ITT GOULDS PUMPS 3180 Installation, Operation And Maintenance Manual Download | Manualshive

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Running a pump without safety devices exposes operators to risk of serious personal in-
jury or death. Never operate a unit unless appropriate safety devices (guards, etc.) are
properly installed. See specific information about safety devices in other sections of this
manual.

•

Risk of death, serious personal injury, and property damage. Heat and pressure buildup
can cause explosion, rupture, and discharge of pumpage. Never operate the pump with
suction and/or discharge valves closed.

•

Never operate the pump with the suction valve closed.

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Precautions must be taken to prevent physical injury. The pump may handle hazardous
and/or toxic fluids. Proper personal protective equipment should be worn. Pumpage must
be handled and disposed of in conformance with applicable environmental regulations.

•

If the pump or motor is damaged or leaking, electric shock, fire, explosion, liberation of
toxic fumes, physical harm, or environmental damage may result. Do not operate the unit
until the problem has been corrected or repaired.

CAUTION:

Risk of injury and/or property damage. Operating a pump in an inappropriate application can
cause over pressurization, overheating, and/or unstable operation. Do not change the service
application without the approval of an authorized ITT representative.

1.2.1 Safety terminology and symbols

About safety messages

It is extremely important that you read, understand, and follow the safety messages and regulations
carefully before handling the product. They are published to help prevent these hazards:

•

Personal accidents and health problems

•

Damage to the product

•

Product malfunction

Hazard levels

Hazard level

Indication

DANGER:

A hazardous situation which, if not avoided, will result in death or seri-
ous injury

WARNING:

A hazardous situation which, if not avoided, could result in death or
serious injury

CAUTION:

A hazardous situation which, if not avoided, could result in minor or
moderate injury

NOTICE:

•

A potential situation which, if not avoided, could result in unde-
sirable conditions

•

A practice not related to personal injury

Hazard categories

Hazard categories can either fall under hazard levels or let specific symbols replace the ordinary hazard
level symbols.

1.2 Safety

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Models 3180, 3181, 3185, and 3186 Installation, Operation, and Maintenance Manual

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Summary of Contents for GOULDS PUMPS 3180

Page 1: ...Installation Operation and Maintenance Manual Models 3180 3181 3185 and 3186 ...

Page 2: ......

Page 3: ...16 3 2 General description i ALERT 2 Equipment Condition Monitor 19 3 3 Nameplate information 19 4 Installation 23 4 1 Pre installation 23 4 1 1 Pump location guidelines 23 4 1 2 Foundation requirements 24 4 2 Baseplate mounting procedures 25 4 2 1 Prepare the baseplate for mounting 25 4 2 2 Install the baseplate using shims or wedges 25 4 2 3 Install the baseplate using jackscrews 26 4 2 4 Spring...

Page 4: ...e bearing lubrication 59 5 8 Shaft sealing options 59 5 8 1 Mechanical seal options 60 5 8 2 Connection of sealing liquid for mechanical seals 60 5 8 3 Packed stuffing box option 60 5 8 4 Connection of sealing liquid for a packed stuffing box 60 5 8 5 Seal the shaft with a packed stuffing box 61 5 8 6 Dynamic seal option 3180 and 3185 S M L and XL groups only 62 5 9 Pump priming 63 5 9 1 Prime the...

Page 5: ...generation 94 6 5 Preassembly inspections 95 6 5 1 Replacement guidelines 96 6 5 2 Fastening 97 6 5 3 Bearing frame inspection 97 6 6 Reassembly 97 6 6 1 Assemble the bearing frame 97 6 6 2 Assemble the frame adapter to the frame XL1 XL2 S and XL2 103 6 6 3 Assemble the TaperBore PLUS seal chamber 103 6 6 4 Assemble the stuffing box cover 105 6 6 5 Install the dynamic seal S M L and XL 106 6 6 6 I...

Page 6: ...CE ATEX 150 9 1 Certificates of conformance 150 10 Other Relevant Documentation or Manuals 155 10 1 For additional documentation 155 11 Local ITT Contacts 156 11 1 Regional offices 156 Table of Contents 4 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 7: ...ysical injury Risk of serious injury or death If any pressure containing device is over pressurized it can explode rupture or discharge its contents It is critical to take all necessary meas ures to avoid over pressurization Risk of death serious personal injury and property damage Installing operating or maintaining the unit using any method not prescribed in this manual is prohibited Prohib ited...

Page 8: ... or property damage Operating a pump in an inappropriate application can cause over pressurization overheating and or unstable operation Do not change the service application without the approval of an authorized ITT representative 1 2 1 Safety terminology and symbols About safety messages It is extremely important that you read understand and follow the safety messages and regulations carefully b...

Page 9: ...sions to the appropriate authorities WARNING If the product has been contaminated in any way such as from toxic chemicals or nuclear radi ation do NOT send the product to ITT until it has been properly decontaminated and advise ITT of these conditions before returning Electrical installation For electrical installation recycling requirements consult your local electric utility 1 2 2 1 Recycling gu...

Page 10: ...oilets Allow all system and pump components to cool before you handle them Make sure that you have a clear path of retreat Make sure that the product cannot roll or fall over and injure people or damage property Make sure that the lifting equipment is in good condition Use a lifting harness a safety line and a breathing device as required Make sure that the product is thoroughly clean Make sure th...

Page 11: ...o work with biologically hazardous liquids are vaccinated against diseases to which they may be exposed Observe strict personal cleanliness A small amount of liquid will be present in certain areas like the seal chamber 1 2 3 4 Wash the skin and eyes 1 Follow these procedures for chemicals or hazardous fluids that have come into contact with your eyes or your skin Condition Action Chemicals or haz...

Page 12: ... Special rules apply to installations in explosive atmospheres All users must know about the risks of electric current and the chemical and physical character istics of the gas and or vapor present in hazardous areas Any maintenance for Ex approved products must conform to international and national stand ards for example IEC EN 60079 17 Product and product handling requirements These are the prod...

Page 13: ...y under the conditions described in this manual The monitoring equipment incorporated in the product is correctly connected and in use All service and repair work is done by ITT authorized personnel Genuine ITT parts are used Only Ex approved spare parts and accessories authorized by ITT are used in Ex approved prod ucts Limitations The warranty does not cover faults caused by these situations Def...

Page 14: ...our sales representative if anything is out of order 2 2 Transportation guidelines 2 2 1 Precautions WARNING Stay clear of suspended loads Observe accident prevention regulations in force 2 2 2 Pump handling WARNING Dropping rolling or tipping units or applying other shock loads can cause property damage and or personal injury Ensure that the unit is properly supported and secure during lifting an...

Page 15: ...uitable sling attached properly to solid points like the casing the flang es or the frames A bare pump with lifting handles Lift the pump by the handles A base mounted pump Use slings under the pump casing and the drive unit or under the base rails A base mounted pump with base plate lifting lugs Use slings through the baseplate lifting lugs Examples Figure 1 Example of a proper lifting method Fig...

Page 16: ...annot be secured at the suction flange secure the strap through the frame frame adapter Securing at the frame adapter will prevent slipping of the strap and possible equipment damage 2 3 Storage guidelines 2 3 1 Storage location The product must be stored in a covered and dry location free from heat dirt and vibrations NOTICE Protect the product against humidity heat sources and mechanical damage ...

Page 17: ...s Make sure to install and tighten the centering clips and loosen the set screws in the seal locking ring Treat bearing and machined surfaces so that they are well preserved Refer to drive unit and coupling manufacturers for their long term storage procedures You can purchase long term storage treatment with the initial unit order or you can purchase it and apply it after the units are already in ...

Page 18: ...re Description Discharge This discharge has top centerline for ease in handling air entrained liquids Gasket The gasket is fully confined between the casing and the stuffing box cover and is composed of this material 3180 and 3185 aramid fiber 3181 and 3186 spiral wound metallic Mounting method 3180 and 3185 foot mount 3181 and 3186 centerline mount 3 Product Description 16 Models 3180 3181 3185 a...

Page 19: ...ith a gasket and O ring Enclosed with wear rings stand ard on XL1 XL2 S and XL2 Standard with the 3181 and 3186 Optional with selected sizes of the S M L and XL 3180 and 3185 Standard on XL1 XL2 S and XL2 3180 and 3185 Uses replaceable impeller wear ring and casing wear ring Wear ring configuration allows for axial impeller adjustment to renew and maintain proper wear ring clearances Can handle fi...

Page 20: ...th labyrinth seals No special parts are required to convert from grease to oil lubrication The bearing frame cooling can be supplied as an option with oil lubrication The bearing locknut and coupling extension are dimensioned in inches for models 3180 and in milli meters for models 3185 and 3186 For the XL1 XL2 S and XL2 groups The bearing frame and housing are constructed of cast iron The frame i...

Page 21: ...s vibration and temperature limits This allows the pump operator to make changes to the process or the pump be fore a catastrophic failure occurs The Condition Monitor is also equipped with a single green LED to in dicate when it is operational and has sufficient battery life i ALERT 2 Bluetooth Equipment Condition Monitor option available The i ALERT 2 monitor allows customers to identify potenti...

Page 22: ...Material of which the pump is constructed SER NO Serial number of the pump MAX DSGN PSI 100ºF Maximum pressure at 100ºF according to the pump design Nameplate on the pump casing using metric units Figure 8 Metric units nameplate on pump casing Table 3 Explanation of the nameplate on the pump casing Nameplate field Explanation IMPLR DIA Impeller diameter MAX DIA Maximum impeller diameter M3 HR Rate...

Page 23: ...n BRG O B Outboard bearing designation BRG I B Inboard bearing designation S N Serial number of the pump LUBE Lubricant oil or grease ATEX nameplate Figure 10 ATEX nameplate Table 5 Temperature class definitions Code Maximum permissible surface temperature in C F Minimum permissible surface temperature in C F T1 450 842 372 700 T2 300 572 277 530 T3 200 392 177 350 T4 135 275 113 235 T5 100 212 Op...

Page 24: ...e do not operate the equipment and contact an ITT representative before proceeding The code classification marked on the equipment must be in accordance with the specified area where the equipment will be installed If it is not do not operate the equipment and contact your ITT Goulds Pumps sales representative before proceeding 3 3 Nameplate information 22 Models 3180 3181 3185 and 3186 Installati...

Page 25: ...ion maintenance and serv ice If you require lifting equipment such as a hoist or tackle make sure that there is enough space above the pump This makes it easier to properly use the lifting equipment and safely remove and relocate the components to a safe location Protect the unit from weather and water damage due to rain flooding and freezing temperatures This is applicable if nothing else is spec...

Page 26: ... assembly Provide a flat substantial concrete foundation in order to prevent strain and distortion when you tighten the foundation bolts Sleeve type bolts 1 2 3 4 5 6 Item Description 1 Baseplate 2 Shims 3 Foundation 4 Sleeve 5 Dam 6 Bolt Figure 11 Sleeve type bolts J type bolts 1 3 2 4 5 Item Description 1 Baseplate 2 Shims or wedges 3 Foundation 4 Dam 5 Bolt Figure 12 J type bolts 4 1 Pre instal...

Page 27: ... to cast iron and fabricated steel baseplates 1 If you use sleeve type bolts fill the bolt sleeves with packing material or rags to prevent grout from entering the bolt holes 2 Put the sets of wedges or shims on each side of each foundation bolt The sets of wedges should have a height of between 19 mm 0 75 in and 38 mm 1 50 in 1 1 Shims or wedges Figure 13 Top view 1 1 Shims or wedges Figure 14 Si...

Page 28: ...e compound makes it easier to remove the screws after you grout 2 Lower the baseplate carefully onto the foundation bolts and perform these steps a Cut the plates from the bar stock and chamfer the edges of the plates in order to reduce stress concentrations b Put the plates between the jackscrews and the foundation surface c Use the four jackscrews in the corners in order to raise the baseplate a...

Page 29: ...ads 3 Foundation bolts 4 Jackscrews 5 Grout hole 6 Pump s mounting pads Figure 16 Level driver mounting pads 4 Turn the center jackscrews down so that they rest on their plates on the foundation surface 5 Level the pump mounting pads NOTICE Remove all dirt from the mounting pads in order to ensure that the correct leveling is achieved Failure to do so can result in equipment damage or decreased pe...

Page 30: ...vidually Failure to do so may result in equipment damage Determine which spring mounted baseplate you are working with If Then The springs are of equal lengths with some mounted above the baseplate and some mounted below the base plate Complete the steps in Install the baseplate using spring mounting first generation The springs are of different lengths and mounted below the baseplate Complete the...

Page 31: ...to the height X indicated on the certified GA dimen sion drawing e Install a flat washer on the stud f Install a spring follower on the stud with the flat bottom facing downward g Install a spring on the stud h Install another spring follower with the flat bottom facing upward i Install this subassembly from under the baseplate pushing the stud up through the mounting bracket j Install a spring fo...

Page 32: ...ts so that the upper springs are not loose in the spring followers 6 Fasten the lower and upper jam nuts on each spring assembly 4 2 4 2 Install the baseplate using spring mounting second generation Check these items before you start this procedure The foundation pads are not provided with the baseplate Make sure that the foundation pads are 316 stainless steel plates which have a 63 to 125 micro ...

Page 33: ... to determine the correct length of the studs for each location c Install a follower with the flat side facing up d Install a spring Refer to the GA outline dimension drawing in order to determine the correct spring for each location e Install a follower with the flat side facing down f Install a flat washer a hex nut and a hex jam nut and thread them up 2 in 54 mm g Install a bearing pad on the l...

Page 34: ...n piping Now level the baseplate by adjusting the X1 dimensions of the motor end springs c Once the baseplate is leveled hand tighten the upper nut and fasten the hex jam nut against the upper hex nut Repeat for each spring assembly d Fasten the lower hex jam nut against the lower hex nut on each spring assembly 7 Fasten the lower and upper hex jam nuts against the hex nuts on each spring assembly...

