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Jackson 10 Series Installation, Operation And Service Manual Download Page 37

07610-002-41-09-F

The pump is part of the total motor-pump system and utilizes one seal and ceramic to 
prevent the pump from leaking around the impeller and shaft. One gasket is used to 
prevent leakage between the pump and mounting plate and the machine pump plate.

REPLACEMENT OF SEAL AND/OR CERAMIC:

 
 

1. Remove power source to machine by turning circuit breaker to its "OFF" position.  

 

2. Drain machine by removing over

fl

 ow strainer in wash tank.

 
 

3. Support motor and remove the 4 nuts holding the pump/motor to the machine’s 

pump plate.

 
 

4. Carefully pull motor outward and move from side-to-side as required to remove 

from the machine.

 
 

5. Set motor and pump on a sturdy stand close to the machine or remove wires and 

conduit to allow motor/pump to be moved to a better work position.

 

 

 

6. Remove the dust cap over the end of the motor shaft (opposite impeller end). This 

can be done by wedging with a screwdriver.

 
 

7. Remove impeller. Hold shaft by inserting screwdriver in slotted end of shaft and 

unscrew impeller in counter-clockwise direction.

 
 

8. The ceramic is embedded in the impeller and normally does not need replacement, 

but it should be checked for cracks or a worn-out surface. If the ceramic does need 
replacement, proceed as follows.

 

    a. With a pointed, 

fl

 at tool, work the ceramic and rubber cap out of groove in  

    impeller.

 

    b. Clean groove of all residue.

 

    c. Apply a small amount of adhesive in groove.

 

    d. Press new ceramic gently into groove with rubber cap leading the way. 

 

    

NOTE:

 The ceramic has one side with a groove in it.  This side should be facing 

down into the rubber cap.  The smooth surface should be facing up.

 

 

9. The seal is embedded in the pump mounting plate and usually will need replacement 

when water leaks around the motor shaft area. If replacement is required, 
proceed as follows:

 

    a. Remove the 4 bolts holding the pump mounting plate to the motor; must be  

    done with an allen wrench.

 

    b. Slide mounting plate up off of the shaft and motor.

 

    c. Press seal out of housing carefully.

30

SERVICE

PROCEDURES

REPLACING SEAL 

AND CERAMIC

ON WASH AND

RINSE PUMPS

REPLACING SEAL AND CERAMIC

Summary of Contents for 10 Series

Page 1: ...RICALLY HEATED ROUND DISHMACHINES INSTALLATION OPERATION AND SERVICE MANUAL FOR JACKSON MODELS 10A 10AB 10APRB 10U HIGH HOOD OPTION Model 10 Technical Manual Revision F P N 07610 002 41 09 Issued N A Revised 12 14 15 ...

Page 2: ......

Page 3: ...s improper installation if serial number has been removed or altered or if unit is used for a purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any additonal fees such as those for air or boat travel without prior authorizatio...

Page 4: ...oramtion and logos Updated manufacturer warranty Replaced figure 5 pg 7 that incorrectly showed 2 O rings in use instead of 1 Replaced figure 8 pg 9 that showed internal vacuum breaker being installed backward F 12 11 15 JH QOF NDB 301 N A Changed P N 05700 000 05 52 to 05915 300 05 52 on pages 57 and 61 Changed P N 05330 100 01 10 to 05330 011 61 34 on pages 48 50 and 61 REVISION HISTORY ...

Page 5: ... this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available for service personnel only 10 SERIES 10A without a booster tank 10AB with a booster tank 10APRB with a booster tank and a power rinse pump 10U with a booster tank a 4 s...

Page 6: ...ction Water Supply Plumbing Check 9 Electrical Power Connection Voltage Check Final Check 10 Operation Instructions 11 Detergent Control 13 PREVENTATIVE MAINTENANCE 15 Preventative Maintenance 15 SERVICE PROCEDURES 16 Rinse Head Wash Head Assemblies 16 Timer for 10 Series Dishmachines 19 Function of Switches Circuit Breaker and Indicating Lights 21 Replacement of Switches in Control Panel 22 Therm...

