IWAKI PUMPS HRP-54V/H-1 Instruction Manual Download Page 44

Page: 44 / 48

6SHFL¿FDWLRQ2XWHUGLPHQVLRQ

Option

Ŷ&KHFNYDOYHZLWKDQDLUYHQW

0RGHOFRGH

6HWSUHVVXUH

7XEHFRQQHFWLRQERUH

0DWHULDOV

%RG\

2ULQJ

6SULQJ

$9&)&

03D

¡î¡PP

PVDF

).0

$9&)&

¡î¡PP

$9&)&

¡î¡

Ŷ&KHFNYDOYH

0RGHOFRGH

6HWSUHVVXUH

7XEHFRQQHFWLRQERUH

0DWHULDOV

287

%RG\

2ULQJ

6SULQJ

&$9&î

03D

¡î¡PP

WKUHDG

39&

).0

&%9&î

¡î¡PP

0DWHULDOFRGH

39') 3RO\YLQ\OLGHQHGLÀXRULGH

39&

7UDQVSDUHQWSRO\YLQ\OFKORULGH

).0

)OXRULQHFRQWDLQHGUXEEHU

+& +$67(//2<&

Summary of Contents for HRP-54V/H-1

Page 1: ...for choosing our product Please read through this instruction manual before use This instruction manual describes important precautions and instructions for the product Always keep it on hand for quick reference Safety instructions Overview Installation Operation Maintenance 6SHFL FDWLRQ ...

Page 2: ... IRU XV WR PDUNHW WKH SURGXFW V LQWR WKH XURSHDQ PDUNHW KRZHYHU WKH PDUNLQJ GRHV QRW HQVXUH DQ VDIHW RU FRQIRUPLW RI WKH SURGXFW V RXWVLGH WKH XURSHDQ PDUNHW KHQ WKH SXPS LV LQFRUSRUDWHG LQWR WKH HTXLS PHQW PDUNHWHG LQ WKH XURSHDQ PDUNHW VXFK HTXLSPHQW PXVW PHHW DOO WKH UHTXLUHPHQWV RI DSSOLFDEOH GLUHFWLYHV Q VXFK D FDVH DQ SHUVRQ ZKR SODFHV WKH HTXLSPHQW RQ WKH PDUNHW PXVW FDUU D PDUN RQ WKH HTXL...

Page 3: ...11 HDWXUHV 12 2SHUDWLRQDO IXQFWLRQ 12 3DUW QDPHV 13 GHQWL FDWLRQ FRGHV 14 Installation 15 3XPS PRXQWLQJ 15 3OXPELQJ 16 7XEH FRQQHFWLRQ 16 KHFN YDOYH PRXQWLQJ 17 9 FKHFN YDOYH ZLWK DQ DLU YHQW 2SWLRQ 19 LULQJ 20 3RZHU WHUQDO VLJQDO FDEOHV 20 Operation 24 HIRUH RSHUDWLRQ 24 3RLQWV WR EH FKHFNHG 24 5HWLJKWHQLQJ RI SXPS KHDG XQLW LQJ VFUHZV 24 HJDVVLQJ 25 2SHUDWLRQ 27 ...

Page 4: ...H D ORQJ SHULRG RI VWRSSDJH 32 HDU SDUW UHSODFHPHQW 33 HDU SDUW OLVW 33 HIRUH UHSODFHPHQW 34 3XPS KHDG LDSKUDJP UHSODFHPHQW 34 0DLQWHQDQFH 9 FKHFN YDOYH 37 SORGHG YLHZ 9 FKHFN YDOYH 37 HDU SDUWV OLVW 9 FKHFN YDOYH 38 HDU SDUWV UHSODFHPHQW 9 FKHFN YDOYH 38 SORGHG YLHZ 42 3XPS KHDG ULYH XQLW RQWURO XQLW 42 6SHFL FDWLRQ 2XWHU GLPHQVLRQ 43 6SHFL FDWLRQ 43 3XPS ULYH XQLWV 43 RQWURO XQLW 43 3RZHU FDEOH ...

Page 5: ...FDXWLRQ VXJJHVWLQJ WKH XVH RI DXWLRQ 3UR KLELWHG DFWLRQV RU VSHFL F 5HTXLUHPHQWV QGLFDWHV PLVKDQGOLQJ FRXOG OHDG WR SHUVRQDO LQMXU RU SURSHUW GDPDJH CAUTION DXWLRQ PDUNV 3URKLELWHG PDUN 5HTXLUHPHQW PDUN Electrical shock Caution Requirement Prohibited Do not rework or alter Wear protection Grounding Safety instructions SRUW 5HVWULFWLRQV 7HFKQLFDO LQIRUPDWLRQ FRQWDLQHG LQ WKLV LQVWUXFWLRQ PDQXDO PLJ...