Page 35: ..._____ 7 ____________________ 8 ____________________ 9 ____________________ 10 ___________________ 11 ___________________ 12 ___________________ 13 ___________________ 14 ___________________ 15 ___________________ 16 ___________________ 17 ___________________ 18 ___________________ Level measurements 4 2 Baseplate mounting procedures Models 3180 3181 3185 and 3186 Installation Operation and Mainten...

Page 36: ...er these circumstances The process temperature changes The piping changes The pump has been serviced Types of alignment checks Type of check When it is used Initial alignment cold alignment check Prior to operation when the pump and the driver are at ambient temperature Final alignment hot alignment check After operation when the pump and the driver are at operating temperature Initial alignment c...

Page 37: ... 218 C 450 F 0 33 mm 0 013 in high 4 4 3 Alignment measurement guidelines Guideline Explanation Rotate the pump coupling half and the driver coupling half together so that the indicator rods have contact with the same points on the driver coupling half This prevents incorrect measurement Move or shim only the driver in order to make adjustments This prevents strain on the piping installations Make...

Page 38: ...icator to the bottom center position 6 o clock 3 Record the indicator reading When the reading val ue is Then Negative The coupling halves are farther apart at the bottom than at the top Perform one of these steps Add shims in order to raise the feet of the driver at the shaft end Remove shims in order to lower the feet of the driver at the other end Positive The coupling halves are closer at the ...

Page 39: ...ment table in Permitted indicator values for alignment checks see Table of Contents for location of table for the proper cold alignment value based on the motor temperature rise and the pump operating temperature Before you start this procedure make sure that the dial indicators are correctly set up A unit is in parallel alignment when the parallel indicator P does not vary by more than 0 05 mm 0 ...

Page 40: ...an 0 05 mm 0 002 in as measured at four points 90 apart at the operating temperature 1 Set the parallel alignment indicator P to zero on the left side of the driver coupling half Y 90 from the top center position 9 o clock 2 Rotate the indicator through the top center position to the right side 180 from the start position 3 o clock 3 Record the indicator reading When the reading value is Then Nega...

Page 41: ...f the driver coupling half Y 90 from the top center position 9 o clock 2 Rotate the indicators through the top center position to the right side 180 from the start position 3 o clock 3 Record the indicator readings 4 Make corrections according to the separate instructions for angular and parallel alignment until you obtain the permitted reading values 4 5 Grout the baseplate Required equipment Cle...

Page 42: ... the alignment 4 6 Bypass piping considerations When to use a bypass line Provide a bypass line for systems that require operation at reduced flows for prolonged periods Connect a bypass line from the discharge side before any valves to the source of suction When to install a minimum flow orifice You can size and install a minimum flow orifice in a bypass line in order to prevent bypassing excessi...

Page 43: ...ghtened and that there are no missing fas teners CAUTION Do not move the pump to the pipe This could make final alignment impossible NOTICE Vary the capacity with the regulating valve in the discharge line Never throttle the flow from the suction side This action can result in decreased performance unexpected heat generation and equipment damage Piping guidelines Guidelines for piping are given in...

Page 44: ...ear expansion of the piping Example Installation for expansion Correct Incorrect This illustration shows a correct installation for expan sion 1 1 Expansion loop joint This illustration shows an incorrect installation for expan sion 4 7 2 Fastening WARNING Risk of serious personal injury or property damage Fasteners such as bolts and nuts are criti cal to the safe and reliable operation of the pro...

Page 45: ...the suction flange of the pump has the follow ing properties Sloping side down Horizontal side at the top See the example illustrations Suggested suction strainers are used Check that they are at least three times the area of the suction piping Monitor the pressure drop across the suc tion strainer An increased pressure drop across the strainer of 5 psi 34 5 kPa indicates that the strainer should ...

Page 46: ...installed in the suction piping at a distance of at least two times the pipe diameter from the suc tion inlet This permits you to close the line during pump inspec tion and maintenance Do not use the isolation valve to throttle the pump Throttling can cause these problems Loss of priming Excessive temperatures Damage to the pump Voiding the warranty Make sure that the suction piping is free from a...

Page 47: ...tion piping equipment Correct Incorrect 1 2 3 4 5 1 Suction pipe sloping upwards from liquid source 2 Long radius elbow 3 Strainer 4 Foot valve 5 Eccentric reducer with a level top NOTICE This illustration shows correctly installed equipment for the suc tion piping 1 1 Air pocket because the eccentric reducer is not used and because the suction piping does not slope gradually upward from the liqui...

Page 48: ...eck valve The check valve prevents damage to the pump and seal due to the back flow through the pump when the drive unit is shut off It is also used to restrain the liquid flow See Example Discharge piping equipment for illustra tions If increasers are used check that they are installed between the pump and the check valve See Example Discharge piping equipment for illustra tions If quick closing ...

Page 49: ...klist Check Explanation comment Checked Check that the minimum flow for each component is 4 lpm 1 gpm If the bearing and seal chamber cover cooling are provided then the auxiliary pip ing must flow at 8 lpm 2 gpm Check that the cooling water pressure does not exceed 7 0 kg cm2 100 psig 4 7 6 Final piping checklist Check Explanation comment Checked Check that the shaft rotates smoothly Rotate the s...

Page 50: ... Make sure that the pump and sys tems are free of foreign objects before and during operation If the pump does not prime properly or loses prime during start up it should be shutdown and the condition corrected before the procedure is repeated A build up of gases within the pump sealing system or process piping system may result in an explosive environment Make sure the process piping system pump ...

Page 51: ...the casing tem perature is within 38 C 100 F of the fluid temperature Accomplish this by flowing fluid from pump inlet to discharge drain optionally the casing vent can be included in warm up circuit but not required Soak for 2 hours at process fluid temperature At initial startup do not adjust the variable speed drivers or check for speed governor or over speed trip settings while the variable sp...

Page 52: ... compliance with all international national state and local rules Refer to driver coupling gear manufacturer s installation and operation manuals IOM for specific instructions and recommendations 1 Lock out power to the driver 2 Make sure that the coupling hubs are fastened securely to the shafts 3 Make sure that the coupling spacer is removed The pump ships with the coupling spacer removed 4 Unlo...

Page 53: ... 0 020 in 0 64 mm 0 025 in 200 C 392 F 0 55 mm 0 022 in 0 69 mm 0 027 in 230 C 446 F 0 65 mm 0 026 in 0 79 mm 0 031 in Table 8 Group A and B Sizes Group A 3X6 12 3X6 14 4X6 12 4X6 14 4X6 16 6X8 14 6X8 16 4X6 19 4X8 19 8X8 14 6X10 16 6X10 19 6X10 22 10X10 14 8X10 16 8X10 19 Group B 6X10 25 8X10 22 10x12 16 10X12 19 10X12 22 8X12 25 10X14 25 12x14 19 12X14 22 14x14 16 16X16 19 14X16 22 5 4 2 Check t...

