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SERVICE BOOK

PUMP OPERATION MANUAL

For safety purposes please be sure to read and follow the instructions 

contained within this manual before pump installation and operation. 

D529UIE-02

TC-X400A □ -M  TC-X400S □ -M  TC-X400F □ -M  TC-X400G □ -M  TC-X400V □ -M
TC-X500A □ -M  TC-X500S □ -M  TC-X500F □ -M  TC-X500G □ -M  TC-X500V □ -M

TC-X800A □ -M  TC-X800S □ -M  TC-X800F □ -M  TC-X800G □ -M

Series Pumps

Summary of Contents for TC-X400A M Series

Page 1: ...follow the instructions contained within this manual before pump installation and operation D529UIE 02 TC X400A M TC X400S M TC X400F M TC X400G M TC X400V M TC X500A M TC X500S M TC X500F M TC X500G...

Page 2: ...tance properties While pump is in operation do not cover the liquid inlet port with your hand or any another part of your body If the pump has remained unused for a long period or if you have any kind...

Page 3: ...danger of serious bodily injury or death CAUTION If you ignore the caution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to...

Page 4: ...d fire or spark can create a danger of fire or explosion Therefore the following precautions are strongly advised All peripheral equipment and piping connected to this product should be properly groun...

Page 5: ...roper containers storage conditions etc Install the piping and exhaust port of this pump away from areas frequented by human and animal traffic if there is a risk that transferring liquids may affect...

Page 6: ...t designed to withstand corrosive chemicals Therefore there is a possibility of damage to the pumps non wetted parts through leaks or breakage of the diaphragm as well as liquid or gas permeation thro...

Page 7: ...ure 2 0 60 32 140 Dimensions Table 2 A Weighted sound pressure level 3 90dB 91dB A Weighted sound power level 4 100dB 102dB Model TC X500 M A A J S S J F F J A N A A S N S A F N F A AT ATJ ST STJ FT F...

Page 8: ...method of A weighted sound power level is based on ISO 3744 Pump Operation Manual 1 Service Book 1 How to use the Service Book 1 Parts list 1 Pump 1 2 Accessories included with the pump Airline ball v...

Page 9: ...400FV 400FT 400FH 400FS Pump Wetted Parts S45C Diaphragm CR NBR EPDM FKM PTFE TPEE TPO Ball Valve CR NBR EPDM FKM PTFE NBR EPDM Valve Seat CR NBR EPDM FKM PTFE NBR EPDM Center Disk SS400 Weight F F N...

Page 10: ...PTFE Center Disk PPG PVDF Weight 28 5 kg 62 8 lbs 34 5 kg 76 1 lbs Out Manifold Ground Connection Point Airline Ball Valve Supply Air Port Out Chamber In Manifold Base Out Manifold Exhaust Port Silenc...

Page 11: ...T 500GH 500GS 500VE 500VV 500VT 500VH 500VS Pump Wetted Parts PPG PVDF Diaphragm CR NBR EPDM FKM PTFE TPEE TPO EPDM FKM PTFE TPEE TPO Ball Valve CR NBR EPDM FKM PTFE NBR EPDM EPDM FKM PTFE NBR EPDM Va...

Page 12: ...NBR EPDM FKM PTFE NBR EPDM CR NBR EPDM FKM PTFE NBR EPDM Valve Seat CR NBR EPDM FKM PTFE NBR EPDM CR NBR EPDM FKM PTFE NBR EPDM Center Disk A5056 SUS316 Weight A A N 65 0 kg 143 3 lbs A J A A 69 0 kg...

Page 13: ...74 152 5 98 51 2 01 250 9 84 15 0 59 400F 400F N 400A J 400A A 601 23 66 424 16 69 293 11 54 300 11 81 23 0 91 77 3 03 453 17 83 206 8 11 153 6 02 110 4 33 95 3 74 200 7 87 152 5 98 250 9 84 7 0 28 E...

Page 14: ...29 57 458 18 03 326 12 83 372 14 65 33 1 30 91 3 58 582 22 91 254 10 00 288 11 34 153 6 02 119 4 69 95 3 74 325 12 80 250 9 84 380 14 96 13 0 51 Equivalent to JIS Flange 10K50A Equivalent to ANSI Fla...

Page 15: ...91 560 22 05 416 16 38 449 17 68 33 1 30 125 4 92 694 27 32 364 14 33 153 6 02 137 5 39 95 3 74 300 11 81 137 5 39 380 14 96 33 1 30 Rc3 4 NPT3 4 Rc3 4 NPT3 4 Equivalent to JIS Flange 10K80A Equivalen...

Page 16: ...ume Discharge volume 400G M 400V M Discharge pressure Discharge volume 400GT M 400VT M Discharge pressure Discharge volume 500A M 500S M 500F M 500G M 500V M Discharge pressure Discharge pressure Disc...

Page 17: ...to the below measurement instruments and testing procedure Liquid pumped Fresh water Temperature Ambient Condition of suction Flat suction 0 meter 0 ft head Measurement equipment and piping layout dia...

Page 18: ...6 6 ft During operation 0 05 MPa 7 psi height 5 m 16 4ft When not in operation All other Diaphragms 0 1MPa 14 psi height 10 m 32 8ft The above values are when transferring fresh water under ambient te...

Page 19: ...l NEVER try to move the pump by pulling the hoses connected to the pump Either the hose or the pump may be damaged Before starting the pump make sure that all the bolts are securely tightened re torqu...

Page 20: ...that hydraulic pressure is acting on the pump pushing the diaphragms etc if a diaphragm fails then fluid can flow out of the pump under gravity Please carryout protective measures for example place th...

Page 21: ...he main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction Depending upon changes in pumping conditions such as expanding liquids or...

Page 22: ...may rise Make sure that the pressure is kept within the normal operating range Depending upon the viscosity and specific gravity of the fluid the suction stroke and other conditions the permissible s...

Page 23: ...ake extreme care 5 Method of cleaning the pump WARNING Before starting operation make sure that the pump is not pressurized Be careful when removing any piping from the pump as any remaining fluid may...

Page 24: ...pump body D Check that all the bolts have the correct torque value E Make sure that there are no cracks in the pump casing or piping F Make sure that the pipe connections are not loose G Make sure tha...

Page 25: ...the air piping is correct The supplied air volume is too low Increase the supplied air volume to the pump Check the compressor size fittings air piping inner diameter and air regulators are of suffici...

Page 26: ...n of the air piping is correct Cavitation occurs Adjust the correlation between supply air pressure inlet and discharge flow or pressure or shorten the suction lift length Chattering occurs ball valve...

Page 27: ...within the chambers or the O ring is missing Check the positioning of the diaphragm is correct and check the diaphragm is not deformed due to under torque of the chamber bolts Check the O ring is not...

Page 28: ...misapplied diaphragm Make sure to match chemical to diaphragm material Temperature damage too hot too cold Use a diaphragm material better suited to high low temperature applications Over Torque Make...

Page 29: ...28 memo...

Page 30: ...SUS PVDF TC X250ModelB AL SUS FE PVDF CFPP TC X400Model AL SUS FE PVDF CFPP TC X500ModelC AL SUS FE PVDF CFPP TC X800ModelC AL SUS FE A With CFPP Air Motor B With CFPP or Metallic Air Motor C Except T...

Page 31: ...nd Automatic Air Operated Pulsation Dampeners CF X Series and Pump Accessories listed KGD30 09 comply with the requirements of directive and all applicable standards Applicable EU Directive 2006 42 EC...

Page 32: ...2021 11...

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