J Tech Photonics Pic-Convert Instructions Manual Download Page 12

 

 

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J Tech Photonics, Inc. 

Pic-

Convert™ Board Instructions V2

.7 

Copyright 6/13/17 

FIRST Start Up 

The digital potentiometer DAC chip on the PicConvert board 

starts out at 50% level

 when you add 

power to the board.  If you have the output relay in OVERIDE then the output of your laser will be at 
50% when it powers up.  This could be potentially bad.   

When you first start the board it is advised to use the “enable” input to control the output of the 

PicConvert board.  This way, you can set your output level to zero before the laser turns on.   

To set your output to zero using the settings from the example above: 

1.

 

Send a move command on your axis of choice to set maximum (-0.0255). 

2.

 

Then send a move command to minimum (0). 

This will put the output to zero.  Alternatively, you can 

jog your axis

 in the decreasing direction to obtain 

the same result.  Do this until your laser no longer is on.  The A axis has keyboard jogging for this. 

Troubleshooting 

Here are some frequent troubleshooting questions and answers. 

1.

 

 

The Enable LED doesn’t work.

 

Solution:  The LED had a manufacturing issue and will be solved in the next revision. 

2.

 

On startup the PWM LED is bright and the Analog is dim. 

Solution:  That is the way it is supposed to be.  The board starts at 50%.  You need to jog the axis 
to lower or increase the value. 

3.

 

I am loosing steps in my picture.  There are lines missing.   

Solution:  Your step pulse size is too small.  Use at least 5 us for the step pulse and direction 
pulse.  Refer to our mach 3 settings in the previous section. 

4.

 

My power adapter is not the right plug. 

Solution:  Either use a plug changer for the adapter or use another power supply over 7V that 
has the correct plug.  See the input power section for options. 

5.

 

My engraving is always totally black. 

Solution:  You have not set the board to zero before starting.  You need to either send a zero 
command or jog to get the laser to a minimum level.  You can turn the board on and the laser so 
you can see the laser is at a minimum level before starting.  If the laser starts at full power, then 
the board will always modulate at full power.  It needs to be set to zero so it can modulate 
between zero and full power with 256 steps.

 

6.

 

I can’t get the board to do anything.  I think my connections are correct. How can I verify 

them? 

Solution:  Make sure your step, direction, and enable signals are all coming out of your break out 
board or controller to the PicConvert board with a meter.  Then, check the test points on the 
PicConvert board to see if the signals got through the opto isolators.   
 
 

Summary of Contents for Pic-Convert

Page 1: ...or laser drivers PWM output for PWM modulated drivers Analog output for analog modulated drivers Output Enable Relay to control output with M03 M05 command Fully isolated inputs allow for more industr...

Page 2: ...d be easy to find Connection Overview INPUTS left side of the board Direction Direction encoder signal for the axis chosen in control software Direction Connect to the GND signal for your Breakout boa...

Page 3: ...24volts but make sure the regulator does not get too hot The regulator is the IC right next to the barrel power connector If needed for higher voltage operation a heatsink can be added via the screw...

Page 4: ...choose any extra axis your controller has or you can use the Z axis If you use the Z axis just remember to either disable your motors or take off the motor connections before you run it Now your laser...

Page 5: ...5 P a g e J Tech Photonics Inc Pic Convert Board Instructions V2 7 Copyright 6 13 17 100 Power 1 Power...

Page 6: ...provides a duty cycle or analog voltage output based on an increment from the step and direction output on your controller It is imperative that this output is linear for the 256 shades of greyscale...

Page 7: ...onnect them to the appropriate input screw terminals on the Pic Convert board You can also use another output to control the relay to enable the output of the board with the M03 M05 command This adds...

Page 8: ...lower on J2 If you want relay power control then choose it on J3 Connect the controller output M03 M05 signal to the Driver Enable input if you want to control the pass through power Connect the modul...

Page 9: ...l be 256 steps in this range Your feedrate will determine the darkness level at the maximum steps Faster lighter and slower darker To get the perfect results for your material you can first find the m...

Page 10: ...with the Pic Convert board Units are in INCHES Steps per inch 10000 Velocity Calculated by your machine controller Accel 30 Step Pulse 5 Direction Pulse 5 This makes your incremental move distance 0...

Page 11: ...eyboard jogging and a digital readout on the mach3 screen Units are in inches and example using the Z axis Max laser value 0 0255 Min laser value 0 Laser Off Command M05 if using the output relay Lase...

Page 12: ...alog is dim Solution That is the way it is supposed to be The board starts at 50 You need to jog the axis to lower or increase the value 3 I am loosing steps in my picture There are lines missing Solu...

Page 13: ...13 P a g e J Tech Photonics Inc Pic Convert Board Instructions V2 7 Copyright 6 13 17 I picture showing the test points is below...

Page 14: ...more ability to drive a signal Some break out boards have a spindle interface which have more power than standard lines I want to use a 5V power supply Will this work Most of the other USB or wall ad...

Page 15: ...steps on the STEP pin Now the digital potentiometer will DECREASE the duty cycle by 100 levels which puts the DUTY CYLCE now at 61 almost at half power This pixel was just supposed to be a little lig...

Page 16: ...amp For the 2 8W kit it is 1 5amps For the 3 8W kit it is 2 5amps This is frustrating to get to work Why is this so difficult This is an advanced method for engraving images and takes some time to mas...

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