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ITW Simco Ion IQ Power Fantom HL, Installation And Operating Instructions Manual

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ITW Simco Ion IQ Power Fantom HL Installation And Operating Instructions Manual Download Page 15

13

IQ Power Fantom HL

5201305 Rev A

Reposition jumper to enable remote control either “normally on” or “normally off ”, 

as desired (see Figure 8). Then replace cover and secure with six screws. 
When operating a Power Supply using the remote control circuit, power may be 

applied through the “Alarm Output” connector or the “Power In” connector on end 

panel. If the “Power In” connector on end panel is used, the “Power” switch must 

be set to ON (1) position. 
Remote control is established by applying 24 VDC to the “Alarm Output” 

connector pins as specified in Figure 8. User-applied 24 VDC drives a low current 

optoisolator on the main circuit board, turning Power Supply on or off, depending 

on configuration of jumper J3.

Figure 7.  Remote Control Optocoupler Schematic

Figure 8.  Jumper Position at J3 for Remote Control Operation

Summary of Contents for Simco Ion IQ Power Fantom HL

Page 1: ...IQ Power Fantom HL 5201305 Rev A IQ Power Fantom HL Blower for Hazardous Locations INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...ng Requirements 6 Conduit Requirements 6 System Wiring 7 System Set Up without Control Station 18 System Set Up with Control Station 18 5 OPERATION 21 HL Power Supply Indicators 21 HL Power Supply Operators 21 System Operation with IQ Power Control Station 23 6 MAINTENANCE 24 Cleaning the Static Bar 24 Air Intake Filter 24 Ion Balance 25 7 TROUBLESHOOTING 26 Operational Check 26 8 PARTS AND ACCESS...

Page 3: ...ation and operation 1 Read instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted 4 Turn off input power to unit before connecting or disconnecting other equipment 5 Do not use standard Ethernet cables with IQ Power ...

Page 4: ...IQ Power HL static neutralizing bar and the IQ Power HL or HLC power supplies When coupled with the IQ Power Control Station detailed monitoring and communications are available In addition to the Control Station when used with the HL Sensor closed loop feedback is available for optimal ion output and ion balance control Cables for interconnection with a Control Station are available by calling Si...

Page 5: ...istance Positive Decay Negative Decay 1 ft 0 3m 0 5 sec 0 5 sec 2 ft 0 6m 1 0 sec 1 0 sec 3 ft 0 9m 1 5 sec 1 8 sec 4 ft 1 2m 2 0 sec 2 5 sec 5 ft 1 5m 3 0 sec 4 0 sec 6 ft 1 8m 4 0 sec 5 2 sec 8 ft 2 4m 6 5 sec 8 2 sec 10 ft 3 0m 9 0 sec 12 5 sec Enclosure Steel blue epoxy powder coated Connection NPT male thread for metal conduit Dimensions 18 25 L x 21 30 W x 7 50 H 437 x 541 x 191 mm Weight 27...

Page 6: ...d at the material to be neutralized CAUTION Spark Hazard Do not mount blower with motor shaft vertically Only mount the blower with the shaft in a horizontal orientation 2 The material to be neutralized should have a background of free air and not be in contact with another material Static charges are difficult to neutralize between two surfaces that are in intimate contact 3 Mount the blower at t...

Page 7: ...uced RPM drawing excessive current and overheating This may result in damage to the blower motor WARNING Electrical Shock Hazard Electrical installation and repairs must be performed by a skilled electrical engineer according to the applicable national and local regulations The equipment must be properly grounded Grounding is required to ensure safe and proper operation and to prevent electrical s...

Page 8: ...al 3 Ground the conduit to the machine frame or some other source of earth ground Conduit Requirements NOTE It is the customer s responsibility to provide approved conduit material and install the conduit in accordance with the National Electrical Code and any state province and local regulations 1 All conduit fittings must be approved for use in Class I Division 1 and 2 Group D hazardous location...

Page 9: ...ion of HV wires Practice stripping jacket on waste length of HV cable 3 Strip insulation of HV wires back 1 being careful not to nick conductor of HV wire 4 Straighten conductors and insert into HV connector until conductor protrudes out from the tip of connector 5 Solder conductor to tip of connector by applying solder to exposed conductor Ensure that the solder does not overflow and fill neck ar...

Page 10: ...er supply Secure high voltage connector with the 2 captive screws on the sides of connector Do not over tighten NOTE Conduit seals must be properly installed to prevent the propagation of vapors and flames through conduit runs see Figure 2 Outer black jacket of HV cables must be removed and white insulated wires separated before filling conduit seals with cement Use care not to nick or cut insulat...

Page 11: ...9 IQ Power Fantom HL 5201305 Rev A Figure 4a IQ Power Fantom HL and HL Power Supply Control Drawing ...

Page 12: ...10 IQ Power Fantom HL 5201305 Rev A Figure 4b IQ Power Fantom HL and HLC Power Supply Control Drawing ...

Page 13: ...0 VAC 50 60 Hz The AC adapter line voltage connector accepts a line cord with an IEC 320 connector supplied The line cord also provides electrical ground to the AC adapter Check electrical ground integrity in line voltage receptacle used for AC adapter This ground must not be defeated Figure 5 IQ Power Connections Fantom HL to HL Power Supply Connect Power Supply Alarm Output if used The IQ Power ...