Page 6: ...ULVN W LV QRW WKH PDQXIDFWXUHU V UHVSRQVLELOLW IRU DQ IDLOXUH RU LQMXU UHVXOWLQJ IURP DOWHUDWLRQV WR WKH SXPS HDU SURWHFWLYH FORWKLQJ OZD V ZHDU SURWHFWLYH FORWKLQJ VXFK DV DQ H H SURWHFWLRQ FKHPL FDO UHVLVWDQW JORYHV D PDVN DQG D IDFH VKLHOG GXULQJ GLVDVVHPEO DVVHPEO RU PDLQWHQDQFH ZRUN 7KH VSHFL F VROXWLRQ ZLOO GLFWDWH WKH GHJUHH RI SURWHFWLRQ 5HIHU WR 06 6 SUHFDXWLRQV IURP WKH VROXWLRQ VXSSOLHU...

Page 7: ...DN 2SWLPLVH RXU V VWHP I WKH SXPS UXQV GU IRU D ORQJ SHULRG IRU PRUH WKDQ PLQXWHV WKH SXPS KHDG DQG WKH YDOYH FDVHV PD GHIRUP E IULFWLRQ KHDW DQG FRQVH TXHQWO OHDNDJH UHVXOWV HHS HOHFWULF SDUWV DQG ZLULQJ GU 5LVN RI UH RU HOHFWULF VKRFN QVWDOO WKH SXPS ZKHUH LW FDQ EH NHSW GU 9HQWLODWLRQ XPHV RU YDSRXUV FDQ EH KD DUGRXV ZLWK FHUWDLQ VROXWLRQV QVXUH SURSHU YHQWLODWLRQ DW WKH RSHUDWLRQ VLWH R QRW LQ...

Page 8: ...H SXPS EH RQG WKH H WHQW RI WKH LQVWUXFWLRQV R QRW XVH D GDPDJHG SXPS 8VH RI D GDPDJHG SXPS FRXOG OHDG WR DQ HOHFWULF VKRFN RU GHDWK LVSRVDO RI D XVHG SXPS LVSRVH RI DQ XVHG RU GDPDJHG SXPS LQ DFFRUGDQFH ZLWK ORFDO UXOHV DQG UHJXODWLRQV I QHFHVVDU FRQVXOW D OLFHQVHG LQGXVWULDO ZDVWH GLVSRVDO FRPSDQ KHFN SXPS KHDG EROWV LTXLG PD OHDN LI DQ RI WKH SXPS KHDG EROWV EHFRPH ORRVH 7LJKWHQ WKH EROWV HYHQO...

Page 9: ...YLEUDWH I WKH SXPS LV QRW LQVWDOOHG OHYHO RXWSXW PD EH DIIHFWHG KHQ WZR RU PRUH SXPSV DUH LQVWDOOHG WRJHWKHU YLEUDWLRQ PD EH VLJQL FDQW UHVXOWLQJ LQ SRRU SHUIRUPDQFH RU IDLOXUH 6HOHFW D VROLG IRXQGDWLRQ FRQFUHWH DQG IDVWHQ DQFKRU EROWV VHFXUHO WR SUHYHQW YLEUDWLRQ GXULQJ RSHUDWLRQ OORZ VXIILFLHQW VSDFH DURXQG WKH SXPS IRU HDV DFFHVV DQG PDLQWHQDQFH QVWDOO WKH SXPS DV FORVH WR WKH VXSSO WDQN DV SRV...

Page 10: ...WH WKDW DQ DSSOLFDEOH FRQ WURO XQLW GLIIHUV ZLWK HDFK GULYH XQLW R QRW DWWDFK D FRQWURO XQLW WR D GLIIHUHQW GULYH XQLW 2WKHUZLVH DQ HOHFWULFDO FLUFXLW RU WKH GULYH XQLW PD IDLO 6ROXWLRQ LQ WKH GLVFKDUJH OLQH PD EH XQGHU SUHVVXUH 5HOHDVH WKH SUHVVXUH IURP WKH GLVFKDUJH OLQH EHIRUH GLV FRQQHFWLQJ SOXPELQJ RU GLVDVVHPEO RI WKH SXPS WR DYRLG VROXWLRQ VSUD HDU SURWHFWLYH FORWKLQJ ZKHQ KDQGOLQJ RU ZRUNL...

Page 11: ...ven by electromag netic force 3ULQFLSOH RI RSHUDWLRQ 7KH SXOVH VLJQDO FRQWUROV WKH HOHFWURPDJQHWLF IRUFH DQG VSULQJ IRUFH LQ RUGHU WR PDNH UHFLSURFDWLQJ PRWLRQ 7KH UHFLSURFDWLQJ PRWLRQ LV WUDQVIHUUHG WR D GLDSKUDJP WKURXJK D SOXQJHU DQG WKHQ YROXPHWULF FKDQJH RFFXUV LQ WKH SXPS KHDG 7KLV DFWLRQ WUDQVIHUV OLTXLG DORQJ ZLWK SXPS KHDG YDOYH DFWLRQ 3XPS KHDG ULYH XQLW 6SULQJ 3XPS KHDG YDOYH LVFKDUJH V...

Page 12: ...WURO W SH VHH SDJH 7KH LQSXW RI WKH SXOVH VLJQDO FRQWUROV WKH SXPS RSHUDWLRQ VWURNH UDWH 7KH SXPS PDNHV RQH VKRW SHU SXOVH V QFKURQRXVO 7KH VLJQDO LQSXW LV UHTXLUHG WR PDNH RSHUDWLRQ DIWHU SRZHU DFWLYDWLRQ IRU WKLV W SH 7KH SXPS FDQ QRW UXQ RYHU VSP HYHQ LI WKH H WHUQDO VLJQDO LV HQWHUHG WR UXQ WKH SXPS EH RQG WKH PD LPXP VSP P FRQWURO W SH VHH SDJH 7KH LQSXW RI P SURSRUWLRQDOO FRQWUROV WKH SXPS R...

Page 13: ...13 Overview 3DUW QDPHV 3DUW QDPHV 3XPS KHDG XQLW 3XPS KHDG 1DPHSODWH HVFULEHV WKH SXPS VSHFLILFDWLRQ QOHW 2XWOHW 3RZHU FDEOH WHUPLQDO RQWURO XQLW DVH OZD V IL ZLWK VFUHZV ULYH XQLW 9 W SH W SH ...

Page 14: ...L RQWDOO RULHQWHG H 3RZHU YROWDJH 9 9 I RQWURO PHWKRG 3 3XOVH FRQWURO P FRQWURO 9 9 FRQWURO 6 6WRS FRQWURO J RQQHFWLRQ ERUH No 7XEH FRQQHFWLRQ ERUH 1 î PP 2 î PP 3 î 6SHFLDO YHUVLRQ HW HQG PDWHULDOV 3XPS KHDG 9DOYH 2 ULQJ 9DOYH VHDW 9DOYH VSULQJ DVNHW LDSKUDJP PVDF OXPLQD FHUDPLF 0 0 3 W SH RQO 37 37 3 0 GU HQG 9DOYH VSULQJV DUH HTXLSSHG WR WKH W SH RQO 0DWHULDO FRGH 39 3RO YLQ OLGHQH GLÀXRULGH 0 ...

Page 15: ...RVLYH RU ÀDPPDEOH PDWHULDO QHDU WKH SXPS R QRW XVH D GDPDJHG SXPS 8VH RI D GDPDJHG SXPS FRXOG OHDG WR DQ HOHFWULF VKRFN RU GHDWK 3XPS PRXQWLQJ Select an installation location and mount the pump 1HFHVVDU WRROV 7ZR 0 VFUHZV SXPS LQJ 3KLOOLSV VFUHZGULYHU 7ZR SODWH ZDVKHUV SXPS LQJ 8VH FKHPLFDO UHVLVWDQW WRROV DV QHFHVVDU 6HOHFW D VXLWDEOH SODFH OZD V VHOHFW D ÀDW ÀRRU IUHH RI YLEUDWLRQ 6HH SDJH IRU G...

Page 16: ...ube connection 3DVV D WXEH LQWR WKH WWLQJ QXW DQG VOLGH GRZQ WKH WXEH RQWR WKH WWLQJ 7KHQ KDQG WLJKWHQ WKH WWLQJ QXW XQWLO LW ERWWRPV RXW 7KH WWLQJ QXW LV PDGH E SODVWLFV DQG PD EH EURNHQ LI LW LV WLJKWHQHG WRR PXFK RQQHFW WXEHV LQWR WKH LQOHW DQG RXWOHW H FDUHIXO QRW WR EHQG D WXEH FRPSOHWHO 7XEH HQG VLGH YLHZ 1 7XEH 7XEH 2XWOHW QOHW 7XEH LWWLQJ QXW LWWLQJ RWK LQOHW RXWOHW 6OLGH LW GRZQ 7XEHV QOH...

Page 17: ...OYH LV DOVR DYDLO DEOH WR SUHYHQW GHSRVLWV DQG IRUHLJQ PDWWHUV IURP HQWHULQJ Check valve mounting Install an optional check valve to the pump IRU WKH SUHYHQWLRQ RI D EDFN ÀRZ siphon and overfeeding VXFWLRQ VLGH OLTXLG OHYHO LV KLJKHU WKDQ D GLVFKDUJH VLGH RU DQ LQMHFWLRQ SRLQW DW DWPRVSKHULF SUHVVXUH VLSKRQ GLVFKDUJH VLGH OLTXLG OHYHO LV KLJKHU WKDQ D VXFWLRQ VLGH EXW WKH GLVWDQFH LV P RU EHORZ RY...

