Ivoclar Vivadent Programat S1 Operating Instructions Manual Download Page 29 | Manualshive

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8.2 Technical malfunctions

These malfunctions may occur without an error message being displayed:

Error

Double Check

Measure

Display indication incomplete

Activate the display test program and contact the
Ivoclar Vivadent After Sales Service.

Writing in the display is very hard to read

Is the contrast properly set?

Adjust contrast

Display is not illuminated

Is the furnace properly connected according to the
Operation Instructions and switched on?

Correctly connect the furnace and switch it on.

Buzzer does not sound

Is the buzzer switched off (Tune 0)?

Select tune 1–5

Furnace head does not open

Was the furnace head opened manually?

Open the furnace head only by using the corres-
ponding keys. Switch the furnace on and off again.

Incorrect or illogical temperature indication

Is the thermocouple bent or fractured?

Contact the Ivoclar Vivadent After Sales Service

Is the thermocouple correctly connected?

Correctly connect the thermocouple

Is the thermocouple plug defective?

Contact the Ivoclar Vivadent After Sales Service

Cracks in the insulation of the sintering chamber

Are the cracks very small and insignificant (hairline
cracks)?

Small cracks in the insulation do not negatively
influence the furnace.

Are the cracks large or have parts of the sintering
chamber broken off?

Contact the Ivoclar Vivadent After Sales Service

Cracks in the insulation

Are the cracks very small and insignificant (hairline
cracks)?

Small cracks in the insulation do not negatively
influence the furnace.

Are the cracks large or have parts broken off?

Contact the Ivoclar Vivadent After Sales Service

Damage of a heating element

Is a heating element bent or fractured?

Switch off the furnace and contact the Ivoclar
Vivadent After Sales Service

Damage of the thermocouple

Is the thermocouple damaged or broken off?

Contact the Ivoclar Vivadent After Sales Service

8.3 Repair

Repairs may only be carried out by a certified Ivoclar Vivadent After Sales Service Centre.

Please refer to the addresses in Chapter 10.

If repairs during the warranty period are not carried out by a certified Ivoclar Vivadent After Sales Service
Center, the warranty will expire immediately. Please also refer to the corresponding warranty regulations.

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Summary of Contents for Programat S1

Page 1: ...Operating Instructions Programat S1 Valid as of Software Version 3 0 ...

Page 2: ...2 ...

Page 3: ...Program structure 5 5 Settable parameters and possible value ranges 5 6 Settings test program and information 5 7 Explanation of the display symbols 5 8 Explanation of the acoustic signals 5 9 OSD 6 Practical Use 23 6 1 Switching on the furnace 6 2 Loading the Programat S1 6 3 Sintering procedure with a standard program 6 4 Sintering procedure with an individual program 6 5 Additional possibilitie...

Page 4: ...lug 24 Leave spring 25 Air vents base 26 Cooling tray 27 Cooling tray fastening screw 28 Silicone washer 29 Hood 30 Attachment screw for hood 31 Air vents furnace head 32 Air vents rear panel 33 Furnace head mounting mark 34 Furnace base mounting mark 35 Furnace head mounting 36 Heating element 37 Sinter tray rest 38 Thermocouple cable 39 Power electronics cable 40 Connecting rod axis 41 Plug in c...

Page 5: ...5 44 16 26 4 8 27 15 25 1 3 6 5 2 7 37 ...

Page 6: ...6 39 17 22 18 23 21 20 9 38 46 47 19 24 35 9 10 11 10 11 14 31 29 30 42 45 13 12 32 42 ...

Page 7: ... right key 80 Cursor left key 81 Information key 82 Program 1 key 83 Program 2 key 84 Program 3 key 85 Program 4 key 86 Next program key 87 Open furnace head 88 Close furnace head 2 36 1 33 40 41 34 78 81 79 80 77 82 83 84 85 86 72 71 74 73 75 76 88 87 100 Sinter tray 102 Cleaning brush 101 Sinter tray fork 101 100 102 ...

Page 8: ...the finding of important points and have the following meanings Risks and dangers Important information Contraindication Burn hazard Risk of crushing 1 3 Notes regarding these Operating Instructions Furnace concerned Programat S1 Target group Dental technologists These Operating Instructions facilitate the correct safe and economic use of the Programat S1 furnace Should you lose the Operating Inst...

Page 9: ...properly maintained Do not use colouring liquids containing chlorine or hydro chloric acid in Programat S1 furnaces Due to the aggressive components of the liquids the furnace surface or individual parts may be chemically corroded or damaged If colouring liquids containing chlorine or hydrochloric acid are used irritating gases may develop during the heating phase These gases pose a risk to users ...

Page 10: ...ontraindication Do not insert any foreign objects into the air vents There is a risk of electrical shock 2 1 11 Burn hazard Never place objects in the sintering chamber by hand since there is a burn hazard Always use the sinter tray fork accessories supplied for this purpose Never touch the hot surface of the furnace head as there is a burn hazard Please also refer to the warnings on the furnace 2...

Page 11: ...tc have to be carried out Ensure that only fuses of the indicated type and rated current are used If it is assumed that safe operation is no longer possible the power must be disconnected to avoid accidental operation Safe operation is no longer possible if the furnace is visibly damaged the furnace does not work the furnace has been stored under unfavourable conditions over an extended period of ...

Page 12: ...urnace Safety equipment Protective effect Protective conductor Protection from electrical shock Electrical fuses Protection from electrical shock Furnace housing and covering ends Protection from electrical shock burning and crushing 3 3 Functional description The sintering chamber may be heated up to max 1530 C 2786 F by means of a heating element The sintering process is controlled with the corr...

Page 13: ...kaging parts by means of the transportation flaps The packaging may be disposed of with the regular household refuse 4 2 Selecting the location Place the furnace on a flat table using the rubber feet Make sure that the furnace is not placed in the immediate vicinity of heaters or other sources of heat Make sure that air may properly circulate between the wall and the furnace and that there is enou...

Page 14: ...strongly against the rear of the furnace For safety reasons the spacer must always be mounted Secure the cooling tray 26 with the two screws 27 including the silicone washer 28 Place the cooling tray 26 on the frame plate 5 Make sure that the cooling tray 26 is correctly positioned on the frame plate 5 and that the danger symbols are visible from above 27 28 26 5 ...

Page 15: ...ndpaper on the furnace head and carefully position it on the furnace head mounting 35 Ensure that the furnace head mounting mark 33 is aligned with the furnace base mounting mark 34 Make sure that the sinter chamber and the insulation 5 are not damaged by mounting the furnace head 33 34 40 41 Step 4 Attaching the grounding band Attach the grounding band 46 to the corresponding connection of the fu...

Page 16: ...ounted Step 7 Establishing additional connections Power connection Please make sure that the voltage indicated on the rating plate complies with the local power supply Connect the power cord 12 with the power sock et 13 of the furnace 20 29 30 12 13 Step 5 Connections Connect the cables of the furnace head with the furnace base Proceed as follows Insert the thermocouple plug 17 make sure that the ...

Page 17: ...Connect the power cord 12 with the wall socket 2 Put the On Off switch 9 at the rear of the furnace on position I The furnace will now automatically conduct a self test The performance of all furnace components is automatically checked The display shows the following indications during the self test a Progress bar b Firing hours c Software version d Current supply voltage If any component is defec...

Page 18: ...y 73 This key starts the selected program Start LED 74 Lights up once a program has started It flashes when the program is paused Stop key 75 Pressing 1 x pause program Pressing 2 x program is aborted The STOP key also stops the furnace head movement and the acoustic signal Open furnace head key 87 Furnace head is opened not during a program in progress or if the temperature in the sintering chamb...

Page 19: ...tically and the respective error number is indicated Graphic overview of the program parameters min max min max Unit 5 90 2 162 700 1200 1292 2192 00 00 05 00 00 00 05 00 1 50 2 90 0 700 1530 0 1292 2786 00 00 05 00 00 00 05 00 1 50 2 90 0 700 1530 0 1292 2786 00 00 05 00 00 00 05 00 1 50 2 90 100 1100 121 2012 00 00 05 00 00 00 05 00 1 50 2 90 0 100 1100 0 212 2012 00 00 05 00 00 00 05 00 Symbol ...

Page 20: ... Description Date The date can be set using the keys General write protection Enables the activation or deactivation of the general write protec tion by means of the keys after enter ing the user code The write protection covers all programs Heater test program Enables a check of the heating system Keypad test Enables a check of the membrane sealed keypad Cleaning program With this program the hea...