Page 7: ...ssembly 53 Incoming Plumbing Assemblies 54 Solenoid Valve Repair Kit Vacuum Breaker Repair Kit 55 Hood and Associated Assemblies 56 Vacuum Breaker Connector Assemblies 10A Series 59 Vacuum Breaker Connector Assemblies 10AB 10APRB 10U 60 Parts List for 10 Dishmachines 61 SCHEMATICS 64 10A 10AB 10U 10APRB 64 10A Wiring Diagram 208 230 VOLT 60HZ Single Phase 65 10AB Wiring Diagram 208 230 VOLT 60HZ S...

Page 8: ...1 2 B 4 28 3 4 TOP VIEW LEGEND A Water inlet 1 2 NPT Plumbing can be directed either left or right B Drain connection 1 1 2 NPT C Electrical connection D Clearance for dishes 10 10A 4 shorter hood 14 10A standard hood 19 10A 5 higher hood E Machine height 45 1 2 9 shorter leg 4 shorter hood 58 1 4 standard leg and hood 63 1 4 standard leg 5 higher hood All dimensions in inches All vertical dimensi...

Page 9: ...ected either left or right B Drain connection 1 1 2 NPT C Electrical connection D Clearance for dishes 10 10U 10AB 10APRB 4 shorter hood 14 10A 10AB 10APRB standard hood 19 10A 10AB 10APRB 5 higher hood E Power rinse pump motor 10APRB only F Booster tank 10AB 10APRB 10U only G Machine height 45 1 2 10U 10AB 10APRB 9 shorter leg 4 shorter hood 58 1 4 10AB 10APRB standard leg and hood 63 1 4 10AB 10...

Page 10: ...B B 3 High 1 1 2 diameter rolled edge C Scrap block D Scrap basket with slide bars E 20 x 20 x 5 deep pre rinse sink F Heavy duty pre rinse G 20 Slanted wall mounted overshelf 42 long H 3 1 2 hole for sink drain with basket drain I 1 7 8 hole for hood support piping SPECIFICATIONS 10 SERIES TABLE DIMENSIONS ...

Page 11: ... 1 2 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature 150 Minimum Rinse Temperature 180 Water Requirements Inlet Temperature 10A 180 F Inlet Temperature 10AB 10ABPRB 10U 140 F Water Lin...

Page 12: ...ng elements used in the machines are rated for other voltages such as 240 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If the dishmachine is equipped with the optional rinse heater note the rinse heater may have its own electrical connection and therefore require a separate service Amperage loads for motors and heaters are indicated on the machin...

Page 13: ...m to send a representative to the site to inspect the damage and request that an inspection report be completed Contact the carrier within 48 hours of receiving the machine to report possible freight damage and the dealer from whom the unit was purchased NOTE Be careful when cutting the hold down strap Fig 1 it is under tension Remove the hood Fig 2 and set to the side Please note Fig 3 for the lo...

Page 14: ...the ta ble Fig 6 with proper flange cutout over and above machine so that vertical flange on table cutout fits down inside of machine tub and hori zontal flange on machine tub fits up tight against underside of the table Ease vacuum breaker piping Fig 7 supplied with the dishmachine down through the square cutout in the backsplash of the table directly behind the machine Connect vacuum breaker pip...

Page 15: ...rt block will ensure proper alignment While holding the support pipe start tightening nut by hand to prevent cross threading it should tighten considerably by hand then continue tightening with a wrench It may be necessary to work support pipe back and forth to seat nut properly When the nut is tight it should force flat the stainless steel and rubber washers tight to the table top Attach vacuum b...

Page 16: ... Y strainer It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 25 pounds per square inch PSI flow pressure at the recommended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is sug...

Page 17: ...hase on the terminal block at the lower front right corner There is no neutral wire on this machine There is a grounding lug inside the control box on the bottom left Be sure all connections made are tightened properly It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Ensure that the power switch is in the OFF position and apply power to the dish...

Page 18: ...ere Afterward check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload At the beginning of each work day a warm up cycle will need to be performed Close the hood 3 Turn on the master switch 4 Raise the fill switch 5 until the machine is filled to the top of the basket overflow strainer 2 Once the proper water level has been reac...

