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SPLIT CASE PUMP MODULE

 

Page 7-7

 

 

 

 

15 July, 2019

 

IVEK Corp.

 

P07R002P

 

7.5.5

 

Assembly/Disassembly Procedures (Refer to Figure 7.5)

 

 

The Pump Module contains the following replaceable parts.

 

 

• 

End Cap, End Cap Seal and O-Ring (1, 9, 11) 

 

• 

Key (6) 

 

• 

Cylinder Locating Pin (5) 

 

• 

Cylinder and Piston Fabrication (7,8) 

 

• 

Slotted Ring (4) 

 

• 

Castellated Sleeve (12) 

 

CAUTION

 

 

Make sure the power is off and all hazardous liquids have been flushed from the system prior to performing any 
disassembly or assembly procedures.

 

 

7.5.5.1 

Pump Module Removal (Figure 7.4) 

 

Removing the Pump Module from the Motor/Base Module involves the following. Refer to Section 7.3 for the installation procedure.

 

 

1.  Rotate the spindle on the Motor/Base Module so the spherical bearing is at the 3 O'clock position. 

 

2.  Loosen the two #10 socket head cap screws securing the Pump Module to the swing plate. 

 

3.  Lift the Pump Module and pull up and away from the swing  plate until the piston fabrication is approximately 2/3 of 

the way out of the cylinder. 

4.  Move the Pump Module laterally until the pin in the piston fabrication slides out of the spherical bearing. 

 

7.5.5.2   End Cap, End Cap Seal and O-Ring (Figure 7.5 Items 1, 9, 11)

 

 

Disassembly

 

 

1.  Remove end cap, end cap seal, and O-ring (1,  9, 11) from split case pump fabrication (3) by placing the spanner 

wrench (IVEK part# 142017, provided with equipment) on end cap (1) and turning in a counterclockwise direction. 

2.  Remove end cap, end cap seal, and O-ring (1, 9, 11). 

 

NOTE

 

 

If installing the same end cap seal and/or O-ring, make sure it is clean and free of scratches before installing.

 

 

 
 

Spherical

 

Cap

 

Swing

 

Drive

 

Piston  Mounting

 

Pump

 

Bearing

 

Screws

 

Plate

 

Pin

 

Key

 

Module

 

 

 

 

 

 

 

 

 

 
 

Steps 1 and 2

 

Step 3 and 4

 

 

Figure 7.4 Split Case Pump Module Removal

 

 
 

Summary of Contents for SPLIT CASE PUMP MODULE 092122 Series

Page 1: ...inder Bore Clearances or Modifications 7 4 7 4 2 Rinse Gland 7 5 7 4 3 Cartridge Heater Ports Cartridge Heaters 7 5 7 4 4 Fittings 7 5 7 5 Maintenance 7 5 7 5 1 Preventative Maintenance 7 5 7 5 2 Stor...

Page 2: ...s of the pump head relative to the axis of the motor drive shaft This displacement range is infinitely adjustable within the pump specifications refer to Table 7 1 The displacement adjustment is easil...

Page 3: ...The combination of the ceramic material s mechanical and thermal stability allows it to be machined and operated with a close running clearance This means that no compliant dynamic seals are needed e...

Page 4: ...plate NOTE Figure 7 3 shows the inlet orientation of the Pump Module on both the Single Ended and Double Ended Motor Base Modules 7 4 OPTIONS IVEK Corporation offers a variety of options to best meet...

Page 5: ...are available with the Pump Module Chapter 9 lists the IVEK part numbers for the available fittings associated seals and sleeves when required Not all fittings shown are applicable to the Split Case...

Page 6: ...d store the component parts disassembled until the pump is again required The instructions for disassembling the Pump Module are found in Section 7 5 5 of this chapter NOTE If applicable the disassemb...

Page 7: ...Loosen the two 10 socket head cap screws securing the Pump Module to the swing plate 3 Lift the Pump Module and pull up and away from the swing plate until the piston fabrication is approximately 2 3...

Page 8: ...clockwise direction 3 Finish tightening using spanner wrench supplied 7 5 5 3 Key Figure 7 5 Item 6 Disassembly 1 Remove the Pump Module from the Motor Base Module as described in section 7 5 5 1 2 R...

Page 9: ...pump fabrication 3 and secure with two socket head cap screws 10 2 Place cylinder locating pin 5 in position and gently press in until it contacts key 6 3 Install the cylinder and piston fabrication...

Page 10: ...isassembly 1 Remove the Pump Module from the Motor Base Module as described in section 7 5 5 1 2 Remove the fitting sets 12 from split case pump fabrication 3 by placing the spanner wrench provided wi...

Page 11: ...and what liquids are being pumped It may also be necessary to return the Controller and Motor Base Modules along with the Pump Module should readjustment of the pump drive components be required to fr...

Page 12: ...ze Zirconia 005 D Size Alumina 006 D Size Zirconia 013 16mm Size Alumina 101 B Size Alumina W Gland 102 B Size Zirconia W Gland 103 C Size Alumina W Gland 104 C Size Zirconia W Gland 105 D Size Alumin...

Page 13: ...ne of the above solves the problem contact IVEK technical support for assistance Fluid is leaking from front of Leaky seals Inspect for scratches or grit clean or replace if pump necessary End cap wil...

Page 14: ...SPLIT CASE PUMP MODULE Page 7 14 15 July 2019 IVEK Corp P07R002P Figure 7 7 Split Case Pump Module Sheet 1 of 3 1 2 9 14 11 13 3 4 7 12 12 3 5 6 10...

Page 15: ...brication W O Heater Ports 1 2 6 092074 02 Key Locating Split Case Pump 316 SST 1 3 3 092065 2 Split Pump Case Fabrication W Heater Ports 1 3 6 092074 01 Key Locating Split Case Pump 420 SST 1 4 3 092...

Page 16: ...re 7 7 Split Case Pump Module Sheet 2 of 2 Model Dwg Index Part Tab Description Qty 103 7 022218 103 C Size Alum W Gland 1 104 7 022218 104 C Size Zirc W Gland 1 105 7 022218 105 D Size Alum W Gland 1...

Page 17: ...K 10 27 08 Per DCR N corrected Nm conversion for Castellated Sleeve torque J 2 10 04 Updated Per DCR N 9909 I 8 28 03 Updated Per DCR N 9662 H 1 8 03 Updated Per DCR N 9292 Changed gland Ceramics Par...

Page 18: ...T DOCUMENT CARRIER SHEET Document Number P07R002P Description Split Case Pump Module Date Submitted July 15 2019 Reviewed By Date Delivered Date Returned Signature Engr Mgr IS Mgr Sales Mgr Operations...

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