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SECTION 4. Installation

CAUTION

The installation of the Power unit, high voltage cable and static bars must

be carried out by a trained electrician.

Ionizing needle electrodes are very sharp and can cause considerable

physical injury. Please handle Static Bars with care.

Complete all wirings before switching on the power.

4.1 Location

Best locations are usually just ahead of place where static charge gives trouble.

The material to be neutralized should not be in contact with another surface as it

passes the static bar, since static charges cannot be easily neutralized if the object is
not free.

Static bars should be pointing directly towards the object to be neutralized.

Static bar should be placed more than 15 mm and less than 50 mm from the object.

High efficiency bars can be located further than this. All bars can be efficient at close
distance. In case, the charged object is moving at high speed, make the distance close,
if possible.

Between Static Bars and charged material to be neutralized, there should be no other

object.

The bar cannot be cut or bent.

CAUTION

A neutralized object is not static-proof. It can get charged again by friction.

For a thick object (

0.1 mm), neutralization is necessary on both the

surfaces. Two Static Bars will be required, one for each surface.

In case the speed of the object is high, it is better to have more than one

bar. The distance between two nearest faces of two bars, placed side by
side should be about 25 mm.

Fig.2 Static bar location

-page 8-

4.2 Mounting

Static bars may be provided with mounting brackets that can be bent and twisted to

support them from the frame of the machine or convenient stationary shafts that span
the machine. Studs may also be provided for direct mounting. See the specification
table on page 6 for details.

The case of the Static Bars must be grounded. Grounding resistance should be checked

with a tester. It should be

100

. Improper grounding affects neutralization

Ω

performance and could lead to electrical shock hazard.

Do not cover the ionizing points.

A Static Bar should not touch the object to be neutralized.

CAUTION

Do not twist or bend the bar. Do not put any pressure on it.

For installing air bar, please read page 20 and 21.

Fig.3 Static bar installation

4.3 High Voltage Cable Installation

CAUTION

The high voltage wiring should be done by a trained technician.

The high voltage cable is specially constructed for this product. Do not

replace it with any other wire. Life expectancy of high voltage cable is
about 10,000 hours.

Do not turn the Power unit ON until all connections and wiring are

completed.

-page 9-

Summary of Contents for Simco-Ion MEB/SS-50

Page 1: ... power supply used The Power unit in turn shall be connected to proper utility line The utility line conditions are indicated on the nameplate of the Power unit The Static Neutralizing Bars and Power units should be mounted in position and all high voltage connections completed with high voltage cables properly secured before the system is connected to the utility lines Flexing the high voltage ca...

Page 2: ... CE RS X1 2 flat plate 2 pcs A kind of bracket different from the above mentioned by prior meeting might be attached 3 Plastic ties and Plastic blocks 1 set 4 Daily Inspection Label 1 pc 5 Instructions Manual Warranty 1 pc Please check if any part is missing or does not have satisfactory finish Contact us or our agents immediately in the event of such occurrence page 2 CONTENTS Notes to Users page...

Page 3: ...owever SS 50 hot or non shockless type bar can have an Ion balance circuit by using Power Unit 4 For the details on the number of eliminators that can be connected with a Power unit please contact our sales division Simco Ion Static Bars use AC high voltage Power units Shockless static eliminators use capacitive coupling to limit the amount of electrical energy that can be drawn from an electrode ...

Page 4: ...ct our sales division Weight of bars shown in the table above is only approximate High voltage cable is normally not shielded Standard high voltage cable is covered by semi transparent polyethylene tube and grey colored spiral Silicone cable is not approved by either Japanese Ministry of Labor or UL USA For any further information on any of the products please contact our sales division SECTION 3 ...

Page 5: ... necessary on both the surfaces Two Static Bars will be required one for each surface In case the speed of the object is high it is better to have more than one bar The distance between two nearest faces of two bars placed side by side should be about 25 mm Fig 2 Static bar location page 8 4 2 Mounting Static bars may be provided with mounting brackets that can be bent and twisted to support them ...

Page 6: ... points Attach the high voltage cable to the machine frame etc by using cable holding plastic blocks and plastic wire tie Shielded cables do not need any plastic block 3 The power unit cable and the static bar should be located in an easily accessible place such that the any replacement in future can be easily carried out CAUTION High voltage cable is special pulling sharp bending could damage it ...

Page 7: ...le connection at the power unit Proper connector attached to the high voltage cable terminal is used to connect the high voltage cable to the Power unit For details please refer to the instruction manual for your Power unit If necessary please contact us for a copy of the instruction manual for the Power unit SECTION 5 Operation An ON OFF switch on the Power unit is used to turn a static bar on an...

Page 8: ...r if there is any other sign of abnormality In this case the bar might have to be replaced Spark test WARNING When conducting the following test be certain that no flammable solvents or gas is in the ambient air Also switch off any computer or sequencer to protect against electrical transients and noise Steps 1 Use a small screw driver 2 Switch on the Power unit Holding the insulated part of the s...

Page 9: ...ON Each needle electrode in shockless bars is insulated During insulation resistance measurements each needle should be tested separately In hot bar all needle electrodes are directly connected to high voltage Disconnect the cable at the Power unit end while carrying out the resistance measurements In insulation resistance measurements above high voltage cable end refers to the spring belonging to...

Page 10: ...35 F R35 R Ionizing air gun Hand gun for neutralization and HBA ES TOP GUN 3 blowing of dust COBRA GUN Ionizing blower Wide area application for rugged XC PC FPD industrial use AS31 AS21 CENTURION SERIES Besides there is a variety of other available products such as conductive mat conductive floor foot checker etc Please ask us or our agents in your area for details page 18 Model A3030 A3031 high ...

Page 11: ... IN on the valve Air tube outside diameter is 8 mm If air bar is short 100 mm change the tube dia from 8 mm to 6 mm using a reducer Recommended air pressure is 0 01 0 7 MPa Normally 0 3 MPa is used If air bar is 1 m long use two valves one on each side of the air bar Fig 13 Long static bar with valves on both ends 2 Air flow rate Fig 14 Variation of air flow rate with pressure for different air ba...

Page 12: ... installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than appropriate Simco Ion Power unit or generator or when Simco Ion Power unit or generator has been used to energize ...

Page 13: ......

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