IVAR SAP-100E Instruction Manual Download Page 5

 

 

300459-10-2016 

5/16

EN

 

 

The installation and commissioning of the 

SAP

 unit must be exclusively performed by qualified personnel in accordance with the national guidelines and/or 

the relative local requirements. If the operator is required to perform any interventions which could pose a risk of direct contact with the boiler fluid, he/she is 
advised to use adequate personal protection equipment (PPE). It is important that the provided instructions be followed in order to avoid damage to the 
system and/or personal injury. 

 
 

Conditions of use 

Max primary fluid working temperature: 110 °C 
Max working static pressure: 10 bar 
Primary fluid: water or water/glycol mixtures 
Secondary fluid: drinking water 

 

Materials 

Brass parts: CW617N 
VFS: 2-40 l/min stainless steel; 5-100 l/min PPA compatible with drinking water 
Frame: aluminium AW 5754 
Insulation: expanded polypropylene 
Heat exchanger: pure-copper brazed stainless steel plates  
Pipes: half-hard copper 
O-rings and sealing parts: peroxide EPDM  

Description and features 

Operation and layout 

SAP

 module is a heating unit for the instantaneous preparation of domestic hot water. 

SAP

's primary circuit is connected to a buffer tank, that can be heated up by different 

energy sources (solar circuit, heat pump, stove, boiler, etc.). When a DHW demand occurs, the combined flow and temperature sensor, located at the DHW outlet on 

SAP

's 

secondary side, sends the controller the instantaneous values detected: if flow temperature is lower than the prescribed set-point, the controller turns on the primary pump 
and modulates primary flow rate in order to keep the DHW temperature stable at the desired value. Some 

SAP

 models feature a mixing valve (SAP-…M…) to limit inlet 

primary flow temperature to the heat exchanger, by means of a thermostatic command 20-60 °C. In models equipped with recirculation circuit (SAP-…R…), recirculation 
pump is operated directly by the same on-board controller, based on request or on time periods. 
Schematic layout for 

SAP

 modules is reported in the following figure. 

 

 

 

Domestic cold water inlet 

S1 

Domestic cold water inlet temperature sensor 

Recirculation inlet (“R” in product code) 

S2 

Recirculation temperature sensor (“R” in product code) 

Domestic hot water outlet 

S4 

Hot boiler water temperature sensor 

Hot boiler water flow 

S5 

Domestic hot water outlet temperature sensor (VFS) 

Cold boiler water return 

S6 

Domestic hot water flow rate sensor (VFS) 

C1 Fill/drain 

tap 

C5 

Combined 

flow/temperature sensor (VFS) 

C2 

Shut-off valve 

C6 

Temperature sensor 

C3 

Check valve 

C7 

Circulator pump 

P1V 

Primary pump power supply 

C4 

Mixing valve (“M” in product code) 

P1PWM 

Primary pump signal ("E" in product code) 

C8 

Electronic controller 

P2 

Recirculation pump relay (“R” in product code) 

 

 

 

Summary of Contents for SAP-100E

Page 1: ...300459 10 2016 SAP Manuale di istruzioni Instruction manual Bedienungsanleitung ...

Page 2: ...ia il sensore di flusso e temperatura posto sull uscita dell acqua calda sanitaria comunica alla centralina i valori registrati istantaneamente e se la temperatura è più bassa del valore di set point impostato essa fa partire la pompa primaria La centralina inoltre modula la pompa primaria così da mantenere stabile la temperatura di uscita Alcuni modelli di SAP sono dotati di valvola miscelatrice ...

Page 3: ...un totale di 2 m di tubazione DN 25 per collegare il primario di SAP all accumulatore Qualsiasi incremento di lunghezza o diminuzione di diametro della tubazione di collegamento primaria riduce le potenzialità massime di SAP rispetto ai dati forniti nel seguito Montaggio pensile Tutti i modelli di SAP possono essere facilmente installati a muro grazie alle quattro asole presenti sul telaio v detta...

Page 4: ...e In questo caso il lato secondario dello scambiatore può essere lavato collegando un circuito esterno agli appositi rubinetti di carico A e scarico B mostrati in Fig 6 e facendo circolare un liquido pulente all interno dello scambiatore La scelta del fluido pulente dipende dal tipo di sporcamento e per una pulizia ottimale dovrebbe essere immesso a una portata almeno 1 5 volte superiore alla port...

Page 5: ...r etc When a DHW demand occurs the combined flow and temperature sensor located at the DHW outlet on SAP s secondary side sends the controller the instantaneous values detected if flow temperature is lower than the prescribed set point the controller turns on the primary pump and modulates primary flow rate in order to keep the DHW temperature stable at the desired value Some SAP models feature a ...