Page 19: ...ergent into the wash chamber or if automatic detergent dispenser is used follow the manufacturer s instructions Slide the rack of dishes into the dishmachine Close the hood Start the automatic wash and rinse cycle of the dishmachine by flipping the start switch 7 either up or down NOTE The start switch is a three position switch Up Start Center Off Down Start The indicating light 8 will come on at...

Page 20: ...o prevent spotting when the real problem is deposited solids on your ware As the wa ter evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this problem Third treated water may not be suitable for use in other areas of your operation For instance coffee ma...

Page 21: ... model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recom mends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the requir...

Page 22: ...e interior All lime should be removed and parts should be shiny If not allow to wash for a longer period e After the interior is clean empty the wash water be removing overflow strainer f Replace the overflow strainer Refill machine and allow to run for two minutes then again drain the wash reservoir g Refill as it is ready for regular operation 3 Clean strainers a Clean around overflow and pump i...

Page 23: ...ould drop in the machine you will be able to locate and retrieve these if you left the overflow strainer in as suggested in step 3 8 Lift and remove the small manifold with the short tubes and place in a secure area 9 Carefully remove the 1 4 stainless steel ball bearings and place in a container 10 Lift and remove the large manifold with the long tubes and place in a secure area 11 The lower fixe...

Page 24: ... the wash cap counter clockwise by a 1 4 turn and tighten the allen set screw 20 Rotate the manifolds in opposite directions and see if they rotate freely Select the longest tube in the bottom manifold and make sure it moves up and down at least 1 8 and no more than 1 4 21 Close the hood doors and refill the dishwasher 22 Run through several cycles and recheck the wash manifolds for easy movement ...

Page 25: ...ifold Wash Arm Casting Wash Head Bottom Locknut 1 4 20 S S Hex with Nylon Insert Wash Head Base Bolt 1 4 20 x 2 3 4 S S Hex Head 1 4 S S Ball Bearings Qty 23 1 4 S S Ball Bearings Qty 23 1 4 S S Ball Bearings Qty 11 Set Screw 10 24 x 1 2 Rinse Feed Casting Gasket Rinse Feed Casting RINSE WASH HEAD ASSEMBLIES SERVICE PROCEDURES ...

Page 26: ...e indicated by one function being executed all the time or the absence of a click when the switch arm is actuated To replace microswitch 1 Remove all wires from the timer and properly tag them to assure proper replacement 2 Remove the two screws which hold the timer to the control panel 3 One screw holds the microswitches cams and actuating arms in the frame The screw is seen on the side opposite ...

Page 27: ...low steps 1 and 2 for removing the microswitches To replace the motor 1 Remove motor leads from connection points 2 Remove the two screws which hold the motor 3 Replace with the new motor 4 Re connect motor leads to proper points A To upper right terminal start switch B To lower right terminal start switch C To right central terminal manual wash switch D To upper terminal of rinse switch E To 5 te...

Page 28: ...hen cycle is complete This switch is used to bypass the timer and operate the wash pump manually The wash pump will run as long as this switch is on The prime purpose of this switch is to extend the wash period for extremely soiled dishes before putting them through the normal automatic cycle It may also be used as an emergency backup in case of timer failure for rinsing dishes The required rinse ...

Page 29: ...d in individual round holes with a keyway By using a pair of pliers or an open end wrench it is possible to loosen the inside nut enough to allow the outside nut holding the switch to be removed by fingers Push switch out of hole If a switch is found to be defective replacement can be achieved by placing the new switch next to the old one To make sure the new switch is not upside down align with t...

Page 30: ... screw 2 power should be disconnected during adjustment Set screw 1 so that it can be turned equal distances in either direction then if screw 1 stopped while turning in clockwise direction turn screw 2 3 4 turn in a clockwise direction if screw 1 stopped while turning in counterclockwise direction turn screw 2 3 4 turn in a counterclockwise direction This will bring the thermostat to approximatel...

Page 31: ...apply power turn on master switch and observe heater relay 2 pole mounted at the lower left inside the control box letter C in diagram on pg 25 as heater switch is turned on and off several times NOTE ELECTRICAL POWER IS STILL APPLIED SO BE CAREFUL Remove the control panel from the control box by loosening the four screws holding it Hang the control panel using the two right hand screws with the b...