Page 18: ... YDOYH 127 3HULRGLFDOO FOHDQ RU UHSODFH D FKHFN YDOYH ZLWK QHZ RQH IRU WKH SUHYHQWLRQ RI FU VWDO FORJJLQJ HVSHFLDOO ZKHQ XVLQJ VRGLXP K SRFKORULWH 7XELQJ OD RXW ORRGHG VXFWLRQ DSSOLFDWLRQ 6XFWLRQ OLIW DSSOLFDWLRQ 127 ORRGHG VXFWLRQ LQVWDOODWLRQ LV VWURQJO UHFRPPHQGHG ZKHQ KDQGOLQJ OLTXLGV WKDW JHQHU DWH JDV EXEEOHV VRGLXP K SRFKORULWH RU K GUD LQH VROXWLRQ 1 3XPS 0DLQWHQDQFH VKXWRII YDOYH RRW DFNI...

Page 19: ...î PP 9 î PP 9 î Ŷ DFN ÀRZ FKHFN OHHGLQJ FKDQJHRYHU 6HOHFW HLWKHU IXQFWLRQ E URWDWLQJ WKH FKDQJHRYHU NQRE 7KH NQRE FDQ URWDWH XS WR GHJUHHV VWRSSHU LV SURYLGHG WR GHWHUPLQH WKH URWD WLRQ OLPLW RI WKH NQRE 127 R QRW XVH H FHVV IRUFH 7KH VWRSSHU VFUHZ PD EUHDN OUT IN 38 30 85 15 57 42 26 30 3 5 AIR 9 DLU YHQW FKHFN YDOYH KDQJHRYHU NQRE 287 1 5287 287 1 5287 1 6WRSSHU KDQJHRYHU NQRE DFN IORZ FKHFN OHH...

Page 20: ...HPHQW RI WKH SRZHU FDEOH VKRXOG EH FRQGXFWHG E D PDQXIDFWXUHU KLV DJHQF RU D VNLOOHG SHUVRQ 2WKHUZLVH DQ DFFLGHQW PD UHVXOW 2EVHUYH WKH FRUUHFW SRODULW OZD V XVH WKH DWWDFKHG WULSOH FDEOH R QRW H WHQG FDEOH OHQJWK PRUH WKDQ P R QRW OD RQ WKH FDEOH RXW RI GRRUV Power External signal cables HIRUH ZRUN KHFN WKDW WKH PDLQ SRZHU LV WXUQHG RII DLW IRU RQH PLQXWH WR VWDUW ZLULQJ ZRUN 7KH LQWHUQDO SXPS LV...

Page 21: ...LWH DQG EODFN ZLUHV IRU WKH H WHUQDO VLJQDO 7KH EODFN ZLUH LV FRPPRQ LULQJ GLDJUDP 3XOVH FRQWURO W SH RU 6WRS FRQWURO W SH TKH H WHUQDO VLJQDO VKRXOG EH HLWKHU WKH QR YROWDJH FRQWDFW VLJQDO RU RSHQ FRO OHFWRU VLJQDO 3XOVH ZLGWK VKRXOG EH PV 7KH QXPEHU RI SXOVHV VKRXOG EH SHU PLQXWH RU EHORZ 1 2 8QIDVWHQ D VQDS External signal GND White Black Pink 2SHQ FROOHFWRU VLJQDO External signal GND White Bla...

Page 22: ...YH WKH FXUUHQW FDSDFLW RI P RU PRUH WWDFK WKH WULSOH FDEOH WR WKH FRQWURO XQLW 3XVK WKH VQDS W FRQQHFWRU XQWLO LW FOLFNV RQH WLPH 127 OZD V FKHFN WKH FDEOH KDV EHHQ FRUUHFWO VHFXUHG WR WKH FRQWURO XQLW 2WKHU ZLVH VSLOOHG FKHPLFDOV PD HQWHU WKH LQVLGH RI WKH SXPS 3 OLFN External device GND White Black Pink 4 20mADC 9 RU 9 1 5VDC External device GND White Black Pink 9 RU 9 9 FRQWURO W SH P FRQWURO W...

