background image

upper edge of the horizontal slots in the bracket.
Slide the supercharger towards the firewall as far
as it will go. Tighten down the two pinch bolts
using an open-end wrench. If you find that the
bracket/supercharger assembly collides with your
cam cover vent tube during initial installation, it
means you did not leave enough threads
exposed on the two main mounting bolts
installed in step #6.1. Retry it with the bolts fur-
ther out.

6.3 Swing the flat lower bracket up into place in
front of the supercharger boss. Locate the small
stamped throttle cable bracket from your kit and
thread the new bolt through the throttle cable
bracket hole, through the supercharger boss and
through the flat steel lower bracket. Secure with
the locking nut and bolt supplied. Make sure that
the head of the bolt is on the throttle bracket side
of the assembly. Leave the power steering pump
long bolt and nut finger tight (14mm heads).

6.4 Route your throttle cable so that it is looped
back toward the firewall, routing the cable just
behind the driver’s side headlamp motor. Install
the cable’s threaded end into the small bracket
attached to the underside of the supercharger.
Make certain that the cable/grommet is fully nest-
ed within the slot (this may require some muscle -
we made it tight so your throttle cable won’t ever
fall out). Open the throttle by hand and insert the
cable end into the throttle spool. Make sure that
the cable runs in the center of the groove of the

throttle spool. If it does not, adjust the throttle
cable bracket left or right until it is centered in the
spool’s groove. Have an assistant operate the gas
pedal multiple times to confirm that the action is
free and easy without binding or interference.
Make sure that the cable has a bit of “sloppy”
slack with the gas pedal released and that full
throttle is available when the gas pedal is fully
depressed. If it does not “flop” in the idle position,
you will have trouble setting your idle speed.
Make sure that the cable is run in such a way as
to allow for engine movement from side to
side.Make very certain that all throttle cable-
mounting points are secure - this installation area
is critical for safe operation of your car. This brack-
etry has been carefully designed for correct opera-
tion. It is your responsibility as the installer to
ensure that it is bolted together successfully with-
out binding or interference.

7.0 AIRFLOW METER WORK

7.1 Locate the new air filter base from your kit and
install it to the air flow meter intake port, reusing the
Mazda cork gasket and four nuts. The air flow meter
is offset toward the top of the air filter base. The
seven pin electrical connector on the airflow meter
faces upward.

7.2 Locate the driver’s side shock tower support and
notice the Mazda air filter box mounting bracket
(painted body color) on the forward edge. This verti-
cal bracket is held in place by a horizontal bolt (also

Supercharger Installation Instructions

999-156, 999-157, 999-158 & 999-159

-10-

Revised 06/08

Summary of Contents for Automobile Battery Charger

Page 1: ...e not a competent mechanic do not attempt this installa tion TOOLS REQUIRED Most of these tools are available at your local hardware or auto parts stores 17mm 14mm 13mm 12mm 10mm 8mm sockets Deep sock...

Page 2: ...ll restrictor inside the rubber hose that ran from the cam cover to the chrome tubing It can be felt as a lump in the straight section of the hose near the chrome tube end Persuade it out by gently cl...

Page 3: ...same position as the standard throttle body on the intake manifold Use the 1104 sealant provided if the original gasket was not salvaged Reconnect the coolant hoses to the idle control valve as you f...

Page 4: ...en the bottom bolt to 36 ft lbs Once the bot tom bolt is tight remove the upper bolt Now slide the power steering pivot bolt rearward out of the pump It will be reinstalled from the front Remove the r...

Page 5: ...Now tighten the hose on the power steering pump Once the two bolts are tight the two tabs on the power steering hose clamp can be bent down again Illustration 3 3 VERY IMPORTANT Check the clearance be...

Page 6: ...ocket remove the four nuts and one bolt that secure the plate to the car Remove the plate to gain access to the Electronic Control Unit ECU Illustration 4 1 4 2 Locate the PowerCard Fuel Management Sy...

Page 7: ...connector onto the side of the cut wire that leads into the harness Crimp a Female Spade connector onto the side of the cut wire that leads to the ECU connector Connect the Powercard s Red wire to the...

Page 8: ...t get stretched or pinched in any of the glovebox hinges The split loom plastic sheathing from Step 4 1 will help keep the wires located properly For a dashboard mount you can put Velcro on the back...

Page 9: ...o the elbow 6 0 SUPERCHARGER INSTALLATION 6 1 Remove the engine lift eyelet at the front of the engine just above the exhaust manifold by removing the bolt using a 14mm socket Using the two new flange...

Page 10: ...ool Make sure that the cable runs in the center of the groove of the throttle spool If it does not adjust the throttle cable bracket left or right until it is centered in the spool s groove Have an as...

Page 11: ...it along its length to cover the brake line running just above the elbow This will prevent any contact at this point which may result in noise during opera tion 7 5 Locate the 3 4 diameter idle air ho...

Page 12: ...allow for engine movement Make sure the line is not pinched in any way and that it has no possibility of interfering with the throttle cable or spool Use tie wraps as necessary to secure the line The...

Page 13: ...h Complete step 8 5 before starting your engine 8 5 CLEARANCES IMPORTANT MAKE SURE THAT YOU HAVE AT LEAST 3 4 INCH CLEARANCE BETWEEN ANY ENGINE MOUNTED COMPONENT AND ANY BODY MOUNTED COMPONENT CRITICA...

Page 14: ...see the silver spade connector through the translucent insu lation then you need to disconnect and properly reconnect this connection 9 2 IDLE ADJUSTMENT Restart your engine Using the idle airscrew on...

Page 15: ...the position that bypasses the boost air back into the supercharger inlet As you blip the throttle the actuator arm will move and close a butterfly valve inside the bypass manifold Using a short piece...

Page 16: ...or arm contact point and shaft bushing with light grease to insure long life these parts are exposed to under hood dirt and grime TROUBLESHOOTING SYMPTOM Engine cranks but will not start PROBABLE CAUS...

Page 17: ...and Yellow Black Injectors T Tap these wires White Yellow Green Gray PowerCard wires Ground T Tap this wire ECU Red Blue Exhaust O2 Sensor Cut this wire and splice in PowerCard In Out Purple Purple Ye...

Reviews: