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11

Power Units (All Potted Models)

5200095 Rev C

7. TROUBLESHOOTING

If problems are encountered with operation of the static eliminating equipment, it is 

recommended that the user contact Simco-Ion for assistance.
Since high voltage is present, it is important that troubleshooting and servicing be 

performed only by properly trained and qualified service personnel, familiar with handling 

high voltage equipment.
1.   Disconnect line voltage to power unit.
2.   Disconnect all static eliminating equipment from the high voltage output connectors 

of the power unit.

3.   Assemble a grounding stick by attaching a short piece of insulated wire with stripped 

ends to one end of an insulated rod (plexiglass, fiberglass etc.) approximately 12” 

long.

4.   Connect the grounding stick to the ground stud of the power unit. Ensure that the 

power unit is properly grounded as described in Section 2.

5.   Using a screwdriver with a good insulated handle, insert the screwdriver blade into 

the high voltage output connector.

6.   Stay clear of the power unit and re-connect line voltage to the power unit.
7.   Slowly approach the exposed screwdriver blade with the ground stick. A strong, 

heavy arc should occur between the ground stick and screwdriver blade. The arc 

should be approximately 1/16” to 1/8” long for power unit with outputs from 2.5 to 

4.0 kV, 1/8” to 3/16” for 4.0 to 6,0 kV and 3/16” to 1/4” for 6.0 to 7.0 kV.

8.   The power unit is defective and should be replaced if the arc is not as described 

above.

CAUTION – Electrical Shock Hazard

Do not touch high voltage outlet or screwdriver blade when performing this test.

ACHTUNG – Stromschlaggefahr

Fassen Sie bei der Durchführung Tests nicht an den Hochspannungsausgang oder 

an die Schraubendreherklinge.

ATTENTION – Danger d’élctrocution

Durant le test ne pas toucher la sortie haute tension ou la lame du tournevis.

Summary of Contents for Simco-Ion F167

Page 1: ...5200095 Rev C Power Units All Potted Models Power Units All Potted Models INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ... Grounding of Power Unit 4 Input Line Voltage Connections 5 High Voltage Connections for Standard Cable without Shielding 5 High Voltage Connections for Cable with Optional Stainless Steel Shielding 6 Removal of Shielded Cable from Power Unit 7 Installation of Spring Loaded High Voltage Connector 7 Removal of Spring Loaded High Voltage Connector 8 5 OPERATION 9 6 MAINTENANCE 10 7 TROUBLESHOOTING 1...

Page 3: ...r safe installation and operation 2 Read instruction manual before operating or installing device 3 Qualified service personnel must do installation and repairs 4 Ground the frame of the machine on which the power supply and neutralizing bars are mounted 5 Disconnect supply voltage to power supply before connecting neutralizing bar to the high voltage terminal strip CAUTION Electrical Shock Hazard...

Page 4: ...the equipment for which it was originally supplied Do not add any other device to the power unit without consulting Simco Ion Technical Assistance Simco Ion Customer Service provides technical support such as diagrams and replacement parts lists upon request Contact information is listed on the back cover of this instruction manual Receipt of Equipment 1 Carefully remove equipment from the carton ...

Page 5: ...UL CSA CE RoHS H164 120V 50 60 Hz 1 4A 4000V 5 mA UL CE RoHS H254 230V 50 60 Hz 1 8A 4000V 5 mA UL CE RoHS H265 230V 60 Hz 1 8A 5800V 5 mA UL CE RoHS R165 120V 50 60 Hz 1 4A 5000V 5 mA RU CE RoHS R265 230V 50 60 Hz 1 8A 5100V 5 mA RU CE RoHS S165 120V 60 Hz 1 4A 5000V 5 mA RU CRU CE RoHS S265 230V 60 Hz 1 8A 5000V 5 mA RU CRU CE RoHS Environmental Conditions Temperature Operation 0 40 C Ship Store...

Page 6: ... 15P plug Ensure that the line cord is plugged into a 3 terminal grounded receptacle For power unit with 230 VAC operating voltage the line cord is fitted with a standard NEMA 6 15P plug Ensure that the line cord is plugged into a 3 terminal grounded receptacle For power unit that is equipped with a plug less 3 conductor line cord the ground wire GREEN or GREEN YELLOW must be connected to earth gr...

Page 7: ...lle Erdverbindungen hergeslelll sind und alle Hochspannungsverbraucher angeschlossen sind ATTENTION Danger d éleclroculion Ne pas meltre I appareil sous tension avant de s elre assuré que toules les mises a la terre ont bien élé effectuees el que tous les appareils alimentes en haule tension sont connectés High Voltage Connections for Standard Cable without Shielding The high voltage cable on the ...

Page 8: ...equires on site connections refer to the assembly procedures below NOTE Do not alter the length of shielded cable Should this become necessary contact Simco Ion for further information 1 Insert the high voltage cable end through the angle bracket item 6 of the power unit 2 Install and tighten hex nut item 8 3 Install male section of nylon compression fitting item 9a as shown and tighten securely o...

Page 9: ...d the smaller diameter cable red uses the 5050002 connector Installation of both connectors is the same with the exception of step 1 Refer to Figure 2 below for details 1 For black cable measure and strip 1 2 insulation from end of cable Straighten conductor strands 2 For red cable measure and strip 1 insulation from end of cable Straighten conductor strands and bend back to form a double thicknes...

Page 10: ...ev C Removal of Spring Loaded High Voltage Connector Insert a 5 64 Allen wrench to remove set screw item 4 from high voltage terminal Proceed to remove spring loaded high voltage connector item 2 3 5 6 from cable Refer to Figure 2 for details ...

Page 11: ... For power unit equipped with an ON OFF switch place the switch to the ON position CAUTION Electrical Shock Hazard Do not launch high voltage outlet when power unit is energized Turn off power unit when equipment is not in use ACHTUNG Stromschlaggefahr Berühren Sie nicht die Hoschspannungsausgiinge wenn das Nelzgerät in Betrieb ist Schalten Sie das Netzerät ab wenn es nicht in Betrieb ist ATTENTIO...

Page 12: ...may occasionally check to make certain all grounds and electrical connections are clean and tight WARNING Maintenance to be performed by qualified service personnel WANUNG Warlungsarbeiten dürfen nur von Elektrofachpersonal durchgeführt werden AVERTISSEMENT Lestravauxd entretiendoiventetreeffectuesexclusivement per des électriciens qualifiés ...

Page 13: ...power unit is properly grounded as described in Section 2 5 Using a screwdriver with a good insulated handle insert the screwdriver blade into the high voltage output connector 6 Stay clear of the power unit and re connect line voltage to the power unit 7 Slowly approach the exposed screwdriver blade with the ground stick A strong heavy arc should occur between the ground stick and screwdriver bla...

Page 14: ...2 6401 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced anyone other than an authorized factory representative The warranty does not apply when Simco...

Page 15: ...13 Power Units All Potted Models 5200095 Rev C This page intentionally left blank ...

Page 16: ...5200095 Rev C Power Units All Potted Models Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2015 Simco Ion Printed in the U S A ...

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