Page 23: ...RU EHORZ 3UHFDXWLRQV IRU 21 2 FRQWURO E D PHFKDQLFDO UHOD 7KH SXPS LV HTXLSSHG ZLWK D 38 7R HQVXUH WKH 38 WR ZRUN SURSHUO DOZD V VWDUW VWRS WKH SXPS E WKH 6723 VLJQDO IRU 21 2 FRQWURO 7U QRW WR WXUQ RQ DQG RII WKH PDLQ SRZHU 2WKHUZLVH REVHUYH WKH IROORZLQJ SRLQWV QVXUH WKH PLQLPXP 2 WLPH RI PLQXWHV 7KH FRQWDFW FDSDFLW RI D PHFKDQLFDO UHOD VKRXOG EH RU PRUH 2U D FRQWDFW SRLQW PD EUHDN I WKH FRQWDFW...

Page 24: ...KDUJH VXFWLRQ YDOYHV DUH RSHQHG SRZHU YROWDJH LV LQ WKH DOORZDEOH UDQJH OHFWULFDO ZLULQJ LV FRUUHFW DQG LV IUHH IURP WKH ULVN RI VKRUW FLUFXLW DQG HOHFWUL FDO OHDNDJH 5HWLJKWHQLQJ RI SXPS KHDG LQJ EROWV PSRUWDQW 7KH SXPS KHDG LQJ EROWV PD ORRVHQ ZKHQ SODVWLF SDUWV FUHHS GXH WR WHP SHUDWXUH FKDQJH LQ VWRUDJH RU LQ WUDQVLW DQG WKLV FDQ OHDG WR OHDNDJH H VXUH WR UHWLJKWHQ WKH EROWV HYHQO WR WKH VSHFL...

Page 25: ...mp Perform degassing in the following cases KHQ WKH SXPS VWDUWV WR UXQ IRU WKH UVW WLPH KHQ WKH ÀRZ UDWH LV WRR ORZ IWHU OLTXLG LV UHSODFHG LQ WKH VXSSO WDQN IWHU D ORQJ SHULRG RI VWRSSDJH IWHU PDLQWHQDQFH DQG LQVSHFWLRQ 127 RWK JDV DQG FKHPLFDO FRPH RXW WRJHWKHU WKURXJK DQ DLU EOHHG WXEH 3ODFH WKH HQG RI WKH WXEH LQ D VXSSO WDQN RU D FRQWDLQHU 6RPH FKHPLFDOV PD FDXVH VNLQ WURXEOH RU GDPDJH FRPSRQ...

Page 26: ...H LQWHU QDO SUHVVXUH PD UHPDLQ LQ WKH SXPS RU WXELQJ 5HPRYLQJ WKH FKHFN YDOYH DW WKLV VWDWH OLTXLG PD JXVK RXW UDS D ZDVWH FORWK DURXQG WKH FKHFN YDOYH FRQQHFWLRQ IRU WKH SUHYHQWLRQ RI JXVKLQJ 7XUQ RQ SRZHU 5XQ WKH SXPS E WKH H WHUQDO VLJQDO 5XQ WKH SXPS DW VSP RU PRUH 2WKHUZLVH LW WDNHV ORQJHU WLPH IRU WKH SXPS WR H SHO JDV 6WRS WKH SXPS KHFN WKDW JDV KDV EHHQ H SHOOHG IURP WKH SXPS KHDG DQG OLTX...

Page 27: ...ZHU DFWLYDWLRQ IRU WKLV W SH 7KH SXPS FDQ QRW UXQ RYHU VSP HYHQ LI WKH VLJQDO LV HQWHUHG WR UXQ WKH SXPS EH RQG WKH PD LPXP VSP 3XOVH ZLGWK VKRXOG EH PV 3XOVH SHULRG VKRXOG EH PV RU PRUH Ŷ 2SHUDWLRQ RI WKH P FRQWURO W SH 7KH LQSXW RI P SURSRUWLRQDOO FRQWUROV WKH SXPS RSHUDWLRQ VWURNH UDWH VWURNH UDWH GHFUHDVHV WR VSP DW P DQG LQFUHDVHV WR VSP DW P 7KH VLJQDO LQSXW LV UHTXLUHG WR PDNH RSHUDWLRQ DIW...

Page 28: ...H Q LQSXW YROWDJH VKRXOG EH LQ EHWZHHQ WR 9 DQG VKRXOG QRW H FHHG WKH UDQJH 7KH H WHUQDO GHYLFH IRU WKH 9 FRQWURO W SH VKRXOG KDYH WKH FXUUHQW FDSDFLW RI P RU PRUH Ŷ 2SHUDWLRQ RI WKH 6WRS FRQWURO W SH 7KH LQSXW RI WKH VWRS VLJQDO VXVSHQGV WKH SXPS RSHUDWLRQ 7KLV W SH RI SXPS VWDUWV WR UXQ DW VSP XSRQ SRZHU DFWLYDWLRQ spm 720 0 1 5 V 6723 VLJQDO LQSXW 5XQ 3XPS RSHUDWLRQ STOP 7KH SXPS GRHV QRW UXQ Z...