Page 54: ...cal injury or death Always disconnect and lock out power to the driver before performing any installation or main tenance tasks Electrical connections must be made by certified electricians in compliance with all inter national national state and local rules Refer to driver coupling gear manufacturer s installation and operation manuals IOM for specific instructions and recommendations 1 Remove th...

Page 55: ...y certified electricians in compliance with all inter national national state and local rules Refer to driver coupling gear manufacturer s installation and operation manuals IOM for specific instructions and recommendations 1 Lock out the driver power and remove the coupling guard 2 Loosen the jam nuts 423B on the jack bolts 371A and then back the bolts out about two turns 1 Figure 25 Loosen jam n...

Page 56: ...e to disconnect and lock out driver power may result in serious physical injury or death Always disconnect and lock out power to the driver before performing any installation or main tenance tasks Electrical connections must be made by certified electricians in compliance with all inter national national state and local rules Refer to driver coupling gear manufacturer s installation and operation ...

Page 57: ...tion and operation manuals IOM for specific instructions and recommendations WARNING The coupling guard used in an ATEX classified environment must be constructed from a spark resistant material Required parts 1 2 3 4 5 6 Item Description 1 End plate drive end 2 End plate pump end 3 Guard half 2 required 4 3 8 16 nut 3 required 5 3 8 in washer 6 3 8 16 x 2 in hex head bolt 3 re quired Figure 27 Re...

Page 58: ... guard Figure 28 Guard half installation The annular groove in the coupling guard half must fit around the end plate 1 2 3 Item Description 1 Annular groove 2 End plate pump end 2 Guard half Figure 29 Annular groove in coupling guard 4 Use a bolt a nut and two washers to secure the coupling guard half to the end plate Tighten se curely 5 6 Couple the pump and driver 56 Models 3180 3181 3185 and 31...

Page 59: ...e coupling guard half 9 Slide the driver half of the coupling guard towards the motor so that the coupling guard completely covers the shafts and coupling 10 Use a nut a bolt and two washers to secure the coupling guard halves together 11 Tighten all nuts on the guard assembly 5 7 Bearing lubrication WARNING Risk of explosive hazard and premature failure from sparks and heat generation Ensure bear...

Page 60: ...ing oil requirements Bearing temperature below 82 C 180 F Bearing temperature above 82 C 180 F ISO grade ISO viscosity grade 68 ISO viscosity grade 100 Approximate SSU at 38 C 100 F 300 470 DIN 51517 C68 C100 Kinematic viscosity at 40 C 105 F mm2 sec 68 100 5 7 3 Acceptable oil for lubricating bearings Acceptable lubricants Table 9 Acceptable lubricants Brand Lubricant type Chevron GST Oil 68 Exxo...

Page 61: ...ather with a filter If plant environments or requirements are not suitable for vented bearing frames then do not use the Watchdog oiler Install the Watchdog oiler in the connection for the sight glass The oiler does not require any setting dimensions 1 1 Control point that determines the level of the oil in the oiler 5 7 5 Greased for life bearing lubrication The bearing manufacturer fills greased...

Page 62: ...ressure The injection rate must be 2 to 8 lpm 0 5 to 2 gpm Other You can use other methods that employ multiple gland or seal chamber connections Refer to the me chanical seal reference drawing and seal flush cooling piping diagrams 5 8 3 Packed stuffing box option WARNING Packed stuffing boxes are not allowed in an ATEX classified environment The factory does not install the packing lantern ring ...

Page 63: ... stuffing box pressure 5 8 5 Seal the shaft with a packed stuffing box WARNING Packed stuffing boxes are not allowed in an ATEX classified environment WARNING Failure to disconnect and lock out driver power may result in serious physical injury Never at tempt to replace the packing until the driver is properly locked out Pumps are shipped without the packing lantern ring or split gland installed T...

Page 64: ...namic seal consists of two parts A repeller seal that prevents leaks during operation A secondary seal that prevents leaks when unit is off Table 11 Dynamic seal part function Part Description and function Repeller seal A repeller seal prevents liquid from entering the stuffing box during operation The re peller normally does not require a flush Some services might require a flush if solids have b...

Page 65: ... maintain a constant supply of grease Diaphragm seal This is an elastomeric disk that seals against a follower when the pump is not operat ing The position of the follower is set at the factory but should be checked prior to start up The step on the follower should line up with the face of the gland plate Some adjustment might be required Use the repeller flush connection if you need to flush the ...

Page 66: ...prime the pump The liquid can come from one of these sources A priming pump A pressurized discharge line Another outside supply 1 Close the discharge isolation valve 2 Open the air vent valves in the casing 3 Open the valve in the outside supply line until only liquid escapes from the vent valves 4 Close the vent valves 5 Close the outside supply line 5 9 Pump priming 64 Models 3180 3181 3185 and ...

Page 67: ...e 2 Shutoff valve 3 From outside supply 4 Foot valve 5 Check valve Figure 33 Pump priming with suction supply below pump with foot valve and an outside supply 5 9 Pump priming Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 65 ...

Page 68: ...isk of equipment damage seal failure and breach of containment Ensure all flush and cool ing systems are operating correctly prior to starting pump NOTICE Risk of equipment damage due to dry operation Immediately observe the pressure gauges If discharge pressure is not quickly attained stop the driver immediately reprime and attempt to restart the pump On frame mounted units ensure that the oil le...

Page 69: ...about possible solutions to this problem 7 Repeat steps 5 and 6 until the pump runs properly 5 11 i ALERT 2 Equipment Health Monitor WARNING Explosive hazard and risk of personal injury Heating to high temperatures could cause com bustion of the condition monitor Never heat the condition monitor to temperatures in excess of 149 C 300 F or dispose of in a fire For all information refer to the i ALE...

Page 70: ...exceeded shut down and resolve CAUTION The pump and system must be free of foreign objects If pump becomes plugged shut down and unplug prior to restarting the pump NOTICE Cavitation can cause damage to the internal surfaces of the pump Ensure net positive suction head available NPSHA always exceeds NPSH required NPSH3 as shown on the published performance curve of the pump Operation under freezin...

Page 71: ...Failure to do so may result in false baseline levels that could cause the health monitor to alert in error 1 Touch a magnet to the health monitor over the ITT logo to turn the power on The health monitor begins to establish a new baseline vibration level Figure 35 i ALERT 2 Equipment Health monitor 5 16 Make the final alignment of the pump and driver WARNING Failure to disconnect and lock out driv...

Page 72: ...tallation and operation procedures from the coupling manu facturer You must check the final alignment after the pump and driver are at operating temperature For initial alignment instructions see the Installation chapter 1 Run the unit under actual operating conditions for enough time to bring the pump driver and asso ciated system to operating temperature 2 Shut down the pump and the driver 3 Rem...

Page 73: ...k the seal chamber and stuffing box for leaks Ensure that there are no leaks from the mechanical seal Adjust or replace the packing in the stuffing box if you notice excessive leaking Three month inspections Perform these tasks every three months Check that the foundation and the hold down bolts are tight Check the packing if the pump has been left idle and replace as required Change the oil every...

