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No. part number

1

1002411FA

2

1002412FA

3

1004026FA

4

1004024FA01

5

1004025FA01

6

1004030FA01

7

1002220FA

8

1307024FA

9

1010300FA

10

1003016FA

11

1002420FA

12

1002430FA

13

1002107FA

14

1002108FA

15

3701310FA

16

1307210FA

Name

Upper main bearing
Lower main bearing
Connecting rod bearing shell
The first gas-tight ring
The second gas-tight ring
Oil ring
Cylinder-head gasket assembly set
Fan belt
Oil filter and oil cooler assembly
Valve oil seal
Crankshaft front oil seal
Crankshaft rear oil seal
Camshaft bush (front)
Camshaft bush (middle and rear)
Glow plug
thermostat

Quantity

5
5
8
4
4
4
1
1
1
8
1
1
1

1

4
1

No

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

part number

Name

Quantity

1003012FA Inlet valve

4

1003011FA Outlet valve

4

1003209FA Valve adjusting screw

8

1003211FA Valve adjusting nut

8

1003015FA Valve spring

8

1003018FA Inlet manifold shim

1

1008015FA01 Inlet angle pipe shim

1

1002016FA Sight-hole cover shim

2

1003020FA01 Exhaust manifold shim

1

1002011FA Timing gear case shim

1

1002013FA Gear chamber cover sealing ring

1

1100352FA Injection-pump flange sealing ring

1

1307229FA Thermostat housing shim

1

1307011FA Water pump sealing ring

1

1307221FA Water outlet shim

1

1307741FA Water inlet pipe shim

1

Appendix 1

High-mortality parts list(4DA1)

23

5. Fill up diesel fuel.
6. Check electrolyte in battery.
7. Connected with battery and paste vaseline on terminal.
8. Check electrical circuit and tightness of electrical pipe.
9. For 4DA1-2B series engine, When preservation them screw off fuel-injector, fill up about 30g dewatering oil and ro

tate crankshaft for 15-20 circle, then mount fuel-injector. Add oil pump with 60ml diesel to make a exhaust disposal,
prohibit running the oil pump without any diesel in it, in order to prevent it from function failure.
10. Start engine according to the former operation procedure.

22

OWNER

S MANUAL

2.8L Series Diesel Engine

Summary of Contents for HFC4DA1

Page 1: ...tarting difficultly power falling oil consumption adding please do regular mainte nance of cleaning checking lubricating adjusting or replacing parts according to the technical state and working time...

Page 2: ...lity parts list 4DA1 23 Appendix 2 High mortality parts list 4DA1 1 24 Appendix 3 High mortality parts list 4DA1 2B and 4DA1 2B1 25 Contents 1 Chapter Engine specifications and technical parameters Ma...

Page 3: ...speed rpm 750 50 14 Firing sequence 1 3 4 2 15 Direction of crankshaft facing to flywheel Counter clockwise 16 Lubricating method Pressure and splash lubrication 17 Overall dimensions 764 616 698 18...

Page 4: ...lt M8 11 13 5 Rocker installing bolt M10 55 5 5 Main Bolt and nut torque HFC4DA1 and HFC4DA1 1 Mode Valve clearance Oil pressure idle Exhaust temperature main pipe Oil temperature main oil gallery Tem...

Page 5: ...4DA1 2B and HFC4DA1 2B1 Name Description Torque N m Inlet manifold installing bolt M8 25 20 5 Inlet bending pipe installing bolt M10 30 30 5 30 5 Timing gear chamber installing M8 25 5 25 5 Camshaft t...

Page 6: ...ansmission to neutral 2 Press down the clutch pedal to reduce the burden when engine starts 3 Place the ignition key to START position and the engine will start Do not operate the starter for more tha...

Page 7: ...uel and prolong service life of vehicle during of initial 2500Km 1 Do not drive at high speed 2 Avoid fast starting fast speeding up fast braking and long time high speed running 10 4 After starting H...

Page 8: ...re air vent unblocked 13 Note Check oil level after diesel engine dying Diesel oil specification use light diesel oil according with GB252 NO 0 for summer NO 10 or 20 for winter warm area and NO 35 co...

Page 9: ...tenance under normal condition Do regular check on oil level under hot temperature to make sure oil level lies between mark MIN and MAX When electrolyte in battery is not enough add aqua distillate in...

Page 10: ...Class three maintenance Class three maintenance focuses on assembly dissembling cleaning dismantling adjustment and hidden trouble re moval After class two maintenance add the following maintenance c...

Page 11: ...ould be checked after 5 minutes piston ring will be glued by coking to make diesel engine smoke and cause fuel permeation Therefore apart from pay ing attention to the oil pressure checking oil level...

Page 12: ...reak in period clean or replace fuel filter s spin on filter element Replace it for running every 10000km afterwards 3 Check tightness of oil circuit and observe whether there is abnormal voice or phe...

Page 13: ...nlet manifold shim 1 1008015FA01 Inlet angle pipe shim 1 1002016FA Sight hole cover shim 2 1003020FA01 Exhaust manifold shim 1 1002011FA Timing gear case shim 1 1002013FA Gear chamber cover sealing ri...

Page 14: ...4 4 8 8 8 1 1 1 1 1 1 1 1 1 1 1 25 Appendix 3 High mortality parts list 4DA1 2B and 4DA1 2B1 24 No part number 1 1002411FA 2 1002412FA 3 1004026FA 4 1004024FA 5 1004025FA 6 1004030FA 7 1002220FA 8 130...

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