Page 32: ...here should be 208 230 Volts If not check wiring Clamp probe on single wire between heater relay and heater elements The elements together on a single phase should draw 30 amps one element will draw only 10 amps Replace element if found inoperative 3 If relay is closed but elements do not heat use same general methods used in step 2 above for checkout A Heater Switch B Thermostat C Heater Relay D ...

Page 33: ...screws holding it Hang the control panel using the two right hand screws with the back side of the panel outward Refer to page 22 for replacement of switch in control panel a With circuit breaker master switch and heater switch on check power to machine at position 1 terminal board X should read 208 230 Volts If not check customer s circuit breaker if defective replace b Wash temperature should be...

Page 34: ...used to maintain wash water temperature so temperature rise will be extremely slow do not depend on this indication A Heater switch B Thermostat C Heater Relay D Rinse Tank Heaters E Amprobe Test Position X Terminal board 9 terminals WASH TANK HEATER SYSTEM CONTINUED D 2 1 3 E E F B C A X 6 19 SERVICE PROCEDURES WASH TANK HEATER SYSTEM NOTE A check with an amp probe position E if available would b...

Page 35: ... heater switch on yet there is no water in the wash tub PROCEED WITH CHECKOUT refer to diagram on next page 1 Remove power to machine by turning circuit breaker to its OFF position 2 Remove the 4 screws holding the control panel on the control box Remove panel and attach to one side of control box with 2 screws 3 Locate wash heat water level control board and disconnect wires going to terminals ma...

Page 36: ... power to machine by turning circuit breaker to its off position 2 Remove 4 screws holding control panel on control box Remove panel and attach to one side of control box with 2 screws 3 Locate water level control board and disconnect wires going to terminals marked C and H Mark and insulate wires for correct placement 4 Re apply power to machine With an insulated jumper wire touch jumper between ...

Page 37: ...t by inserting screwdriver in slotted end of shaft and unscrew impeller in counter clockwise direction 8 The ceramic is embedded in the impeller and normally does not need replacement but it should be checked for cracks or a worn out surface If the ceramic does need replacement proceed as follows a With a pointed flat tool work the ceramic and rubber cap out of groove in impeller b Clean groove of...

Page 38: ...hardening sealant to the backside of seal Insert new seal with a seal driver to prevent ruffling the edges of the seal CAUTION never use a screwdriver or similar tool to alternately force edge of seal in place 10 Reassemble pump and motor by reversing the above procedure REPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPS CONTINUED REPLACING SEAL AND CERAMIC SERVICE PROCEDURES ...

Page 39: ...r level in the rinse tank 6 Solenoid valve does not operate 7 Y Strainer is clogged 1 Turn hand valve on 2 Turn on or replace 3 Replace switch or wire or connection terminal 4 Check connection and voltage to motor repair or replace as necessary 5 See page 29 6 See page 55 7 Turn water to machine off remove plug and strainer screen Clean and replace Machine fills slowly and or rinse is weak 1 Low w...

Page 40: ...p and body Reassemble parts 2 Replace needed parts or whole vacuum breaker Wash arms spray water but do not rotate 1 Wash cap adjusted too tight 2 Race ways where ball bearings rotate rough or full of food particles 1 See page 16 2 See page 16 Clean race way with emery cloth or fine sandpaper Soak ball bearings in lime dissolving solution rinse and dry with a lint free towel Wash water only sprays...

Page 41: ...ews 3 Tighten down Hood scrapes when opened 1 Machine not level 2 Hood not centered 3 Hood too low 4 Inside adjustment nut too loose or tight 1 Make sure rim of dishwasher is tight up against table all around by loosening or tightening bullet feet on machine and table 2 Remove upper spray head assembly and insert a 1 2 by 9 or more nipple With pressure on nipple force hood away from where it rubs ...

Page 42: ...switch operat ed but does work during the automatic cycle 1 Normally open contact on wash switch faulty 2 Wire connection poor 1 See page 22 2 Correct the connection When master switch is turned on either it washes continu ously or rinses continuously 1 Timer motor faulty and cams are not turning holding it in the mode it is in 1 See page 19 Wash tub water level continuously lowers 1 Large overflo...