Page 74: ...e lubricated bearings Grease lubricated bearings are initial ly lubricated at the factory Regrease bearings every 2000 oper ating hours or every three months 6 2 1 Lubricating oil requirements Use a high quality turbine oil with rust and oxidation inhibitors Lubricating oil requirements Bearing temperature below 82 C 180 F Bearing temperature above 82 C 180 F ISO grade ISO viscosity grade 68 ISO v...

Page 75: ...f grease required for the operating temperature of the pump Bearing temperature Type of grease 15 C to 110 C 5 F to 230 F Use a lithium based mineral oil grease with a consistency of NLGI 2 Exceed 110 C 230 F Use a high temperature grease Mineral oil greases should have oxidation stabilizers and a consistency of NGLI 3 Grease recommendations based on temperature This table shows which brand of gre...

Page 76: ... fresh grease comes out of the relief holes 4 Make sure that the frame seals are seated in the bearing housing If they are not press them in place with the drains located at the bottom 5 Run the pump for about 30 minutes or until grease no longer comes out of the housing 6 Reinstall the grease relief plugs 7 Wipe off any excess grease 8 Recheck the alignment The bearing temperature usually rises a...

Page 77: ...upplies a reference drawing with the data package Keep this drawing for future use when you perform maintenance and seal adjustments The seal drawing specifies the required flush fluid and attachment points Before you start the pump Check the seal and all flush piping Mechanical seal life The life of a mechanical seal depends on the cleanliness of the pumped fluid Due to the diversity of op eratin...

Page 78: ...te packing provides adequate life when it runs dry but can provide longer performance if it is lubricated with clean water Flush or grease via a spring loaded grease cup Diaphragm seal which is an elastomeric disk that seals against a follower when the pump is not operating Repeller seal maintenance Some services might require a flush if solids have built up on the repeller The unit contains a flu...

Page 79: ...e when required on specific appli cations but not when using a diaphragm seal NOTICE Do not flush the stuffing box through the lantern ring connection when a diaphragm static seal is used This may cause premature seal failure Drain tap The drain tap allows you to drain the liquid that remains in the repeller chamber upon pump shutdown Consider removing this liquid before you service the pump in or...

Page 80: ... should be worn Pumpage must be handled and disposed of in conformance with applicable environmental regulations Risk of serious physical injury or death from rapid depressurization Ensure pump is iso lated from system and pressure is relieved before disassembling pump removing plugs opening vent or drain valves or disconnecting piping Risk of serious personal injury from exposure to hazardous or ...

Page 81: ...e 4 Drain the liquid from the piping and flush the pump if it is necessary 5 Disconnect all auxiliary piping and tubing 6 Remove the coupling guard 7 Remove the coupling guard 8 Disconnect the coupling 1 2 1 Coupling guard 2 Coupling 9 If the pump is oil lubricated drain the oil from the bearing frame 6 4 4 Remove the back pull out assembly 1 Place a sling from the hoist through the bearing frame ...

Page 82: ...pump 2 Remove the hold down bolts of the bearing frame 3 Remove the back pull out assembly from the casing If your pump mod el is Then 3180 or 3185 S M L or XL group 1 Loosen the casing bolts 370A enough to turn the casing lugs 748 180 out of the way Use your hand to keep the lug in place 6 4 Disassembly 80 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 83: ... out assembly is free enough to remove from the casing 6 4 5 Remove the casing wear ring S M L and XL This procedure only applies to pumps with an enclosed impeller 1 Remove the set screws 222E from the casing wear ring 164 2 Remove the wear ring 164 from the casing 100 using a pry bar if necessary 222E 164 100 6 4 6 Remove the casing wear ring for XL1 XL2 S and XL2 This procedure only applies to ...

Page 84: ... injury This procedure only applies to models that have an open impeller or a ShearpellerTM 1 Remove the hex nuts 357A from the sideplate studs 356E 2 Remove the sideplate 176 from the casing 100 using a pry bar in the provided slot 6 4 Disassembly 82 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 85: ...s NOTICE Be sure to align the pry bars with the impeller vanes in order to prevent damage to the impeller The pump has one of these impellers Choose the removal procedure that applies to the impeller in the pump Open impeller Enclosed impeller Shearpeller 6 4 8 1 Remove an open impeller 1 Secure the back pull out assembly firmly to the workbench 2 Lock the shaft 122 to prevent turning 3 Remove the...

Page 86: ...ecure the back pull out assembly firmly to the workbench 2 Lock the shaft 122 to prevent turning 3 Remove the impeller nut 304 and O ring 412A 122 1 2 178 412F 101 412A 304 1 Pry bar above 2 Pry bar below 4 Pry the impeller off of the shaft using two bars opposite of each other Place them between the cov er and the impeller shroud You can also use an impeller puller 6 4 Disassembly 84 Models 3180 ...

Page 87: ...oups remove the wear ring 202 from the impeller by striking it with a chisel The wear ring is usually loose but corrosion might cause it to bind 202 320 101 6 4 8 3 Remove a Shearpeller 1 Secure the back pull out assembly firmly to the workbench 2 Lock the shaft 122 to prevent turning 3 Remove the Shearpeller nut 304 O ring 412A and Shearpeller sleeve 126A 1 2 1 Pry bar above 2 Pry bar below 6 4 D...

Page 88: ...e the hex head bolts If your pump group is Then S M L and XL Remove the eight hex head bolts 370B from the cover 184 XL1 XL2 S and XL2 Remove the two hex head bolts 370H from the frame adapter 108 4 Remove the cover If your pump group is Then S M L and XL Gently tap the cover from the frame using a soft blow hammer on the dry side of the cover XL1 XL2 S and XL2 Evenly tighten the two jacking bolts...

Page 89: ...shows XL1 XL2 S and XL2 108 370H 418 184 351 5 Remove the shaft sleeve 126 Use a puller if necessary 1 1 Sleeve puller 6 4 Disassembly Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 87 ...

Page 90: ...er 184 XL1 XL2 S and XL2 Remove the two hex head bolts 370H from the frame adapter 108 4 Remove the cover If your pump group is Then S M L and XL Gently tap the cover from the frame using a soft blow hammer on the dry side of the cover XL1 XL2 S and XL2 Evenly tighten the two jacking bolts 418 until the cover is free enough to remove from the frame adapter If required gently tap the cover from the...

Page 91: ...ng to the seal manufacturer s instructions 6 4 11 Remove the dynamic seal WARNING Covers are heavy use the proper support to avoid personal injury This procedure only applies to the 3180 and 3185 pump models 1 Remove box to backplate nuts 357J 2 Remove the backplate 444 by tapping on the end of the studs with soft faced hammer 6 4 Disassembly Models 3180 3181 3185 and 3186 Installation Operation a...

Page 92: ...105 and throttle bushing 125 Diaphragm seal Remove the gland 107 and the diaphragm 146 from the stuffing box 5 Thread a 10 mm eye bolt into the tapped hole provided in the cover 184 and sling to a hoist 6 Remove eight hex head bolts 370B from the cover 184 7 Gently tap the cover from the frame using a soft blow hammer on the dry side of the cover 8 Remove the shaft sleeve 126 Use a puller if neces...

Page 93: ...he dry side of the frame adapter 228 370B 108 6 4 13 Disassemble the bearing frame 1 Secure the bearing frame assembly firmly to a workbench 2 Remove the coupling hub from the shaft by loosening the set screw if provided and using a puller 3 Remove the coupling key 400 4 Remove the coupling guard end plate by removing the bearing housing adjuster screws 370C 5 Remove the labyrinth shaft seal assem...

Page 94: ...adial end cover is installed permanently at the factory and does not require removal 228 360 109A 370K 7 Slide the rotating element out of the frame 228 Tap the impeller end of the shaft with a soft face hammer to assist in removal 1 1 Rotating element 8 Remove the thrust bearing retainer ring 253B by removing the socket head cap screws 236A 9 Slide the thrust bearing housing 134A off of the thrus...

Page 95: ...rt a washer between the bottom adjusting nut and the spring follower Install a spring and an other follower Install this subassembly from the bottom of the baseplate 4 Install the upper half of the spring assembly consisting of a follower a spring another follower and a flat washer Now install the top adjusting nut and jam nut Tighten finger tight 5 Repeat steps one through four for all the spring...

Page 96: ...emove the pump and motor from the baseplate in order to remove the springs 2 Make sure all the springs are positively locked against free expansion 3 Raise the baseplate and support it so the mounting brackets for the spring assemblies are approxi mately 16 in 406 mm above the foundation floor 4 Remove the upper hex jam nuts from each stud 5 Carefully unthread the upper nuts and allow the springs ...

Page 97: ...ad for excessive wear Replace when necessary 1 2 3 4 5 6 7 8 9 10 11 12 1 Hex jam nut 2 Hex nut 3 Plain washer 4 Stud 5 Baseplate mounting bracket 6 Follower 7 Spring 8 Follower 9 Plain washer 10 Hex nut 11 Hex jam nut 12 Bearing pad assembly Figure 37 Exploded view of the spring assembly 6 5 Preassembly inspections 6 5 Preassembly inspections Models 3180 3181 3185 and 3186 Installation Operation ...

Page 98: ...ause fire and or burns Replace all gaskets and O rings at each overhaul or disassembly Fasteners WARNING Risk of serious personal injury or property damage Fasteners such as bolts and nuts are criti cal to the safe and reliable operation of the product Ensure appropriate use of fasteners during installation or reassembly of the unit Use fasteners of the proper size and material only Replace all co...

Page 99: ...Inspect the shafts and sleeves for wear Inspect the labyrinth seal O rings for cuts and cracks 6 6 Reassembly 6 6 1 Assemble the bearing frame WARNING Do not use a flame to heat bearings This will damage the bearing surfaces Wear insulated gloves when you use a bearing heater Bearings get hot and can cause physi cal injury 1 Install the bearings on the shaft a Use an induction bearing heater in or...

Page 100: ...h grease 3 Lubricate and install the O ring 496 on the thrust bearing housing 134A a Slide the thrust bearing housing over the bearings b Attach the thrust bearing retaining ring 253B to the thrust bearing housing with socket head capscrews 236A Tighten firmly in a crossing sequence in order to make sure there is even contact with the bearing races See Maximum torque values for fasteners For the S...

Page 101: ...ove the accumulated grease from the oil return after you remove the plug 5 Complete these steps if you removed the radial end cover 109A If your pump group is Then S M L and XL 1 Degrease the surfaces and those in the frame 2 Apply Loctite 518 to the outer diameter of the cover 3 Tap the cover in place using a soft blow hammer XL1 XL2 S and XL2 1 Degrease the surfaces and those in the frame 2 Inst...

Page 102: ...ring with grease or light oil Carefully insert the rotating element into the bearing frame 1 Rotating element 7 Orient the bearing housing depending on the lubrication If the pump uses this kind of lu brication Then these words should ap pear on top And the bearing housing looks like this Grease lubri cation TOP GREASE T O P O I L TOP GREASE 134A 6 6 Reassembly 100 Models 3180 3181 3185 and 3186 I...

Page 103: ...surements show the gap after you set the impeller 0 25 in 6 35 mm on the S and M frames 0 38 in 9 65 mm on the L XL XL1 XL2 S and XL2 frames 1 1 Coupling guard end plate 9 Lubricate the O rings on the labyrinth oil seals 10 Install the seal assembly into the bearing frame until the shoulders seat against the bearing frame 11 Install these items on the bearing frame Oil fill plug 408H Shaft key 400...

Page 104: ...nstall two plugs 408C and 408D on the right side of the frame 228 13 If your pump is equipped with an oil cooler install the cooler assembly as follows as viewed from the coupling end a Install one tube fitting with a straight bore on the left side of the frame in the tapped opening provided b Slide the finned tube through the hole on the right side of the frame c Install the reducer bushing on th...

Page 105: ... chamber 1 Apply a liberal amount of an anti galling compound such as Loctite Nickel Anti seize to the shaft sleeve 126 bore and shaft 122 2 Slide the sleeve onto the shaft 3 Install the cartridge seal on the sleeve 4 Use an eye bolt strap and sling as required 5 Install the seal chamber 184 If your pump group is Then S M L and XL Install the seal chamber 184 and hex head bolts 370B on the bearing...

Page 106: ...make sure that the tap connections are in the cor rect orientation 7 Hand tighten the gland nuts 8 Install the impeller and set the clearance 9 Set the seal a Tighten the set screws in the drive collar while the setting clips are engaged b Tighten the gland nuts 355 evenly c Disengage the setting clips 6 6 Reassembly 104 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 107: ...haft 3 Slide the throttle bushing 125 to the back of the shaft sleeve 4 Use an eye bolt strap and sling as required 5 Install the seal chamber 184 If your pump group is Then S M L and XL Install the seal chamber 184 and hex head bolts 370B on the bearing frame 228 XL1 XLS 2 and XL2 Install the seal chamber 184 and hex head bolts 370H on the frame adapter 108 108 370H 418 184 351 126 125 6 6 Reasse...

Page 108: ...he O ring stays in the groove Packed box 1 Slide the throttle bushing 125 to the back of the sleeve 2 Install two gland studs 353 in the stuffing box cover 184 3 Install the cover on the bearing frame 228 with eight hex bolts 370B 4 Use the eye bolt strap and sling as required 5 Fit the repeller O ring 412U on the shaft sleeve and install the repeller 262 tight against the sleeve 6 Make sure that ...

Page 109: ...ng to the instructions in the Commissioning Start up Operations and Shut down chapter 2 Install and adjust the packing 184 146 107 1 385 126 1 Alignment of step on follower with exposed face of gland 6 6 Reassembly Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 107 ...

