ITW Simco-Ion Aerostat XC User Manual Download Page 17 | Manualshive

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Aerostat XC Heater 5100550-M Rev 7

12

4

Maintenance

4.1 Cleaning & Adjustments
4.2 Emitter Cleaning
4.3 Air Inlet & Outlet Cleaning
4.4 Optional Air Filter Cleaning
4.5 Ion Output Check
4.6 Ion Balance Check
4.7 Calibration

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Summary of Contents for Simco-Ion Aerostat XC

Page 1: ...I O N I Z A T I O N S O L U T I O N S Ionizing Air Blower Aerostat XC User s Manual ...

Page 2: ...esults by providing a total solution to their electrostatic discharge and electromagnetic interference challenges Simco Ion Technology Group is a division of Illinois Tool Works ITW located in Alameda California For more information about Simco Ion visit www simco ion com Technology Group or call 1 800 367 2452 Simco Ion is ISO 9001 2008 Certified Ion Systems logo is a registered trademark of Simc...

Page 3: ...t insert objects through the unit s intake or outlet grilles Damage to the ionizer and or personal injury may result Do not ground or make electrical connections of any kind to the unit s metal fan guards located on the intake and output A factory qualified service technician must perform component service and repairs Please contact Simco Ion Customer Service for information Carefully read the fol...

Page 4: ...s N insérez pas d objets dans l unité de grilles d entrée ou de sortie Dommage pour l ioniseur et ou peut entraîner des bless ures graves Ne porter pas à la masse ou des connexions électriques de toute nature à l unité en métal de protections du ventilateur situé sur l admission et la sortie Usine d un technicien qualifié doit effectuer composant service et réparations Veuillez contacter Simco Ion...

Page 5: ...tion 5 2 1 Unpacking 6 2 2 Location 7 2 3 Electrical 8 3 Operation 9 3 1 Controls Indicators 10 4 Maintenance 12 4 1 Cleaning Adjustments 13 4 2 Emitter Cleaning 14 4 3 Air Inlet Outlet Cleaning 15 4 4 Optional Air Filter Cleaning 16 4 5 Ion Output Check 17 4 6 Ion Balance Check 18 4 7 Calibration 19 5 Specifications 20 6 Warranty Service 25 ...

Page 6: ...Aerostat XC Heater 5100550 M Rev 7 1 1 Description 1 1 Aerostat XC Ionizing Air Blower 1 2 Aerostat XC Identification ...

Page 7: ...object that has a static charge will neutralize the charge If the object has a positive static charge it will draw negative ions from the air flow If the object has a negative static charge it will draw positive ions from the air flow The ions are attracted to the oppositely charged object and neutralize the electrostatic charge on the object Figure 1 Aerostat XC Ionizing Air Blower The Aerostat X...

Page 8: ...erostat XC features an exclusive balancing circuit This results in the equal production of positive and negative ions The Aerostat XC also features a built in emitter cleaner Taking a few seconds to clean the emitters on a weekly basis prevents the build up of debris on the emitter pins keeping your AeroStat keeping your Aerostat XC working in top form for the life of the unit Features Rapidly neu...

Page 9: ...Aerostat XC Heater 5100550 M Rev 7 4 1 2 Aerostat XC Identification Figure 2 Aerostat XC Identification ...

Page 10: ...Aerostat XC Heater 5100550 M Rev 7 5 2 Installation 2 1 Unpacking 2 2 Location 2 3 Electrical ...

Page 11: ...contents Empty the carton to insure that small parts are not discarded If any damage has occurred during the shipment notify the local carrier immediately A report should also be forwarded to Simco Ion Technology Group email address at salesservices simco ion com See Warranty section for Return Shipment information ...

Page 12: ...g For extremely dusty environments an optional air filter kit is available The air filter kit includes support brackets screw hardware and a polymer foam air filter The air filter is cleanable and reusable See section 5 for air filter ordering part numbers The Aerostat XC should be placed approximately 1 to 3 feet 0 3 to 1 0 meters from the objects to be neutralized or the critical work area It sh...

Page 13: ...it must be grounded for safe and efficient operation Plug the supplied power cord into a standard 3 terminal grounded receptacle If an extension cord is necessary use only a three wire extension cord that provides grounding Part Number Voltage Power Cord 4002612 120 VAC 60 Hz North America 4002667 230 VAC 50 Hz EUR Schuko 4009044 230 VAC 50 Hz UK 4015593 230 VAC 50Hz China ...

Page 14: ...Aerostat XC Heater 5100550 M Rev 7 9 3 Operation 3 1 Controls Indicators ...

Page 15: ...an ionized air stream that covers a large area uniformly The time required to neutralize a static charge on an item in this area depends on many factors Two important factors are Distance to the ionizer Air velocity Air ions constantly neutralize each other Positive and negative ions are attracted to each other When they contact the charge transfers and the ions recombine With high air velocity th...

Page 16: ...stream should cover as much of the work area as possible The constant flow of ionized air will prevent items such as work surfaces tools materials and components from developing a static charge Charged items introduced into the work area will be neutralized and will remain neutral while they are in the air stream ...

Page 17: ...XC Heater 5100550 M Rev 7 12 4 Maintenance 4 1 Cleaning Adjustments 4 2 Emitter Cleaning 4 3 Air Inlet Outlet Cleaning 4 4 Optional Air Filter Cleaning 4 5 Ion Output Check 4 6 Ion Balance Check 4 7 Calibration ...

Page 18: ...ilt in point cleaner The Aerostat XC contains a balancing circuit that is inherently self balancing This circuit compensates for dirt build up on emitters emitter point wear line voltage fluctuations and variations in air velocity Scheduled checking of the ion output and balance should be considered to assure quality audit requirements ELECTRICAL SHOCK HAZARD Do not insert objects through intake o...

Page 19: ...t XC Heater 5100550 M Rev 7 14 4 2 Emitter Cleaning To clean the ion emitters simply sweep the emitter cleaner back and forth once across the ionized air outlet Recommended frequency of cleaning is once a week ...

Page 20: ...100550 M Rev 7 15 4 3 Air Inlet Outlet Cleaning The air inlet grille on the rear of the unit and the ionized air outlet should remain clean to prevent restriction of air flow They can be cleaned with a soft brush or vacuum ...

Page 21: ...t Rinse the filter in plain water while gently squeezing If the dirt is stubborn wash the filter in mild soap and water then rinse Blot the filter dry with paper towels and allow to dry Reinstall filter on air inlet by sliding it under brackets from rear of the unit If an air filter is used clean the air filter regularly Si un filtre à air est utilisé nettoyez régulièrement le filtre à air ...

Page 22: ... checked with the following procedure Take a piece of plastic and rub it with cloth until a static charge can be read with the static meter Turn on the Aerostat XC Hold the plastic one foot away from the ionized air outlet for five seconds Remove the plastic from the ionized air stream and measure the static charge The plastic should be neutralized Do not try to verify operation of the unit by dra...

Page 23: ...commended Offset voltage should be measured and checked against the Balance Specification in Section 5 If a charge plate monitor is not available you may use a Simco Ion brand electrostatic fieldmeter equipped with a removable test plate Follow the instructions in the fieldmeter instruction booklet for the ion balance test procedure ...

Page 24: ...r checking the ion balance as outlined above an unbalance or offset voltage exists in excess of 0 5 volts contact Simco Ion Technical Support at 510 217 0470 or email techsupport simco ion com Never open the case of the unit This exposes hazardous voltages If repairs are necessary call Simco Ion for a Return Authorization Number and return the unit to the factory ...

Page 25: ...Aerostat XC Heater 5100550 M Rev 7 20 5 Specifications 5 1 Specifications 5 2 Parts Accessories 5 3 Dimensional Drawing ...

Page 26: ...1000 500 250 200 measured center line of air stream Coverage 3 x 6 Heated Air Temp Fan High 4 5 F 2 3 C above ambient Fan Medium 4 5 F 2 3 C above ambient Fan Low 5 7 F 3 4 C above ambient measured at 12 in front of blower Heater optional Operating Env Temperature 50 95 F 10 35 C humidity 30 70 RH non condensing Ozone 0 005 ppm measured 6 in front of unit test conducted in accordance with EPA EQOA...

Page 27: ...HV Transformer with Leads 120 VAC 4108540 HV Transformer with Leads 230 VAC 4103939 Ionizer Duct Assembly 120 VAC with Heater 4104036 Ionizer Duct Assembly 230 with Heater 4104100 Ionizer Duct Assembly 120 230 VAC without Heater 4670700 Brush 4401510 Ionizer Duct Standoff 2 required 5050767 Line Cord 120 VAC N Am 5050768 Line Cord 230 VAC Continental European 5051191 Line Cord 230 VAC UK Ireland 5...

Page 28: ...Knob 2 required per unit 4103942 Stand Assembly 5050282 Pedestal Mount includes hardware 5051321 Air Filter Kit includes filter mounting brackets hardware 4470059 Air Filter 4104354 Ionizer indicator assembly 4108400 Inlet Assembly 28 21459 Fuse 5x20 mm 5 0A Slo Blo Units with Heater 10648 002 Fuse 5x20 mm 2 5A Slo Blo Units without Heater 33 6010 01 Locking stand kit optional ...

Page 29: ...Aerostat XC Heater 5100550 M Rev 7 24 5 3 Dimensional Drawing ...

Page 30: ... evaluating repairing or replacing any unit returned to Simco Ion that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event shall Simco Ion be liable for collateral or consequential damages Consumable items such as but not exclusive to emitter points emitter wires batteries filters fuses or light bulbs are only covered under this warranty i...

Page 31: ...chnology Group 1141 Harbor Bay Pkwy Ste 201 Alameda CA USA 94502 Toll free 1 800 367 2452 Sales services 1 510 217 0460 Tech support 1 510 217 0470 Fax 1 510 217 0484 salesservices simco ion com techsupport simco ion com www simco ion com ...

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