Page 43: ...ket 05700 000 24 76 3 1 Shroud 05700 000 24 77 4 4 Bullet Feet 05340 108 01 03 5 1 Complete Control Box Assembly N A 6 1 Vacuum Breaker Assembly N A 7 1 Motor and Pump Assembly 05700 002 60 91 8 1 Incoming Plumbing Assembly 05700 002 60 98 9 1 Outlet Connector 05700 002 61 19 10 1 Tub Weldment Assembly 10A 05700 002 60 95 10 1 Tub Weldment Assembly 10A 9 Shorter Leg 05700 002 62 00 11 2 Bracket Va...

Page 44: ...0 002 41 09 F 2a 12 11 10 Refer to Vacuum Breaker Assy Page 2 9 FRONT VIEW ASSEMBLY REAR VIEW ASSEMBLY 6 2a 5 Refer to Hood Assembly Page 3 4 Refer to Control Box Assy Page PARTS 10AB 10APRB 10U ASSEMBLY 37 ...

Page 45: ...5340 108 01 03 6 1 Outlet Connector 05700 002 60 92 7 1 Complete Control Box Assembly N A 8 1 Vacuum Breaker Assembly N A 9 1 Rinse Tank Assembly 05700 000 24 84 9 1 Rinse Tank Assembly APRB Only 05700 000 24 80 10 1 Inlet Connector 05700 002 60 93 11 1 Incoming Plumbing Assembly 05700 000 15 25 12 1 Tub Weldment Assembly 10AB 05700 000 57 73 1 Tub Weldment Assembly 10AB 9 shorter leg 10U 05700 00...

Page 46: ... 29 24 25 9 10 11 26 27 28 32 4 1 12 13 6 15 21 22 23 21 22 23 14 APRB only The complete Control Box attaches to the Control Box Support Bracket with 2 of each item Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 Washer 1 4 I D S S 5311 174 01 00 PARTS CONTROL BOX ASSEMBLY ...

Page 47: ...APRB 1 Phase 09905 105 33 62 16 1 Decal Schematic 10APRB 3 Phase 09905 105 34 50 17 1 Panel Control Box Front and Bottom 05700 000 24 30 18 1 Circuit Breaker 15 Amp 05925 105 10 01 19 1 Plate Circuit Breaker 05927 113 13 01 20 2 Screw 8 32 x 1 4 Round Head Slotted 05305 172 01 00 21 1 Control Water Level 2 for APRB option 06680 200 01 19 22 4 Screw 6 32 x 3 4 Phillip Pan Head 8 for APRB option 053...

Page 48: ...0 18 Gauge with Black Stripes 06145 011 46 35 18 Gauge with Red Stripes 06145 011 46 37 18 Gauge with White Stripes 06145 011 46 36 18 Gauge with Yellow Stripes 06145 011 46 38 20 Gauge 06145 104 06 97 20 Gauge with Black Stripes 06145 104 17 97 20 Gauge with White Stripes 06145 104 13 97 6 Gauge 06145 002 15 94 14 Gauge 06145 104 03 00 18 Gauge 06145 104 32 00 18 Gauge with Yellow Stripes 06145 0...

Page 49: ...5 104 16 97 20 Gauge with Yellow Stripes 06145 104 15 97 18 Gauge 06145 104 33 00 18 Gauge with Black Stripes 06145 011 81 68 18 Gauge with Blue Stripes 06145 011 81 70 18 Gauge with Red Stripes 06145 011 81 69 20 Gauge 06145 104 07 97 Brown 18 Gauge 06145 104 20 00 Brown 20 Gauge 06145 104 08 97 Orange 18 Gauge 06145 104 34 00 Orange with Black Stripes 18 Gauge 06145 011 35 62 Orange with Blue St...

Page 50: ...71 Conduit 3 4 Xtraflex 05975 105 07 44 Conduit 1 Carlon 05975 011 68 42 Elbow Cole Flex 1 2 90 05975 205 40 00 Elbow Xtraflex 1 2 90 05975 205 44 44 Elbow Xtraflex 3 4 90 05975 205 45 44 Fitting 1 2 Straight 05975 011 45 13 Fitting 1 2 Straight Zinc Plated 05975 111 89 89 Fitting 1 2 45 05975 011 45 23 Fitting 1 2 45 Zinc Plated 05975 111 89 86 Fitting 1 2 90 05975 011 45 14 Fitting 1 2 90 Zinc P...