Page 6: ...ffer tank Performance data in the present instruction sheet have been obtained considering overall 2 m piping size DN 25 to connect SAP s primary side to the buffer tank Any increase in piping length or decrease in piping diameter reduces maximum SAP performances with respect to declared values Wall mounting SAP units can be easily wall mounted thanks to the dedicated holes on the metal frame see ...

Page 7: ...ormation In this case the secondary side of the heat exchanger can be washed by fitting a circuit to the proper filling A and draining B taps see Fig 6 and circulating a washing liquid through the heat exchanger The choice of the cleaning liquid depends on the fouling type For a proper cleaning the fluid flow rate should be at least 1 5 times the ordinary working flow rate After being cleaned the ...

Page 8: ...zt wird Bei der sekundärseitigen Bedarfsanforderung nach Warmwasser übermittelt der Durchfluss und Temperatursensor am Warmwasserausgang der Steuerung die Ist Werte in Echtzeit welche bei Unterschreiten der eingestellten Solltemperatur die Primärpumpe startet Die Steuerung moduliert außerdem die Primärpumpe um eine stabile Ausgangstemperatur zu gewährleisten Einige SAP Modelle sind mit einem Misch...

Page 9: ...erbindungsleitung DN25 zwischen Primärseite des SAP Moduls und Pufferbehälter ermittelt Jede Vergrößerung der Länge oder Verkleinerung des Durchmessers der Primärleitung verursacht eine Leistungsminderung des SAP Moduls gegenüber den nachfolgenden Daten Wandmontage Alle SAP Modelle können Dank der vier Aussparungen im Rahmen problemlos an der Wand montiert werden siehe Details A und B in Fig 1 In ...

Page 10: ...luss eines externen Kreislaufs an die entsprechend Füll A und Entleerungshähne B gemäß Fig 6 mit einer Reinigungsflüssigkeit gespült werden Die verwendete Reinigungsflüssigkeit hängt von der Art der Verschmutzung ab für eine optimale Reinigung sollte die Durchflussmenge mindestens 1 5 mal höher als der normale Betriebsdurchfluss sein Nach der Reinigung muss der Wärmetauscher immer gründlich mit sa...

Page 11: ...300459 10 2016 11 16 Fig 1 a b Fig 2 ...

Page 12: ... SAP 45 R E SAP 60 R E SAP 80 R E SAP 100 R E SAP 30M R E SAP 40M R E SAP 50M R E SAP 70M R E SAP 90M R E Fig 3 SAP 30 R E SAP 30M R E SAP 45 R E SAP 40M R E SAP 60 R E SAP 80 R E SAP 100 R E SAP 50M R E SAP 80M R E SAP 90M R E Fig 4 ...

Page 13: ...300459 10 2016 13 16 Yonos Para 25 7 PWM Stratos Para 25 1 8 Stratos Para 25 1 12 ZRS 12 2 ZRS 12 6 Fig 5 Fig 6 ...

Page 14: ...18 2 61 9 16 8 68 9 15 7 75 6 14 9 82 2 14 3 60 34 6 27 8 43 3 23 4 50 4 20 8 56 7 19 1 62 6 17 7 40 42 0 22 4 55 4 20 2 66 9 19 0 77 7 18 2 88 0 17 7 98 0 17 3 107 9 17 0 117 7 16 7 127 4 16 5 45 39 8 24 3 51 6 21 7 61 7 20 2 70 9 19 2 79 8 18 5 88 3 18 0 96 7 17 6 105 0 17 3 50 38 1 26 3 48 9 23 2 57 9 21 4 66 1 20 2 73 9 19 4 81 4 18 8 88 7 18 2 60 36 0 30 2 45 2 26 3 52 7 24 0 59 5 22 4 65 9 2...

Page 15: ...58 5 15 1 50 32 8 23 1 41 5 19 6 48 7 17 6 60 31 3 27 0 40 37 8 22 0 49 6 19 8 59 8 18 7 69 2 17 9 78 3 17 4 45 35 8 23 8 46 3 21 2 55 1 19 8 63 3 18 8 50 34 4 25 7 43 9 22 6 51 8 20 9 60 32 5 29 5 G2 l min T1out C G2 l min T1out C G2 l min T1out C G2 l min T1out C G2 l min T1out C 40 45 8 18 7 60 0 15 5 71 9 13 6 82 8 12 3 93 2 11 4 45 44 3 20 9 57 4 17 3 68 2 15 1 78 1 13 6 50 43 1 23 1 55 3 19 ...

Page 16: ...300459 10 2016 16 16 Notes ...

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