Page 110: ...e entire thread length 5 Slide the impeller 101 onto the shaft and make sure that the sleeve O ring 412F stays in the groove 6 Fit the O ring 412A into the impeller nut 304 and install it on the shaft 178 101 412A 304 412F 7 Prevent the coupling end of the shaft from turning and torque the impeller nut to the specified amount in the Maximum torque values for fasteners table in the Reassembly secti...

Page 111: ...haft and make sure that the sleeve O ring 412F stays in the groove 9 Fit the O ring 412A into the impeller nut 304 and install it on the shaft 178 101 412A 304 412F 10 Prevent the coupling end of the shaft from turning and torque the impeller nut to the specified amount in the Maximum torque values for fasteners table in the Reassembly section of the Mainte nance chapter CAUTION Failure to torque ...

Page 112: ...e sideplate outer diameter and bore in the casing or the sideplate will not seat properly This procedure only applies to the open impeller and ShearpellerTM 1 Install the sideplate studs 356E 2 Install the gasket 360P on the sideplate studs 356E 3 Lubricate and fit the O ring 412C in the sideplate groove 4 Align the sideplate studs 356E with the casing holes and install the sideplate 176 Tap the s...

Page 113: ... Install the casing wear ring gasket 360P on the casing wear ring studs 356E 3 Align the casing wear ring studs 356E with the holes in the casing 100 and install the casing wear ring 164 4 Install the hex nuts 357A on the casing wear ring studs 356E and tighten in a crossing pattern 164 360P 356E 100 357A 6 6 10 Install the back pull out assembly 1 Adjust the impeller so that the gap between the b...

Page 114: ...ows the 3180 and 3185 S M L and XL group pumps This example shows the 3180 and 3185 XL1 XL2 S and XL2 group pumps 370A 388K 6 Check the total travel of the impeller in the casing Assuming new parts are used acceptable values are 0 028 in to 0 082 in 0 7 mm to 2 2 mm If the total travel dis tance is Then Within the acceptable values Tighten the remaining casing bolts and torque to the specified val...

Page 115: ...nd to make sure it rotates freely 11 Reinstall the coupling hub and align the pump 12 Reconnect the coupling 13 Install the coupling guard and reconnect all auxiliary piping 1 2 1 Coupling guard 2 Coupling NOTICE When a cartridge mechanical seal is used ensure that the set screws in the seal locking ring are tightened and that the centering clips have been removed prior to startup This prevents se...

Page 116: ...r leaks 6 6 13 Assembly references 6 6 13 1 Spare parts Recommended spare parts In order to prevent a long and costly downtime period especially on critical services it is advisable that you have these spare parts on hand Back pull out assembly this is a group of assembled parts which includes all parts except casing and sideplate or casing wear ring Bearings 112 and 409 Bearing locknut 136 Bearin...

Page 117: ...24 x 24 27 20 x 24 29 20 x 24 31 24 x 30 35 24 x 30 35A 24 x 30 35N 30 x 30 41 A02818A189 M27 x 3 0 41 mm 243 330 372V Stud cas ing foot to baseplate 14 x 16 27 A02815A110 M27 x 3 0 Stud N A 24 x 24 27 A02815A87 M42 x 4 5 20 x 24 29 A02815A86 20 x 24 31 A02815A88 24 x 30 35 A02815A89 24 x 30 35A 24 x 30 35N 30 x 30 41 A02815A90 427A Nut cas ing foot to baseplate 14 x 16 27 A02089A27 M27 x 3 0 Hex ...

Page 118: ...m 30 40 M A02818A 126 M16 x 2 0 24 mm 50 65 L A02818A 145 M 20 x 2 5 30 mm 80 110 XL 356E Stud suc tion side plate to case 24 in to 16 in 19 in to 25 in A02815A 37 A02815A 38 M10 x 1 5 M12 x 1 75 Stud N A Stud cas ing wear ring to case 14 x 16 27 24 x 24 27 20 x 24 29 20 x 24 31 24 x 30 35 24 x 30 35A 24 x 30 35N 30 x 30 41 A02815A106 A02815A36 M20 x 2 5 Stud N A 357A Nut suc tion side plate 12 in...

Page 119: ...ing 3 x 6 12 4 x 6 12 3 x 6 14 4 x 6 14 4 x 6 16 6 x 10 16 4 x 6 19 6 x 10 19 6 x 10 22 A03723A 41 M6 x 1 0 Setscrew Internal 5 mm 5 7 4 x 8 19 8 x 10 19 8 x 10 22 10 x 12 22 6 x 10 25 8 x 12 25 10 x 14 25 A03723A 58 M8 x 1 25 Setscrew Internal 6 mm 7 10 304 Nut im peller S B02151A03 M27 x 3 0 Special 40 5 mm 240 325 M B02151A04 L B02152A03 M42 x 4 5 Special 63 mm 600 800 XL B02152A04 14 x 16 27 B...

Page 120: ...16 x 2 0 24 mm XL1 A02818A147 M20 x 2 5 30 mm XL2 S and XL2 A02818A165 M24 x 3 0 36 mm 423B Nut bear ing adjust ment lock S and M A02089A 12 M12 x 1 75 Hex nut 19 mm 10 15 L and XL A02089A 16 M16 x 2 0 24 mm 15 20 XL1 A02089A20 M20 x 2 5 30 mm 22 30 XL2 S and XL2 A02089A24 M24 x 3 0 36 mm 30 40 370C Screw housing to frame S and M A02817A 72 M12 x 1 75 Hex head capscrew 19 mm 10 15 L and XL A02818A...

Page 121: ...ze Type Hex size Torque value Screw coupling guard All A02818A 89 M10 x 1 5 Hex head capscrew 17 mm 10 15 Nut cou pling guard All A02089A 10 M10 x 1 5 Hex nut 17 mm 370A Screw stuffing box to casing 14 in A02818A 163 M24 x 3 0 Hex head capscrew 36 mm 600 800 16 in A02818A 145 M20 x 2 5 30 mm 375 500 19 in A02818A 145 M20 x 2 5 30 mm 375 500 22 in A02818A 165 M24 x 3 0 36 mm 600 800 Screw casing fo...

Page 122: ...and M A02815A 39 M12 x 1 75 Stud N A L and XL A02815A 40 M16 x 2 0 355 Nut gland to box S and M A02089A 12 M12 x 1 75 Hex nut 19 mm 85 115 L and XL A02089A 16 M16 x 2 0 24 mm 175 235 388K Jackbolt stuffing box to case All A02818A 109 M12 x 1 75 Hex head capscrew 19 mm 10 15 371A Screw bearing housing adjust ment S and M A02818A 106 M12 x 1 75 Hex head capscrew 19 mm L and XL A02818A 128 M16 x 2 0 ...

Page 123: ...ce between the impeller and case wear rings in order for the pump to operate at maximum efficiency Over time pump performance may degrade due to normal wear in this area If an individual part is out of specification it should be replaced Radial ring clearances Table 14 Radial Ring Clearances Size Impeller Ring OD mm in Casing Ring ID mm in Clearance mm in 3 x 6 12 164 37 6 4711 164 27 6 4671 165 3...