Page 51: ...forced 04720 011 63 25 Hose 2 ID Reinforced Flex Drain 04720 011 63 04 Hose 2 ID x 3 OD EPDM 04720 011 88 02 Tubing 1 8 OD Paraflex 04720 111 58 09 Tubing 3 16 ID x 54 OD CPVC 04720 111 35 31 Tubing 1 4 OD 04720 111 51 65 Tubing 1 4 OD Blue 04720 601 11 00 Tubing 1 4 OD Red 04720 601 12 00 Tubing 1 4 OD White 04720 601 13 00 Tubing 1 4 OD Paraflex 04720 111 51 70 Tubing 1 4 ID x 3 8 OD Tygon 04720...

Page 52: ...07610 002 41 09 F 45 TUB ASSEMBLY PARTS 1 30 15 16 17 16 18 21 22 23 24 22 25 22 26 27 28 20 19 29 4 5 8 9 10 11 3 2 12 13 14 6 7 Lundy Probe Assembly ...

Page 53: ...5700 000 28 68 16 2 Rinse Arm Nylon Washer 05311 369 08 00 17 1 Rinse Arm Hex Bushing 05700 000 28 65 18 1 Rinse Arm Snap Ring 05340 112 02 11 19 1 Rinse Feed Pipe Weldment 05700 002 60 96 20 1 Set Screw 10 24 x 1 2 05305 473 02 00 21 1 Wash Head Cap 05700 000 10 12 22 57 Ball Bearing 1 4 S S 03110 100 03 24 23 1 Threaded Shaft 05700 000 11 01 24 1 Small Manifold Washarm 05700 000 57 69 25 1 Large...

Page 54: ...7 BOTTOM VIEW OF TUB ASSEMBLY 9 7 8 Refer to Thermostat Housing Assembly Page Refer to Pump Motor Assembly Page 14 8 15 16 17 1 2 3 4 5 6 10 11 12 13 Wash tank section BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE PARTS ...

Page 55: ...sher 5 16 S S Flat 05311 175 01 00 7 1 Thermostat Box Weldment 05700 000 59 70 8 3 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 9 1 Bulk Head Plug 04730 609 05 00 10 1 Element Wash Heater 04540 100 11 10 11 4 Washer 1 4 20 S S 05311 174 01 00 12 4 Lockwasher 1 4 Spring 05311 274 01 00 13 4 Nut 1 4 20 S S Hex 05310 274 01 00 14 1 Cover Wash Heater 05700 000 60 57 15 1 Gasket Wash Heater...

Page 56: ... 301 49 00 3 4 5 2 1 Stainless Steel Tye Wrap 5975 602 02 20 Overflow Strainer 4730 017 15 05 O ring 5330 400 05 00 Intake Strainer 5700 000 03 02 6 7 8 9 10 10a 12a 11 12 13 14 15 16 17 10 AB 10U REAR VIEW 10 APRB REAR VIEW WASH TANK CROSS VIEW TUB TO BOOSTER CONNECTION ...

Page 57: ...ket 05330 200 01 06 9 1 Elbow 3 4 90B CU to MNPT Brass 04730 406 42 01 10 1 Tube 3 4 x 7 1 2 Copper 05700 000 54 86 10a 1 Tube 3 4 x 6 1 4 Copper APRB Only 05700 000 54 87 11 1 Elbow 3 4 90B CU to FSPS Brass 04730 406 41 01 12 1 Nipple 3 4 NPT Close Brass 04730 207 34 00 12a 1 Nipple 3 4 NPT x 2 Long Brass APRB Only 04730 207 46 00 13 1 Probe High Water APRB Only 06680 200 02 68 14 11 Fitting 1 4 ...

