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SPLIT CASE PUMP MODULE

 

Page 7-9

 

 

 

 

15 July, 2019

 

IVEK Corp.

 

P07R002P

 

7.5.5.4 

Cylinder Locating Pin (Figure 7.5 Item 5) 

 

Disassembly

 

 

1.  Remove the Pump Module from the Motor/Base Module as described in section 7.5.5.1. 

 

2.  Remove  the  fitting  sets  (12)  from  split  case  pump  fabrication  (3)  by  placing  the  spanner  wrench  (provided  with 

equipment) on the fitting retainer and turning in a counterclockwise direction. 

3.  Remove  end  cap,  end  cap  seal  and  O-ring  (1,  9,  11)  from  split  case  pump  fabrication  (3)  by  placing  the  spanner 

wrench (provided with equipment) on end cap (1) and turning in a counterclockwise direction. 

4.  Loosen the four captive slotted screws (13) securing the two halves of split case pump fabrication (3) and remove 

the upper half of split case pump fabrication (3). Lanyard (2) will keep the two Pump Module halves together. 

5.  Remove slotted ring (4). 

 

6.  Remove piston fabrication (8) and cylinder (7) from split case pump fabrication (3). 

 

7.  Remove two socket head cap screws (10) securing key (6) to split case pump fabrication (3) and remove key (6). 

 

8.  Using a punch smaller than .125" (3.175mm), gently push cylinder locating pin (5) out of the lower half of split case 

pump fabrication (3). 

 

Assembly

 

 

1.  Position key (6) on split case pump fabrication (3) and secure with two socket head cap screws (10). 

 

2.  Place cylinder locating pin (5) in position and gently press in until it contacts key (6). 

 

3.  Install  the  cylinder  and  piston  fabrication,  (7,  8)  by  aligning  over  the  cylinder  locating  pin  (5)  in  lower  half  of  split 

case pump fabrication (3). 

4.  Install slotted ring (4) by sliding over piston fabrication (8). 

 

5.  Position the upper half of split case pump assembly (3) on the lower half and secure with the four slotted screws (13). 

 

6.  Place end cap, end cap seal and O-ring (1, 9, 11) over end of cylinder (7). Finger tighten only. 

 

7.  Position the two fitting sets (12) on split case pump fabrication (3). Finger tighten only. 

 

8.  Tighten end cap (1) on split case pump fabrication (3) using spanner wrench provided. 

 

9.  Tighten  fitting  sets  (12)  to  a  maximum  of  1.4  N-M  (12  in.  lbs.)  the  two  fitting  sets  (12)  using  spanner  wrench 

provided. Refer to Figure 7.6. 

 

10.  Install the Pump Module on the swing plate as described in section 7.3. 

 

7.5.5.5 

Cylinder And Piston Fabrication (Figure 7.5 Items 7,8) 

 

Disassembly

 

 

1.  Remove the Pump Module from the Motor/Base Module as described in section 7.5.5.1. 

 

2.  Remove  the  fitting  sets  (12)  from  split  case  pump  fabrication  (3)  by  placing  the  spanner  wrench  (provided  with 

equipment) on the fitting retainers and turning in a counterclockwise direction. 

 

Customer  supplied 

torque  wrench  with 
1/4" socket adapter

 

 

 

 

 

 

 

 

 

 
 

Figure 7.6 Torque Setup for Fittings (12)

 

 
 

Summary of Contents for SPLIT CASE PUMP MODULE 092122 Series

Page 1: ...inder Bore Clearances or Modifications 7 4 7 4 2 Rinse Gland 7 5 7 4 3 Cartridge Heater Ports Cartridge Heaters 7 5 7 4 4 Fittings 7 5 7 5 Maintenance 7 5 7 5 1 Preventative Maintenance 7 5 7 5 2 Stor...

Page 2: ...s of the pump head relative to the axis of the motor drive shaft This displacement range is infinitely adjustable within the pump specifications refer to Table 7 1 The displacement adjustment is easil...

Page 3: ...The combination of the ceramic material s mechanical and thermal stability allows it to be machined and operated with a close running clearance This means that no compliant dynamic seals are needed e...

Page 4: ...plate NOTE Figure 7 3 shows the inlet orientation of the Pump Module on both the Single Ended and Double Ended Motor Base Modules 7 4 OPTIONS IVEK Corporation offers a variety of options to best meet...

Page 5: ...are available with the Pump Module Chapter 9 lists the IVEK part numbers for the available fittings associated seals and sleeves when required Not all fittings shown are applicable to the Split Case...

Page 6: ...d store the component parts disassembled until the pump is again required The instructions for disassembling the Pump Module are found in Section 7 5 5 of this chapter NOTE If applicable the disassemb...

Page 7: ...Loosen the two 10 socket head cap screws securing the Pump Module to the swing plate 3 Lift the Pump Module and pull up and away from the swing plate until the piston fabrication is approximately 2 3...

Page 8: ...clockwise direction 3 Finish tightening using spanner wrench supplied 7 5 5 3 Key Figure 7 5 Item 6 Disassembly 1 Remove the Pump Module from the Motor Base Module as described in section 7 5 5 1 2 R...

Page 9: ...pump fabrication 3 and secure with two socket head cap screws 10 2 Place cylinder locating pin 5 in position and gently press in until it contacts key 6 3 Install the cylinder and piston fabrication...

Page 10: ...isassembly 1 Remove the Pump Module from the Motor Base Module as described in section 7 5 5 1 2 Remove the fitting sets 12 from split case pump fabrication 3 by placing the spanner wrench provided wi...

Page 11: ...and what liquids are being pumped It may also be necessary to return the Controller and Motor Base Modules along with the Pump Module should readjustment of the pump drive components be required to fr...

Page 12: ...ze Zirconia 005 D Size Alumina 006 D Size Zirconia 013 16mm Size Alumina 101 B Size Alumina W Gland 102 B Size Zirconia W Gland 103 C Size Alumina W Gland 104 C Size Zirconia W Gland 105 D Size Alumin...

Page 13: ...ne of the above solves the problem contact IVEK technical support for assistance Fluid is leaking from front of Leaky seals Inspect for scratches or grit clean or replace if pump necessary End cap wil...

Page 14: ...SPLIT CASE PUMP MODULE Page 7 14 15 July 2019 IVEK Corp P07R002P Figure 7 7 Split Case Pump Module Sheet 1 of 3 1 2 9 14 11 13 3 4 7 12 12 3 5 6 10...

Page 15: ...brication W O Heater Ports 1 2 6 092074 02 Key Locating Split Case Pump 316 SST 1 3 3 092065 2 Split Pump Case Fabrication W Heater Ports 1 3 6 092074 01 Key Locating Split Case Pump 420 SST 1 4 3 092...

Page 16: ...re 7 7 Split Case Pump Module Sheet 2 of 2 Model Dwg Index Part Tab Description Qty 103 7 022218 103 C Size Alum W Gland 1 104 7 022218 104 C Size Zirc W Gland 1 105 7 022218 105 D Size Alum W Gland 1...

Page 17: ...K 10 27 08 Per DCR N corrected Nm conversion for Castellated Sleeve torque J 2 10 04 Updated Per DCR N 9909 I 8 28 03 Updated Per DCR N 9662 H 1 8 03 Updated Per DCR N 9292 Changed gland Ceramics Par...

Page 18: ...T DOCUMENT CARRIER SHEET Document Number P07R002P Description Split Case Pump Module Date Submitted July 15 2019 Reviewed By Date Delivered Date Returned Signature Engr Mgr IS Mgr Sales Mgr Operations...

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