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the center of the idler pulleys, tighten the rear bolt
to secure the position. Shut off the engine and tight-
en the other bracket bolt securely. Recheck all
mounting bolts for tightness.

9.2 POWERCARD ADJUSTMENT:
This is a CARB-legal supercharger kit. For CARB-
legal compliance, your PowerCard has been preset
to CARB-legal settings. The three adjustment
modes that can still be accessed no longer adjust
the fuel settings. The tune is safe and conservative
and has been tested in cold, hot, mountain and
desert conditions. However, for trouble shooting
and testing the PowerCard prior to driving, follow
these procedures. Start your engine. The lights on
the PowerCard display will energize. With a proper
installation, you will see a sequence of lights run
from left to right and then a single green light at
position one. This single green light will flash every
two seconds when the engine is running but there
is no boost. If PowerCard doesn’t power up after 4
seconds double check your power and ground.
One or both are incorrectly hooked up. The single
green light may “flicker,” however a flashing green
and flashing red together indicate improper hookup
of the injector leads and PowerCard is not getting
an injector signal. If this happens, recheck installa-
tion of wiring to the injector leads. That said, when
decelerating it is possible to see the flashing green
and red together. This is perfectly normal as most
engine ECUs will shut off the injectors under
extended periods of deceleration. However, if you
get a flashing green and red at idle, PowerCard is
not seeing the injector signal and you must recheck
your installation. Make certain that the spade con-
nectors are inserted properly into the square slot of
the t-tap, and not off to the side. If you can see the
silver spade connector through the translucent insu-
lation, then you need to disconnect and properly
reconnect this connection.

9.2 IDLE ADJUSTMENT:
Restart your engine. Using the idle airscrew on
your throttle body (now on the back of the super-
charger), adjust your idle speed to 950-rpm after
the engine is warm. This can best be approximat-
ed by closing the screw completely (turning clock-
wise) and backing it out one and a half turns
counter-clockwise. Adjust further to reach the
950-rpm value. Next, turn your headlights on
BRIGHT and put your heater fan on HIGH. Leave
the air conditioning off. Rev the engine briskly in
neutral to at least 2500 rpm and release. Notice if
the idle stops at 900 rpm. If it dips below this level
and feels like it will stall, then recovers to 950

rpm, open the idle airscrew (counterclockwise
rotation) one-eighth of a turn at a time until most
of this “droop” disappears. A slight droop of 200
rpm or less is acceptable and normal. More than
that may create a stalling problem during driving.
Turn off the lights and heater fan and double
check that your idle speed is 950 rpm. If you
open the idle screw too much, you will create too
high of an idle speed when the lights and fan are
turned off. You also may possibly introduce a
stumble on part throttle to full throttle accelera-
tions. In addition, a slow return to idle behavior
will occur.

9.3 If you have difficulty stabilizing the drooping
idle problem, adjust your dashpot to help in slow-
ing the throttle’s closing. The factory specification
is that the dashpot tip just begins to touch the
throttle arm at 2500 rpm. Have an assistant hold
the engine at 2500 rpm from the driver’s seat.
The dashpot tip should just be touching the throt-
tle arm. Adjust the dashpot so that this contact
point is at 3000 rpm or more to help with the
drooping idle. Your Miata will drive best with the

Supercharger Installation Instructions

999-156, 999-157, 999-158 & 999-159

-14-

Revised 06/08

Summary of Contents for Automobile Battery Charger

Page 1: ...e not a competent mechanic do not attempt this installa tion TOOLS REQUIRED Most of these tools are available at your local hardware or auto parts stores 17mm 14mm 13mm 12mm 10mm 8mm sockets Deep sock...

Page 2: ...ll restrictor inside the rubber hose that ran from the cam cover to the chrome tubing It can be felt as a lump in the straight section of the hose near the chrome tube end Persuade it out by gently cl...

Page 3: ...same position as the standard throttle body on the intake manifold Use the 1104 sealant provided if the original gasket was not salvaged Reconnect the coolant hoses to the idle control valve as you f...

Page 4: ...en the bottom bolt to 36 ft lbs Once the bot tom bolt is tight remove the upper bolt Now slide the power steering pivot bolt rearward out of the pump It will be reinstalled from the front Remove the r...

Page 5: ...Now tighten the hose on the power steering pump Once the two bolts are tight the two tabs on the power steering hose clamp can be bent down again Illustration 3 3 VERY IMPORTANT Check the clearance be...

Page 6: ...ocket remove the four nuts and one bolt that secure the plate to the car Remove the plate to gain access to the Electronic Control Unit ECU Illustration 4 1 4 2 Locate the PowerCard Fuel Management Sy...

Page 7: ...connector onto the side of the cut wire that leads into the harness Crimp a Female Spade connector onto the side of the cut wire that leads to the ECU connector Connect the Powercard s Red wire to the...

Page 8: ...t get stretched or pinched in any of the glovebox hinges The split loom plastic sheathing from Step 4 1 will help keep the wires located properly For a dashboard mount you can put Velcro on the back...

Page 9: ...o the elbow 6 0 SUPERCHARGER INSTALLATION 6 1 Remove the engine lift eyelet at the front of the engine just above the exhaust manifold by removing the bolt using a 14mm socket Using the two new flange...

Page 10: ...ool Make sure that the cable runs in the center of the groove of the throttle spool If it does not adjust the throttle cable bracket left or right until it is centered in the spool s groove Have an as...

Page 11: ...it along its length to cover the brake line running just above the elbow This will prevent any contact at this point which may result in noise during opera tion 7 5 Locate the 3 4 diameter idle air ho...

Page 12: ...allow for engine movement Make sure the line is not pinched in any way and that it has no possibility of interfering with the throttle cable or spool Use tie wraps as necessary to secure the line The...

Page 13: ...h Complete step 8 5 before starting your engine 8 5 CLEARANCES IMPORTANT MAKE SURE THAT YOU HAVE AT LEAST 3 4 INCH CLEARANCE BETWEEN ANY ENGINE MOUNTED COMPONENT AND ANY BODY MOUNTED COMPONENT CRITICA...

Page 14: ...see the silver spade connector through the translucent insu lation then you need to disconnect and properly reconnect this connection 9 2 IDLE ADJUSTMENT Restart your engine Using the idle airscrew on...

Page 15: ...the position that bypasses the boost air back into the supercharger inlet As you blip the throttle the actuator arm will move and close a butterfly valve inside the bypass manifold Using a short piece...

Page 16: ...or arm contact point and shaft bushing with light grease to insure long life these parts are exposed to under hood dirt and grime TROUBLESHOOTING SYMPTOM Engine cranks but will not start PROBABLE CAUS...

Page 17: ...and Yellow Black Injectors T Tap these wires White Yellow Green Gray PowerCard wires Ground T Tap this wire ECU Red Blue Exhaust O2 Sensor Cut this wire and splice in PowerCard In Out Purple Purple Ye...

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