Page 29: ...OORZLQJ SURFHGXUH LV UHFRPPHQGHG GMXVW D VWURNH UDWH WR REWDLQ D UHTXLUHG ÀRZ UDWH 0HDVXUH D ÀRZ UDWH I WKH ÀRZ UDWH LV ORZHU WKDQ D UHTXLUHG OHYHO LQFUHDVH D VWURNH UDWH DQG PHDVXUH WKH ÀRZ DJDLQ 0HDVXUH WKH ÀRZ DJDLQ WR VHH WKH UHTXLUHG ÀRZ UDWH LV REWDLQHG 5HSHDW WKLV SURFHGXUH XQWLO LW UHDFKHV WKH UHTXLUHG ÀRZ UDWH Ŷ 5HODWLRQ EHWZHHQ WKH ÀRZ UDWH VWURNH UDWH VSP FDQ EH SURJUDPPHG WR WKH 53 7KH...

Page 30: ...ODWHG GHYLFHV EHIRUH VHUYLFH LV SHUIRUPHG Maintenance 7URXEOHVKRRWLQJ First check the following points If the following measures do not help removing problems contact us or your nearest dealer 6WDWHV 3RVVLEOH FDXVHV 6ROXWLRQV 7KH SXPS GRHV QRW UXQ 3RZHU YROWDJH LV WRR ORZ 5HFRYHU WKH SRZHU YROWDJH WR D QRUPDO OHYHO 6HH SDJH IRU O ORZDEOH YROWDJH GHYLDWLRQ 7KH SXPS LV QRW SRZHUHG KHFN WKH VZLWFK LI...

Page 31: ...WKDW D GLVFKDUJH OLQH LV QRW FORVHG KHFN LI WXELQJ LV QRW FORJJHG QVSHFWLRQ Perform daily and periodic inspection to keep pump performance and safety Daily inspection Check the following points If you notice any abnormal or dangerous condi tions suspend operation immediately and inspect solve problems When wear parts come to the life limit replace them with new ones Contact us or your nearest dist...

Page 32: ...od of stoppage One month or more OHDQ WKH ZHW HQGV DQG WXELQJ 5XQ WKH SXPS ZLWK FOHDQ ZDWHU IRU DERXW WKLUW PLQXWHV WR ULQVH ZHW HQGV DQG WXELQJ UDLQ ZDWHU RU OLTXLG IURP WKH SXPS DIWHU ULQVH LV ILQLVKHG KHQ WKH SXPS GRHV QRW WUDQVIHU OLTXLG DW UHVXPLQJ RSHUDWLRQ OHDQ WKH ZHW HQGV E EORZLQJ DLU WR UHPRYH IRUHLJQ PDWWHUV 5HSODFH WKH SXPS KHDG XQLW DV QHFHVVDU I JDV LV LQ WKH SXPS KHDG XQLW H SHO JD...

Page 33: ...SOXPELQJ RU GLVDVVHP EO RI WKH SXPS WR DYRLG VROXWLRQ VSUD 5LQVH ZHW HQGV WKRURXJKO ZLWK WDS ZDWHU DFK WLPH ZHW HQGV DUH GLVPDQWOHG UHSODFH WKH GLDSKUDJP DQG SXPS KHDG XQLW ZLWK QHZ RQHV Wear part list 3DUWV RI SDUWV VWLPDW HG OLIH 3XPS 3XPS KHDG XQLW 1 8000 KRXUV 2 ULQJ 1 LDSKUDJP 1 HDU SDUW GXUDWLRQ YDULHV ZLWK WKH SUHVVXUH WHPSHUDWXUH DQG FKDUDFWHULVWLFV RI WKH OLTXLG 7KH HVWLPDWHG OLIH LV FDOF...

Page 34: ...FRPHV RXW IURP WKH DLU YHQW SRUW DQG WKH LQWHUQDO SUHVVXUH KDV EHHQ H SHOOHG 127 7KH SUHVVXUH PD QRW EH H SHOOHG FRPSOHWHO DV ORQJ DV OLTXLG GRHV QRW FRPH RXW Q WKLV FDVH UXQ WKH SXPS XQWLO WKH SUHVVXUH LV UHOHDVHG Pump head Diaphragm replacement LVPDQWOHPHQW RRVHQ WKH WWLQJ QXW DQG UHPRYH WKH GLVFKDUJH DQG VXFWLRQ WXEHV HWDFK WKH SXPS KHDG XQLW 8VH D 3KLOOLSV VFUHZGULYHU RU WRUTXH GULYHU WR UHPRY...

