background image

Plasma 70 S

Operating Manual

Page 3

2.4 Electrical hazard

Plasma cutting is carried out under high-tension conditions which require utmost precau-
tion.

Any  defective  or  damaged  parts  on  the  torch  must  be  replaced  immediately.  When  ex-
changing a part, always disconnect the unit (master switch in pos. 0). Only original spare
parts may be used on the torch.

If any insulation damage is found on the hose pack or on the torch head, the operation of
the unit is to be discontinued until the damage has been repaired.

2.5  Further conditions and provisions

Apart from the instructions given in this operating manual, the general safety standards, in
particular the rules for prevention of accidents

BGV A2 (electrical installations and operating supplies) and

BGV D1 (welding, cutting and related working processes).

These rules may be obtained from

Carl Heymanns-Verlag KG (publisher)
Luxemburgerstraße 449
50939 Köln

Furthermore, we point out that in some operative ranges where, despite the observance of
radiation  limits,  this  cutting  unit can  cause  electromagnetic  interferences  which  are  the
responsibility of the user.
This  means  that  in  the  domain  of  hospitals,  for  instance,  the  function  of  electromedical
units, data-processing equipment and the like (ECG, PC etc.) may be impaired.
Before putting  the  cutting  unit  into  service,  please  make  sure  to  inform  the  authorities  in
charge of the above mentioned equipment. If you wish to apply for a special authorization
as  provided  by  the  Law  on  Electromagnetic  Compatibility  of  Technical  Equipment, §3
section  4,  regarding  the  use  of  this  cutting  unit,  please  address  to  your  competent
Authority.

If you wish to use the cutting unit in domestic areas, special precautions have to be taken
as well.

Adequate  assistance  in  evaluating  the  operative  range  and  minimizing  electromagnetic
interferences  (eg.  use  of  screening  lines)  may  be  obtained  from  the  Electromagnetic
Compatibility Standards for Arc Welding Systems.

See EN 50 199, annex A1 and A2.

Summary of Contents for Plasma 70 S

Page 1: ...Plasma Cutting System Plasma 70 S...

Page 2: ...ent work with the Plasma 70 S cutting unit Please read the instructions carefully prior to initial operation of the unit The information contained in this manual should be made available to all operat...

Page 3: ...e corresponds to the safety requirements of the recommendations Name of unit Plasma Cutting System Type of unit Plasma 70 S Relevant EMC recommendation 89 336 EEC EC recommendations modified by recomm...

Page 4: ...8 7 Preparations for cutting 9 8 Cutting 10 9 Service and Maintenance 11 10 Trouble Shooting 11 11 Description of board 13 12 Spare Parts 14 13 Circuit diagram 18 Pictures Picture 5 1 Control Elements...

Page 5: ...l from the kerf A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up is...

Page 6: ...preferably fitted below the cutting zone should be provided The cutting area of the workpiece has to be cleaned and free of solvants and degreasing agents to prevent the formation of toxic gas The use...

Page 7: ...e 449 50939 K ln Furthermore we point out that in some operative ranges where despite the observance of radiation limits this cutting unit can cause electromagnetic interferences which are the respon...

Page 8: ...lter pressure reducer comined with a semiautomatic water separator are standard equipment of this unit The water trap automatically empties itself when the air system lacks of pressure The filtered pr...

Page 9: ...A 100 V Max cutting thickness quality cut 20 mm severance cut 25 mm System of protection IP 22 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 530 x 610 x 810 Weight 95kg Compresse...

Page 10: ...Plasma 70 S Operating Manual Page 6 5 Control Elements Picture 5 1 Control Elements...

Page 11: ...dicates the working pressure of compressed air downstream the filter pressure reducer If despite the availability of adequate supply pressure the specified working pressure cannot be reached heavily c...

Page 12: ...the unit Take care that there is always an adequate supply of compressed air of the specified pressure Moreover the air should be free of oil or water If the system is firmly connected to a compressed...

Page 13: ...re will overload and destroy the plasma nozzle cutting current 20 60 A 50 70 A plasma nozzle 1 0 1 2 1 2 1 4 When replacing a worn part check for tight fit The plasma nozzle and the electrode are wear...

Page 14: ...a point to keep the right cutting speed correspon ding with material thickness If the cutting speed is too low a blunt cutting edge will be the result because of the unduly high thermal input Optimum...

Page 15: ...eck mains fuse if required increase fuse protection mains control lamp is mains cable interruption check mains cable not lit fuse F1 front side defective change fuse F1 T 2 A 250 V defective fuse F2 o...

Page 16: ...able not connected or without contact to workpiece due to impurities paint ect clamp earth cable to workpiece or improve contact torch fault indicator is lit see chapter Control elements defective tor...

Page 17: ...air pressure o k 3 temperature o k 4 cutting current flows 5 arc voltage o k 6 torch trigger on 7 reduction of cutting current on trimming potentiometer T1 gas preflow T2 gas post flow fixed pilot ti...

Page 18: ...Operating Manual 12 Spare Parts Picture 12 1 Frontview...

Page 19: ...Operating Manual Picture 12 2 View from the side...

Page 20: ...x 2 5 sq mm 5 m 32A 704 025 021 strain relief screw fitting PG 16 420 016 004 19 fan A4E 300 230 V incl capacitor assembly parts 450 300 006 capacitor 1 F fan 453 450 002 fan control board VR 1 24 V...

Page 21: ...19 insulating bush 2 piece D 8 5 mm current connection 711 310 009 35 drive board PL1 AN 600 024 004 drive board repair service 600 024 004A 36 current control board PLCont 1 incl current transformer...

Page 22: ...choke PLD 1 HF blocking choke PLD 10 current transformer HF filter current former L4 trans current control board current flow torch trigger voltage control board driving board A2 flat strip A1 A3 G1...

Reviews: