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Plasma 70 S

Operating Manual

Page 1

1. Some general information about plasma

cutting

1.1  Operating principle

In a plasma torch, the air is heated to an extremely high temperature through an electric
arc, thus forming an electroconductive plasma which allows the cutting current to flow from
the  electrode  to  the  workpiece.  The  small-size  bore  of  the  cutting  nozzle  constricts  the
cutting  current  and  produces  a  strongly  concentrated  plasma  cutting    jet.  It  causes  the
metal to melt very rapidly, and its highly kinetic energy ejects the molten metal from the
kerf. A clean, clear cut is the result.

1.2  Advantages

- Time saving due to high cutting speed in cutting thin sheet metal, if compared  to

oxy-fuel gas cutting, nibbling or sawing.

- Heat build-up is kept at a reduced level due to the high cutting speed and a strongly

concentrated plasma arc. Therefore,  warping  of the  workpiece is very unlikely.

-

Ease of operation.

- Low operating expenses due to compressed air being used as plasma gas.

Low energy - high efficiency.

1.3  Field of Application

The  plasma  cutting  method  is  applicable  on  almost  any  conductive  metal,  ie.  high  alloy
chrome  nickel steels,  any  hardened  and  unhardened  tool  steels,  constructional  steels,
nonferrous  metals  like  aluminium  and  its  compounds,  brass,  copper  and  even  grey  cast
iron.

Summary of Contents for Plasma 70 S

Page 1: ...Plasma Cutting System Plasma 70 S...

Page 2: ...ent work with the Plasma 70 S cutting unit Please read the instructions carefully prior to initial operation of the unit The information contained in this manual should be made available to all operat...

Page 3: ...e corresponds to the safety requirements of the recommendations Name of unit Plasma Cutting System Type of unit Plasma 70 S Relevant EMC recommendation 89 336 EEC EC recommendations modified by recomm...

Page 4: ...8 7 Preparations for cutting 9 8 Cutting 10 9 Service and Maintenance 11 10 Trouble Shooting 11 11 Description of board 13 12 Spare Parts 14 13 Circuit diagram 18 Pictures Picture 5 1 Control Elements...

Page 5: ...l from the kerf A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up is...

Page 6: ...preferably fitted below the cutting zone should be provided The cutting area of the workpiece has to be cleaned and free of solvants and degreasing agents to prevent the formation of toxic gas The use...

Page 7: ...e 449 50939 K ln Furthermore we point out that in some operative ranges where despite the observance of radiation limits this cutting unit can cause electromagnetic interferences which are the respon...

Page 8: ...lter pressure reducer comined with a semiautomatic water separator are standard equipment of this unit The water trap automatically empties itself when the air system lacks of pressure The filtered pr...

Page 9: ...A 100 V Max cutting thickness quality cut 20 mm severance cut 25 mm System of protection IP 22 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 530 x 610 x 810 Weight 95kg Compresse...

Page 10: ...Plasma 70 S Operating Manual Page 6 5 Control Elements Picture 5 1 Control Elements...

Page 11: ...dicates the working pressure of compressed air downstream the filter pressure reducer If despite the availability of adequate supply pressure the specified working pressure cannot be reached heavily c...

Page 12: ...the unit Take care that there is always an adequate supply of compressed air of the specified pressure Moreover the air should be free of oil or water If the system is firmly connected to a compressed...

Page 13: ...re will overload and destroy the plasma nozzle cutting current 20 60 A 50 70 A plasma nozzle 1 0 1 2 1 2 1 4 When replacing a worn part check for tight fit The plasma nozzle and the electrode are wear...

Page 14: ...a point to keep the right cutting speed correspon ding with material thickness If the cutting speed is too low a blunt cutting edge will be the result because of the unduly high thermal input Optimum...

Page 15: ...eck mains fuse if required increase fuse protection mains control lamp is mains cable interruption check mains cable not lit fuse F1 front side defective change fuse F1 T 2 A 250 V defective fuse F2 o...

Page 16: ...able not connected or without contact to workpiece due to impurities paint ect clamp earth cable to workpiece or improve contact torch fault indicator is lit see chapter Control elements defective tor...

Page 17: ...air pressure o k 3 temperature o k 4 cutting current flows 5 arc voltage o k 6 torch trigger on 7 reduction of cutting current on trimming potentiometer T1 gas preflow T2 gas post flow fixed pilot ti...

Page 18: ...Operating Manual 12 Spare Parts Picture 12 1 Frontview...

Page 19: ...Operating Manual Picture 12 2 View from the side...

Page 20: ...x 2 5 sq mm 5 m 32A 704 025 021 strain relief screw fitting PG 16 420 016 004 19 fan A4E 300 230 V incl capacitor assembly parts 450 300 006 capacitor 1 F fan 453 450 002 fan control board VR 1 24 V...

Page 21: ...19 insulating bush 2 piece D 8 5 mm current connection 711 310 009 35 drive board PL1 AN 600 024 004 drive board repair service 600 024 004A 36 current control board PLCont 1 incl current transformer...

Page 22: ...choke PLD 1 HF blocking choke PLD 10 current transformer HF filter current former L4 trans current control board current flow torch trigger voltage control board driving board A2 flat strip A1 A3 G1...

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