Page 35: ...U IRU WKH DGMXVWPHQW RI GLDSKUDJP ORFDWLRQ 1RWH WKDW WKH QXPEHU RI GLDSKUDJP VSDFHUV YDULHV ZLWK SXPS PRGHO 6RPH SXPSV PD XVH QR VSDFHU VVHPEO 3DVV GLDSKUDJP VSDFHUV LQWR WKH GLDSKUDJP VKDIW SSO D SURSHU QXPEHU RI GLDSKUDJP VSDFHUV LW WKH QHZ GLDSKUDJP LQWR WKH SOXQJHU 3XW WKH SXPS YHUWLFDOO GRZQZDUGV DQG VFUHZ WKH GLDSKUDJP LQWR WKH SOXQJHU ZLWK WKH SURSHU QXPEHU RI GLDSKUDJP VSDFHUV 3 1 2 1HZ GL...

Page 36: ...W 3XW D QHZ SXPS KHDG XQLW ZLWK D WULDQJOH PDUN XSVLGH 7LJKWHQ WKH IRXU 0 VFUHZV WR IDVWHQ WKH XQLW GLDJRQDOO DQG HYHQO 7LJKWHQLQJ WRUTXH 1 P 3KLOOLSV VFUHZGULYHU FDQ EH XVHG IRU D WRUTXH GULYHU 6HH SDJH H FDUHIXO QRW WR VWULS WKH VORW RQ VFUHZ KHDGV 127 KHHS WKH SXPS KHDG XQLW IUHH IURP FRQWDPLQDWLRQV RU IRUHLJQ PDWWHUV GXULQJ ZRUN WWDFK WKH GLVFKDUJH DQG VXFWLRQ WXEHV DQG WLJKWHQ WKH WWLQJ QXWV ...

Page 37: ... UHVLGXDO OLTXLG LQ WKH SXPS 5LQVH ZHW HQGV WKRURXJKO ZLWK ZDWHU Exploded view AVC check valve 1R 3DUW QDPHV 4 W 1 RG 1 2 LWWLQJ QXW 3 3 LWWLQJ 3 4 LU YHQW YDOYH 1 5 6WRSSHU VFUHZ 1 6 3RSSHW YDOYH 1 7 6SULQJ 1 8 2 ULQJ 3 9 2 ULQJ 1 10 2 ULQJ 2 6 7 10 1 8 4 10 2 9 5 3 8 3 8 2 2 3 0DLQWHQDQFH 9 FKHFN YDOYH ...

Page 38: ...FH WKH SRSSHW YDOYH VSULQJ DQG 2 ULQJV DW WKH VDPH WLPH Wear parts replacement AVC check valve Solution in the discharge line may be under pressure Release the pressure from the discharge line before disconnecting plumbing or disassembly of the pump to avoid solution spray 6WRS WKH SXPS RSHUDWLRQ 5HOHDVH WKH LQWHUQDO SUHVVXUH 7XUQ WKH FKDQJHRYHU NQRE DQG H SHO DLU IURP WKH DLU YHQW KHFN WKDW OLTXL...

Page 39: ...LQWR WKH SRSSHW YDOYH E QVHUW WKH VSULQJ DQG SRSSHW YDOYH LQWR WKH WWLQJ F LW WKH ODUJH 2 LQJ LQWR WKH FRQQHFWLQJ SRUW G 6FUHZ LQ WKH WWLQJ 7LJKWHQ WKH WWLQJ E 1 P I D WRUTXH ZUHQFK LV QRW DYDLODEOH WLJKWHQ WKH WWLQJ KDQG WLJKW DQG WKHQ IXUWKHU URWDWH LW E GHJUHHV XVLQJ DQ DG MXVWDEOH ZUHQFK RU D VSDQQHU 127 R QRW LQVHUW SRSSHW YDOYH WKH RWKHU ZD DURXQG 2U D SRRU ÀRZ RU D OHDN PD UHVXOW H FDUHIXO ...

Page 40: ...40 8QVFUHZ WKH VWRSSHU IURP WKH FKDQJHR YHU NQRE 8QVFUHZ WKH FKDQJHRYHU NQRE HWDFK 2 ULQJV WWDFK QHZ 2 ULQJV 5 6 7 8 6WRSSHU VFUHZ 6WRSSHU VFUHZ 2 ULQJ 2 ULQJ 0DLQWHQDQFH 9 FKHFN YDOYH ...

Page 41: ...LW 6FUHZ WKH VWRSSHU VFUHZ LQ WKH NQRE 8VH D SUHFLVLRQ VFUHZ GULYHU 127 R QRW WLJKWHQ WKH VWRSSHU VFUHZ WRR PXFK 2U LW PD EUHDN KHFN WKH NQRE URWDWLRQ LV VWRSSHG E WKH URWDWLRQ OLPLW DQG VWRS SHU RQQHFW 1 287 DQG 5287 WXEHV WR HDFK SRUW 9 10 11 12 6WRSSHU KDQJHRYHU NQRE 5RWDWLRQ OLPLW 6WRSSHU KDQJHRYHU NQRE 5RWDWLRQ OLPLW 0DLQWHQDQFH 9 FKHFN YDOYH ...