Page 21: ...ea where the next most likely action is suggested Close furnace head Shown in the recommen dation area where the next most likely action is suggested Press START Shown in the recommen dation area where the next most likely action is suggested Press STOP Shown in the recommen dation area where a possible action is suggested Press ENTER Shown in the recommen dation area where a possible action is su...

Page 22: ... tune end less The beeper may be stopped with the STOP key while the error message remains visible in the display If the error message is acknowledged with ESC the beeper also stops At the end of a program In order to inform the user that the sintering process has been completed an acoustic signal is played 5 9 OSD The OSD Optical Status Display integrated in the furnace head shows the most import...

Page 23: ...separated for the sintering process In order to achieve optimum sintering results the objects should be placed on their occlusal or labial surface not on the cervical margin Furthermore no objects should be placed on the groove in the sinter tray if possible After that the sinter tray is placed in the center of the sinter chamber by means of the sinter tray fork 101 Please read the following proce...

Page 24: ...ual program write protection is activated by default to prevent accidental changes of the parameters The individual program write protection symbol can be changed for each program via Settings Programming using the keys 6 5 4 Renaming Via Settings Renaming the keyboard can be selected provided the currently selected program is not write protected The desired letters can be selected using the curso...

Page 25: ...is more difficult to discern 7 1 2 Cleaning of the sintering chamber Use the enclosed cleaning brush 102 for cleaning Do not use compressed air for cleaning under any circumstances After cleaning conduct a cycle with the Program 1 IPS e max ZirCAD crowns with the firing chamber empty In case of severe contamination it is rec ommended to conduct the cleaning program see section 7 1 3 7 1 3 Cleaning...

Page 26: ...ts have to be cleaned from time to time Item Frequency Cleaning Material Furnace housing 7 and furnace head if required soft dry cloth Membrane sealed keypad 8 weekly soft dry cloth Cooling tray 26 daily cleaning brush Isolation 1 daily cleaning brush Never use compressed air What Measure When Check all plug in connections for correct fit Var external connections weekly Check if the furnace head o...

Page 27: ...or keys 79 80 The following display appears The calibration program is selected with the ENTER key The following display appears 2 Position the sinter ring a in the center of the sinter tray b 3 Press the START key The furnace head is automatically closed and the calibration program started 4 After the end of the program carefully remove the sintered sinter ring and allow it to cool to room temper...

Page 28: ...613 Current temperature after Start Tx 80 C 176 F Caution Excess Temperature The program was aborted 1626 Current Temperature 700 C 1292 F upon Start Sintering chamber is too hot for the start of a sintering program 1650 PwrUnit Error Power Unit Check the fuse and the electric plug in connections to the furnace head The unit is not ready for operation Please contact the Ivoclar Vivadent After Sale...

Page 29: ...dent After Sales Service Cracks in the insulation of the sintering chamber Are the cracks very small and insignificant hairline cracks Small cracks in the insulation do not negatively influence the furnace Are the cracks large or have parts of the sintering chamber broken off Contact the Ivoclar Vivadent After Sales Service Cracks in the insulation Are the cracks very small and insignificant hairl...

Page 30: ...ation The sinter furnace complies with the following guidelines IEC 61010 1 2001 EN 61010 1 2001 UL 61010 1 2004 CAN CSA C22 2 No 61010 1 2004 IEC 61010 2 010 2003 EN 61010 2 010 2003 CAN CSA C22 2 No 61010 2 010 2004 Radio protections electromagnetic compatibility EMV tested 9 3 Acceptable operating conditions Acceptable ambient temperature range 5 C to 40 C 41 F to 104 F Acceptable humidity rang...

Page 31: ...act the Ivoclar Vivadent Service Center Important information The current program tables are also available at www ivoclarvivadent com downloadcenter The program tables can be downloaded from the Internet as PDF files Please note that the version of the program table should correspond to the software version which is used on your furnace ...

Page 32: ... 863 Piso 14 Col Napoles 03810 México D F México Tel 52 55 5062 1000 Fax 52 55 5062 1029 www ivoclarvivadent com mx Ivoclar Vivadent BV De Fruittuinen 32 2132 NZ Hoofddorp Netherlands Tel 31 23 529 3791 Fax 31 23 555 4504 www ivoclarvivadent com Ivoclar Vivadent Ltd 12 Omega St Rosedale PO Box 303011 North Harbour Auckland 0751 New Zealand Tel 64 9 914 9999 Fax 64 9 914 9990 www ivoclarvivadent co...

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