green light comes on only when the automatic cycle is in progress and goes off...

Page 17: ...ed during adjustment Set screw 1 so that it can be turned equal distances in either direction then if screw 1 stopped while turning in CW direction turn screw 2 in CW direction slowly and only 1 8 of...

Page 18: ...heck Position 3 there should be zero volts there If not readjust thermostat per thermostat instructions 3 If voltage is being applied to Position 1 then the relay should be replaced coil on relay prob...

Page 19: ...A ON FILL SWITCH F RESET LIGHT B WATER LEVEL CONTROL G RELAY C THERMOSTAT H RINSE HEATER D WASH RING HEATER X TERMINAL BOARD E THERMOSTATIC OVERLOAD...

Page 20: ...ck on 4 With door closed and latched turn the on fill switch to the on fill position Machine should start to fill automatically Observe the water level control letter B When machine has filled for app...

Page 21: ...ptoms of Level Control Failure 1 Auto Fill will not shut off when water reaches the proper level Check sensitivity adjustment 2 Machine will partially fill Proceed with Checkouts 1 Remove power source...

Page 22: ...r The O ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart To Reassemble Place the diaphragm cartridge in the body with the pi...

Page 23: ...the replacement parts when installed correctly These parts have passed numerous rigid tests and are either UL electrical AGA gas or NSF all approved Most manufacturers will void the warranty of equipm...

Page 24: ...r hums Note The motor starting relay is utilized to insert a starting field in the wash pump motor once the motor has gained speed the running winding will then take over and the starting winding will...

Page 25: ...ol Replace tinuously with power applied to machine but when circuit breaker to machine is turned Probes are dirty or coated Clean probes off water stops Note Excessive water line pressure can cause wa...

Page 26: ...s checkout page Replace if necessary Defective heater relay on contactor If defective replace See note on heater system above After filling machine with water leakage began at lower front panel witho...

Page 27: ...RINSE ASSEMBLY LOWER 5 0188900 WASH ASSEMBLY 6 0005700 BOOSTER TANK 7 0060000 HEATER ELEMENTS 8 0142100 SOLENOID 110V used on 60 cycle machines 9 0185000 VALVE FOR HEALTH INSPECTOR GAUGE 10 0153600 Y...

Page 28: ...BACK VIEW ITEM P N DESCRIPTION 1 0184101 VACUUM BREAKER ASSEMBLY 2 0108100 PUMP MOTOR ASSSEMBLY 110V 60 cycle 3 DRAIN GRAVITY FEED 4 0005700 BOOSTER TANK 5 EQUALIZING VENT 6 INCOMING WATER CONNECTION...

Page 29: ...R HANDLE ASSEMBLY 3 0052600 FRONT DOOR OUTER 4 0054902 KICK PANEL 5 INCOMING WATER CONNECTION 6 0083400 ADJUSTING FEET 7 0108100 PUMP MOTOR ASSEMBLY 110V 60 cycle 8 DRAIN GRAVITY FEED 9 0142400 DRAIN...

Page 30: ...2 0125100 RINSE ASSEMBLY UPPER 2A 0125200 RINSE ASSEMBLY LOWER 3 0004000 SIDE FRAME BRACE RIGHT HAND 4 0188900 WASH ASSEMBLY 5 0005700 BOOSTER TANK 6 0083400 ADJUSTING FEET 7 0054902 KICK PANEL 8 005...

Page 31: ...ITEM P N DESCRIPTION 1 0153600 Y STRAINER 2 REMOVABLE FILTER 3 0185000 VALVE FOR HEALTH INSPECTOR 4 0142100 SOLENOID VALVE 1 2 110V used on 60 cycle machine 5 PIPE UNION...

Page 32: ...OOSTER HEATER ELEMENT 4 THERMOSTAT COUPLING 5 0060002 HEATER ELEMENT GASKET 6 WATER INLET 7 THERMOMETER COUPLING 8 WATER OUTLET ITEM P N DESCRIPTION 1 0056900 WASH TANK RING ELEMENT 2 0125200 RINSE AS...

Page 33: ...1 BOOSTER TANK HEATER ELEMENT P N 0060000 2 ELEMENT GASKET P N 0060002...

Page 34: ...8501 ROTATING CERAMIC 6 0108501 PROPELLER FOR DRAIN PUMP 7 0109501 O RING SEAL 8 0109501 DRAIN INLET PLATE 9 0109501 SUCTION ADAPTER PLATE 10 0108501 IMPELLER FOR WASH PUMP ALSO 0109000 11 0109501 TRU...

Page 35: ...83518 POWER LIGHT 6 0083507 CYCLE LIGHT 7 0159700 MANUAL AUTO SWITCH 8 0083518 HEATER RESET LIGHT 9 0122701 MOTOR RELAY R 3 10 0169601 THERMOSTATIC OVERLOAD 11 0165600 TERMINAL BOARD INCOMING ELECTRIC...

Page 36: ...C SWITCH R3 WASH MOTOR RELAY C N WASH START WINDING LLC1 LIQUID LEUEL CONTROL F1 F2 DETERGENT FUSE CONNECTIONS R4 DRAIN RELAY C C N DRAIN START NINDING LLP LON LEVEL PROBE CL CYCLE LIGHT RH RINSE HEAT...

Page 37: ......

Page 38: ......

Page 39: ...LLC1 LIQUID LEVEL CONTROL LLP LOW LEVEL PROBE PSW POWER SWITCH DSW DOOR SAFETY SWITCH M ASW MANUAL AUTO SWITCH WTHS WASH THERMOSTAT WHOL WASH HEAT OVERLOAD HRL HEATER RESET LIGHT F1 DETERGENT FUSE 1...

Page 40: ...WIRING DIAGRAM MODEL 24B SOLID STATE TIMER 115 208 230 VOLT 60 CY 1 PH...

Page 41: ...TIONAL BREAKDOWN of the FOUR MAIN PARTS of the 24BP and 24AP PUMP DRAIN SYSTEM DRAIN LINE POINT of CONNECTION Drawing A 9 GENERAL INSTALLATION of MACHINE DRAIN LINE DRAIN LINE INSTALLATION Drawing A 1...

Page 42: ......

Page 43: ...AIR GAP DRAIN MOUNTING 1 0052110 AIR GAP 2 0052124 DRAIN HOSE CLAMP 3 0052101 DRAIN HOSE 4 0052120 DRAIN BARB REDUCER 5 0052102 DRAIN HOSE 6 0052122 DRAIN HOSE CLAMP...

Page 44: ...E CLAMP 0052102 DRAIN HOSE 0052108 DRAIN HOSE 0052123 DRAIN HOSE CLAMP 6 7 8 9 10 0052112 DRAIN PUMP MOTOR VENT CLAMP 0052111 DRAIN PUMP MOTOR VENT CAP 0052113 DRAIN RELAY TIME DELAY 0052114 RELAY ADJ...

Page 45: ...1 2 3 0052106 DRAIN ELBOW FROM SUMP TO PUMP INTAKE 0052120 DRAIN BARB REDUCER 0052123 DRAIN HOSE CLAMP 4 5 6 0052124 DRAIN HOSE CLAMP 0052107 DRAIN HOSE 0052108 DRAIN HOSE DRAWING A 7...

Page 46: ...1 0052103 DRAIN FLOAT SWITCH 2 0052105 DRAIN FLOAT COVER 3 0052104 DRAIN CORD CLIPS DRAWING A 8...

Page 47: ...5 Note At this time water level in the machine may be higher than normal C At this level the float switch will come into operation 1 The float switch rises thus energizing the drain time delay relay...

Page 48: ......

Page 49: ...hose STEP 2 DRAIN LINE INSTALLATION Note Refer to Drawing A 2 Drain should slope downward on an incline to customer s drain connection For every 24 inches of drain line the drop should be 3 to 4 Pleas...

Page 50: ......

Page 51: ...CONTROL 2 0052113 DRAIN TIME DELAY RELAY 7 0120500 RELAY RINSE HEATER 3 0046523 DISPENSER CONNECTION FUSE PLATE 8 0124400 RELAY DRAIN CYCLE 4 0121300 RELAY 110V FOR PUMP MOTOR WASH TANK HEATER 9 01744...

Page 52: ......

Page 53: ......

Page 54: ...OAT COVER 0052106 DRAIN ELBOW FROM SUMP TO PUMP INTAKE 0052107 DRAIN HOSE 1 2 ID FROM PUMP TO TEE 0052108 DRAIN HOSE 1 ID 0052110 DRAIN AIR GAP 0052111 DRAIN PUMP MOTOR VENT CAP 0052112 DRAIN PUMP MOT...

Page 55: ...0109000 Pump Impeller kit 1 0109500 Pump Upper Housing kit 1 0109600 Pump Upper Housing only 1 0109700 Pump Fill Head Machine Screws short 4 0109800 Pump Fill Head Machine Screws long 4 0117500 Rack s...

Page 56: ...ete 1 0189000 Wash Head Small Manifold w Tubes 1 0189500 Wash Head Large Manifold w Tubes 1 0193601 Wash Head Fixed Race 2 0194000 Wash Head Bearings V4 s s 57 0204400 Water Level Control 110V w 25 Se...

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