Page 42: ...ve unit Control unit Observe instructions in this manual to dismantle the pump 3RZHU FDEOH 3XPS KHDG XQLW 9 W SH LDSKUDJP VSDFHU LDSKUDJP ULYH XQLW RQWURO XQLW LWWLQJ QXW LWWLQJ 3OXQJHU 3XPS VKDIW 2 ULQJ LWWLQJ QXW LWWLQJ 3XPS KHDG XQLW W SH ...

Page 43: ...G DW P VFDOH Ŷ RQWURO XQLW 3XOVH FRQWURO W SH 8SSHU OLPLW VSP VSP 2SHUDWLRQ 2QH VKRW SHU VLJQDO 6 QFKURQRXV RSHUDWLRQ 2 QSXW VLJQDO 1R YROWDJH FRQWDFW RU RSHQ FROOHFWRU 1 P FRQWURO W SH 8SSHU OLPLW VSP VSP 2SHUDWLRQ P SURSRUWLRQDO RSHUDWLRQ WR VSP QSXW VLJQDO XUUHQW P 9 FRQWURO W SH 8SSHU OLPLW VSP VSP 2SHUDWLRQ 9 SURSRUWLRQDO RSHUDWLRQ WR VSP QSXW VLJQDO 9ROWDJH 9 XUUHQW FDSDFLW RI P RU PRUH 6WRS...

Page 44: ...HFWLRQ ERUH 0DWHULDOV RG 2 ULQJ 6SULQJ 9 03D î PP PVDF 0 9 î PP 9 î Ŷ KHFN YDOYH 0RGHO FRGH 6HW SUHVVXUH 7XEH FRQQHFWLRQ ERUH 0DWHULDOV 1 287 RG 2 ULQJ 6SULQJ 9 î 03D î PP 5 5 WKUHDG 39 0 9 î î PP 0DWHULDO FRGH 39 3RO YLQ OLGHQH GLÀXRULGH 39 7UDQVSDUHQW SRO YLQ O FKORULGH 0 OXRULQH FRQWDLQHG UXEEHU 67 2 ...

Page 45: ...45 6SHFL FDWLRQ 6SHFL FDWLRQ 2XWHU GLPHQVLRQ Outer dimensions Ŷ 53 9 Ŷ 53 SPS OUT IN 122 56 22 5 6 10 27 51 5 51 5 62 4 5 17 2 19 6 4 SPS OUT IN 9 5 101 25 22 5 6 10 4 27 19 73 51 5 62 4 5 ...

Page 46: ...7 21 5 7 6 5 1 21 250 7 7 7 2 2 1 67 1 5 6 25 5 7 9 6 6 5 6 33 5 7 9 6 0 1 5 5 7 9 11 0 5 7 9 8 5R 6 5 7 9 8 67 1 5 6 1 62 1 1 1 1 3 5621 2 6 87 25 6 72 203 7 7 1 1 7 20081 7 8523 0 6 0 165 1 50 1 127 7 6 5 7 21 20 6 19 7 1 25 23 5 7 21 02 7 216 5 1752 8 7 287 7 0 18 785 5 6 216 17 KAZUNARI NISHIKUBO 6 1 25 1 5 0 1 5 48 7 6685 1 2 3 1 7 2 668 1 0 1 6 1 785 25 48 9 17 0 5 1 2 87 25 3 5621 2 80 17 1...

Page 47: ...47 6SHFL FDWLRQ 6SHFL FDWLRQ 2XWHU GLPHQVLRQ ...

Page 48: ... 39 0444 335350 U S A IWAKI America Inc TEL 1 508 429 1440 FAX 1 508 429 1386 China IWAKI Pumps Shanghai Co Ltd TEL 86 21 6272 7502 FAX 86 21 6272 6929 Spain IWAKI Europe GmbH Spain Branch TEL 34 93 37 70 198 FAX 34 93 47 40 991 Argentina IWAKI America Inc Argentina Branch TEL 54 11 4745 4116 Korea IWAKI Korea Co Ltd TEL 82 2 2630 4800 FAX 82 2 2630 4801 Belgium IWAKI Belgium N V TEL 32 13 670200 ...

Search results

Summary of Contents for HRP-54V/H-1

Reviews:

Related manuals for HRP-54V/H-1

Brands by name

Popular brands

IWAKI PUMPS HRP-54V/H-1, Instruction Manual

Search results

Summary of Contents for HRP-54V/H-1

Reviews:

Related manuals for HRP-54V/H-1

Brands by name

Popular brands