Page 14: ...llel and 13 25 in parallel Remote On Off Control if used The Alarm Output connector also provides for remote on off control of the Power Supply Remote on off control is configured with a jumper on a pin header on the main Alarm Output circuit board The default configuration is with remote control disabled The remote control can be configured normally off or normally on by the jumper setting see Fi...

Page 15: ...tor or the Power In connector on end panel If the Power In connector on end panel is used the Power switch must be set to ON 1 position Remote control is established by applying 24 VDC to the Alarm Output connector pins as specified in Figure 8 User applied 24 VDC drives a low current optoisolator on the main circuit board turning Power Supply on or off depending on configuration of jumper J3 Figu...

Page 16: ... power should be appropriately fused for safety purposes Connection to the IQ Power Control Station Connection with a Control Station allows two way digital communication with the IQ Power HL HLC power supplies The Control Station is able to display a variety of operating parameters and settings The Control Station supplies 24 VDC power for the IQ Power HL HLC power supplies Cables must be IQ Powe...

Page 17: ...pplies The default Power Supply Number for a new unit is 1 Plug the first power supply into the Control Station and turn Control Station on Allow the Control Station to boot up and begin operation Plug the second power supply into the Control Station The Control Station will re address the second power supply to 2 Plug the third system into the Control Station The Control Station will re address t...

Page 18: ...16 IQ Power Fantom HL 5201305 Rev A Figure 10 IQ Power Connections Fantom HL to HL Power Supply and Control Station with Options ...

Page 19: ...17 IQ Power Fantom HL 5201305 Rev A Figure 11 IQ Power Connections Fantom HL to HLC Power Supply and Control Station with Options ...

Page 20: ...terface must be manually addressed to the same address of the HLC power supply in order to be paired Route modular cable clear of moving machine parts and protect it from abrasion Secure using nylon wire ties not supplied Do not over tighten wire tie If there is an excess of modular cable if possible cut modular cable to length and re terminate using an RJ 45 connector installed with the same pola...

Page 21: ...e imbalance at the target or material to be neutralized then transmits this information to the static neutralizing power supply The power supply makes incremental changes to the balance setting until target charges are minimized Manual Allows manual control of the ion balance Manual mode includes voltage regulation and current monitoring found in the standard mode plus manual control of the ion ba...

Page 22: ...and illuminate red indicator light on interface The factory default value is 20 kV however this value may be user adjusted Web Voltage Sensor 1 2 3 The voltage level reported by a given sensor Device Version The firmware revision in device Device Locator Utility Causes indicator lights on device power supply to flicker for a brief time to aid in verifying location of a given device Alarm Test Util...

Page 23: ...nnections Power will have to be turned off to clear the fault When the fault is cleared and power is restored the fault light will be extinguished Clean Bar Lights yellow to indicate need to clean static bar Clean Bar indicator may light with low ion output dirt build up on ion emitters or high output current conductive contamination on face of bar Output The green indicators are Low Medium and Hi...

Page 24: ...erating mode the Calibration Locked indicator should not be lit Press the face label on power supply firmly on the word Calibrate This will initiate the calibration sequence and set relative nominal ion output for the system With Control Station The system should be on in the operating mode and connected to the Control Station the Calibration Locked indicator will be lit on HL power supply only Fr...

Page 25: ...Loop Feedback is an operation mode that incorporates use of an IQ Power HL Sensor The sensor must be mounted to detect static at the target neutralization area so that it can report back on how well the neutralizer is performing Connecting a sensor into the IQ Power System through a Sensor Interface at the HL power supply automatically associates the sensor with that power supply and sets the pari...

Page 26: ... brush and thoroughly scrub the ionization emitter channels of the bar E Blow static bar dry with clean dry compressed air and ensure the bar is completely dry before re applying power to bar NOTE Do not soak static bar or related components in alcohol or mineral spirits Do not use harsh solvents such as lacquer thinner naphtha or acetone CAUTION Risk of Injury Turn off the power supply and discon...

Page 27: ...rating distance for testing and adjustment Static charges in the vicinity of measurement will affect reading remove or neutralize static charges in the vicinity before taking ion balance measurements 3 If anything other than an even balance is required the balance can be manually adjusted through the Control Station Set the power supply to Manual Mode and adjust the balance as necessary to neutral...

Page 28: ...in step 1 3 If the static charge has been neutralized then the device is working properly If equipment fails to function properly contact Simco Ion Customer Service or your local Simco Ion Representative NOTE Never use a spark test to check operation The ionizing circuit design of the IQ Power system makes the spark test inconclusive and arcing may damage the unit PROBLEM CAUSE SOLUTION Blower not...

Page 29: ...er supply Static bar high voltage connector is not connected Turn off power reconnect static bar and secure plug with captive screws Static bar high voltage connector missing bar type sense pin Replace static bar high voltage connector plug Bar power off at Control Station Turn bar power on through device page on Control Station Fault indicator illuminated or Fault alarm on Control Station Static ...

Page 30: ... 4108104 Line Cord 100 120 VAC Japan North America 4106272 Air Filter Replacement Kit 20 Filters 4100642 Ground Lead 90 with ring terminals 4108926 DB25 Connector for Alarm Output 4612203 DB25 Back Shell for Alarm Output 4612204 Modular Cable RJ 45 to RJ 45 IQ Power 8 conductor crossover wired for use between Control Station and IQ Power HL HLC Ref Figure 10 11 DO NOT USE Standard Ethernet Cables ...

Page 31: ...y all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connection to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than the...

Page 32: ...IQ Power Fantom HL 5201305 Rev A Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2020 Simco Ion Printed in the U S A ...

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