Page 58: ...00 000 26 40 Booster Tank End View 3 Phase Hookup Booster Tank End View 1 Phase Hookup Clamp 1 8 Nylon 5975 601 10 15 Locknut 6 32 S S Hex with Nylon Insert 5310 373 03 00 Heater Bus Bar 3 Phase 5700 000 32 14 10AB 10U Rinse Tank Weldment 5700 000 24 84 10APRB Rinse Tank Weldment 5700 000 24 80 Rinse Heater 4540 100 21 10 RINSE BOOSTER AND ASSOCIATED PARTS PARTS 10AB 10APRB 10U MODELS ONLY ...

Page 59: ...1 1 1 Motor 115 230 Volt 1 2 HP 1 PH 60 HZ 06105 101 65 00 2 1 Flange Motor Mounting Epoxied and Painted 05700 002 60 97 3 1 Seal Crane 05330 300 09 27 4 1 Seal Ceramic 05330 300 02 27 5 1 Impeller 05700 000 19 11 6 1 Gasket Pump 05330 200 34 00 7 4 Screw 3 8 16 x 1 Socket Head Cap 05305 356 04 00 8 8 Lockwasher 3 8 S S Split 05311 276 01 00 9 4 Nut 3 8 16 S S Hex 05310 276 01 00 ...

Page 60: ...5930 510 02 00 5 1 Thermostat Wash 05930 510 01 00 6 1 Overload Thermal 05945 301 49 00 7 6 Screw 6 32 x 1 4 S S Round Head 2 Not used on 10A 05305 151 02 00 8 4 Lockwasher 6 External Tooth 2 Not used on 10A 05311 271 02 00 9 2 Nut 6 32 S S Hex 05310 271 01 00 10 1 Screw 6 32 x 3 8 S S Round Head 05305 171 02 00 11 18 Strip 1 2 x 1 8 Sponge Rubber 05330 100 10 00 12 1 Decals Wash and Rinse Tempera...

Page 61: ... C x 1 4 Female Brass 04730 411 25 01 4 1 Ball Valve 1 4 Test Cock 04810 011 72 67 5 1 Gauge 0 100 Pressure 06685 111 88 34 6 1 Y Strainer 1 2 04730 217 01 10 7 1 Nipple 1 2 Close Brass 04730 207 15 00 8 1 Coupling 1 2 x 3 4 Brass 04730 204 07 00 9 1 Adapter 1 2 Copper x MSPS 04730 401 03 01 10 1 Tube 1 2 x 1 1 2 Copper 05700 001 04 68 11 1 Tee 1 2 C x 1 2 C x 1 2 C Copper 04730 411 01 01 12 1 Red...

Page 62: ...oil Housing only 4810 200 02 18 TO TAKE THE SOLENOID VALVE APART DISASSEMBLE These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces w...

Page 63: ...07610 002 41 09 F 2 1 3 14 15 16 17 18 19 5 4 11 12 13 9 10 20 7 8 6 5 4 56 HOOD AND ASSOCIATED ASSEMBLIES PARTS ...

Page 64: ...0 10 2 Screw 10 24 x 3 8 Flat Head 05305 773 02 00 11 1 Lockwasher Spinner 05311 279 02 00 12 1 Locknut Spinner 05310 379 01 00 13 1 Rinse Head Assembly 05700 000 28 68 15 1 Gasket 2 O D x 1 1 2 I D x 1 16 05330 200 23 00 14 1 Washer 05700 000 29 69 16 2 O ring 05330 400 03 08 1 Internal Vacuum Breaker Assembly Standard 05700 000 24 95 1 Internal Vacuum Breaker Assembly 4SH 10U 05700 002 44 78 1 I...

Page 65: ...F 58 HOOD AND ASSOCIATED ASSEMBLIES PARTS ITEM QTY DESCRIPTION PART NUMBER 1 1 Hood Assembly Complete Standard 05700 000 25 91 Hood Assembly Complete 4 SH 10U 05700 002 17 69 Hood Assembly Complete 5 HH 05700 002 61 09 ...

Page 66: ...lated Outlet Assembly Standard 5700 002 61 21 Plated Outlet Assembly 4SH 5700 002 61 69 Plated Outlet Assembly 5HH 5700 002 61 68 Outlet Connector 5700 002 61 19 Plated Inlet Assembly Standard 5700 002 61 20 Plated Inlet Assembly 4SH 5700 002 61 70 Plated Inlet Assembly 5HH 5700 002 61 67 Adapter 3 4 CU to MSPS 4730 411 11 01 Bushing 3 4 to 1 2 Reducer 4730 402 11 01 Copper Tube 1 2 x 8 5700 001 0...

Page 67: ... Half 5700 002 61 85 Union Female Half 5700 002 61 85 Copper Tube 1 2 x 1 5700 011 90 82 Copper Tube 1 2 x 9 5700 001 04 65 Adapter 1 2 CU to MSPS 5700 001 04 65 Elbow 90 1 2 S CU to Ftg 4730 406 31 01 Elbow 90 CU to MSPS 4730 406 32 01 Complete Vacuum Breaker Assembly Standard 5700 000 32 42 Complete Vacuum Breaker Assembly 4SH Before Machine Serial No 45973 5700 002 61 16 Complete Vacuum Breaker...

Page 68: ...ll 2 5700 000 26 40 Heater Box Front Bottom Cover AF24 451 1 4540 100 21 10 Heater Element immersion screw plug type 208 230V 2500W All 3 5700 000 28 34 Hood Assembly Standard Complete includes hood support pipe coarse thread and upper rinse internal vacuum pipe AF 21 086 1 6401 006 35 00 Hood Assembly 5 Taller Complete includes hood support pipe coarse thread and upper rinse internal vacuum pipe ...

Page 69: ...inks dishtables 4820 100 04 07 Regulator Pressure 1 2 Watts All 1 4820 200 01 06 Regulator Repair Kit Pressure 1 2 Watts All 1 5945 109 03 69 Relay 220V 2 Pole HW used on wash heat circuit 5945 109 02 69 Relay 220V 2 Pole HW used on rinse heat circuit single phase AF 24 451 1 5945 109 06 69 Relay 220V 2 Pole HW used on rinse heat circuit three phase AF 24 451 1 5700 000 28 68 Rinse Head Assembly u...

Page 70: ... Vacuum Breaker 1 2 AF 35 373 1 4820 200 22 00 Vacuum Breaker Repair Kit 4820 200 02 30 Vacuum Breaker Poppet AF 28 000 1 4810 100 03 00 Valve 1 4 All 1 6401 018 60 00 Wash Head Assembly Complete AF 19 035 1 5700 000 10 12 Wash Head Cap w Race AF 19 035 1 5305 473 02 00 Wash Head Cap Set Screw AF 19 035 1 5700 000 11 01 Wash Head Center Shaft AF 19 035 1 5305 274 13 00 Wash Head Holding Bolt AF 19...

Page 71: ... L2 TERMINAL BOARD 1 CUSTOMER SERVICE 6900 WATTS 15 AMP RATING CIRCUIT BREAKER RINSE HEATERS HP 5 3 AMPS WASH MOTOR WASH HEATER 630 WATTS 10AB 10U 208 220V 3 PHASE 09905 105 34 47 B L1 RINSE HEATERS 6900 WATTS L2 15 AMP RATING CIRCUIT BREAKER HP 5 3 AMPS WASH MOTOR 630 WATTS HP 5 3 AMPS WASH HEATER RINSE HEATER 10APRB 208 220V 1 PHASE 09905 105 33 62 C TERMINAL BOARD 1 CUSTOMER SERVICE L1 L3 L2 TE...

Page 72: ...07610 002 41 09 F 65 10A WIRING DIAGRAM PARTS 10A WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE ...

Page 73: ...07610 002 41 09 F 66 10AB WIRING DIAGRAM SCHEMATICS 10AB WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE ...

Page 74: ...07610 002 41 09 F 67 10AB WIRING DIAGRAM PARTS 10AB WIRING DIAGRAM 208 230 VOLT 60HZ THREE PHASE ...

Page 75: ...07610 002 41 09 F 68 10APRB WIRING DIAGRAM SCHEMATICS 10APRB WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE ...

Page 76: ...07610 002 41 09 F 69 10APRB WIRING DIAGRAM PARTS 10APRB WIRING DIAGRAM 208 230 VOLT 60HZ THREE PHASE ...

Page 77: ......

Page 78: ...Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Model 10 Technical Manual Revision F P N 07610 002 41 09 Issued N A Revised 12 14 15 ...

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