Page 124: ... 7693 1 02 0 040 1 22 0 048 10 x 12 19 324 24 12 7654 324 14 12 7614 325 44 12 8125 325 54 12 8165 1 20 0 047 1 40 0 055 6 x 10 22 252 36 9 9356 252 26 9 9316 253 38 9 9756 253 48 9 9796 1 02 0 040 1 22 0 048 6 x 10 25 281 42 11 0794 281 31 11 0754 282 44 11 1197 282 54 11 1237 1 02 0 040 1 22 0 048 8 x 10 22 289 38 11 3930 289 28 11 3890 290 44 11 4346 290 54 11 4386 1 06 0 042 1 26 0 050 12 x 14...

Page 125: ...2 683 3 68 0 145 4 19 0 165 20x24 31 1 575 13 22 643 574 88 22 633 578 69 22 783 578 94 22 793 3 56 0 140 4 06 0 160 24x30 35 1 24x 30 35A 1 24x 30 35N 1 706 76 27 825 706 45 27 813 709 52 27 934 709 78 27 944 2 77 0 109 3 33 0 131 30x 30 41 1 815 19 32 094 814 83 32 080 817 93 32 202 818 18 32 212 2 74 0 108 3 35 0 132 1 These sizes do not have impeller wear rings The dimension shown is the impel...

Page 126: ...ry The pump starts and then stops pumping The pump is not primed Re prime the pump and check that the pump and suction line are full of liquid The suction line has air or vapor pockets Rearrange the piping in order to eliminate air pockets The suction line has an air leak Repair the leak The bearings are running hot The pump and driver are not aligned prop erly Realign the pump and driver There is...

Page 127: ...ted 1 Determine which corners of the baseplate are high or low 2 Remove or add shims at the appropriate cor ners 3 Realign the pump and driver Vertical top to bottom align ment cannot be obtained angu lar or parallel The baseplate is not leveled properly and is probably bowed 1 Determine if the center of the baseplate should be raised or lowered 2 Level screws equally at the center of the base pla...

Page 128: ... impeller 7 4 i ALERT 2 Equipment Health Monitor troubleshooting To troubleshoot the i ALERT 2 Equipment Health Monitor please refer to the i ALERT 2 Equipment Health Monitor IOM or https www ittproservices com Our Services Aftermarket Products Monitoring i ALERT2 condition monitor 7 4 i ALERT 2 Equipment Health Monitor troubleshooting 126 Models 3180 3181 3185 and 3186 Installation Operation and ...

Page 129: ...3A Follower spring G S 3211 076309 Bearing assembly pad Notes for parts tables 7 10 The note references in the table columns refer to the following 1 Dependent on pump or frame size 2 Packed box 2 Mechanical seal 4 3 One plug for a lantern ring connection is standard 4 ShearpellerTM is available only in Duplex 2205 Code 3265 5 There is no impeller wear ring on the XL1 XL2 S and XL2 sizes 6 The dyn...

Page 130: ... 136 1 Bearing locknut Steel 164 1 Casing wear ring en closed impeller 1203 1203 1219 1209 1225 176 1 Sideplate open im peller 1001 1203 1219 1209 1225 178 1 Impeller key 2213 184 1 Stuffing box cover seal chamber 1000 1203 1219 1209 1225 193H 2 Grease fitting grease lube Steel 202 1 Impeller wear ring for enclosed impel ler 1203 1203 1219 1209 1225 222E 3 Set screw casing wear ring 2210 2229 2256...

Page 131: ...2 2260 360P 1 Gasket sideplate to casing Non asbestos aramid fiber 370A See note 1 Screw hex head lug to casing 2239 370B 8 Screw hex frame to box 2210 370C See note 1 Screw housing to frame 2210 370D 2 Screw frame foot to frame 2210 370E 1 Screw oil return grease lube 2210 371A See note 1 Bolt adjusting 2210 382 1 Bearing lockwasher Steel 383 1 Mechanical seal Material varies 400 1 Coupling key 2...

Page 132: ...alf 1203 1203 1605 1204 1217 1215 109A 1 Bearing end cover 1001 112 1 Bearing thrust Duplex angular contact back to back 122 1 Shaft 2249 125 1 Throttle bushing 3211 2380 2379 2230 2247 2248 126 1 Shaft sleeve 1226 2380 2379 2230 2247 2248 126A 1 Shearpeller sleeve n a n a n a n a n a n a 134A 1 Bearing housing 1000 136 1 Bearing locknut Steel 164 1 Casing wear ring for enclosed im peller option 1...

Page 133: ...rust Bronze with Viton O rings 333A 1 Labyrinth seal as sembly radial Bronze with Viton O rings 351 1 Gasket casing Non asbestos aramid fiber 353 See note 2 Stud gland 2226 355 See note 2 Nut gland 2228 356E See note 1 Studs sideplate 2226 357A See note 1 Nuts sideplate 2228 357J See note 1 Nut box to back plate 2228 358 1 Plugs casing drain optional 2230 2380 2379 2230 2247 2248 358M 3 Plugs casi...

Page 134: ...ly SS tube brass fittings 496 1 O ring housing Buna N 748 See note 1 Lug casing 1011 Table 17 Parts list for 3180 and 3185 XL1 XL2 S and XL2 groups Item Quantity Part name All 316SS All CD4MCuN Super Duplex A890 5A 100 1 Casing 1203 1216 1361 101 1 Impeller 1203 1216 1361 103 See note 5 Impeller wear ring enclosed impeller N A 105 1 Lantern ring PTFE 106 Set Packing packed box Non asbestos braid 1...

Page 135: ...352B 3 Setscrew VPE ring 2229 3280 353 See note 2 Stud gland 2441 355 See note 2 Nut gland 2441 356E See note 1 Stud casing wear ring to casing 2441 357A See note 1 Nuts casing wear ring to casing 2441 357J See note 6 Nut box to backplate N A 358 1 Plug casing drain optional 2229 2230 3280 358M 3 Plug casing gauge optional 2229 2230 3280 360 1 Gasket end cover 5163 360P 1 Gasket wear ring to casin...

Page 136: ...st iron A48 Class 25B 1003 Cast iron A48 Class 30B 0 6020 DR185 Gr200 G5501 FC20 1011 Ductile iron A536 GR 60 40 18 0 7040 R1083 400 12 G5502 FCD40 1040 Ferralium 1203 316 SS A743 CF 8M 1 4408 G5121 SC514 1204 Alloy 20 A743 CN 7M 1 4500 1209 317 SS A743 CG 8M 1 4448 1215 Hastelloy C A494 CW 7M 1216 CD4MCuN A890 GR 1B 1217 Hastelloy B A494 N 7M 1219 316L SS A743 CF 3M 1220 Titanium B367 Gr C 3 1225...

Page 137: ...31254 2380 Ferralium 2441 Stainless steel F738M A1 50 2442 Carbon steel 898 1 Class 8 8 3201 Carbon steel plate A283 GR D 3211 316SS A240 Type 316 3265 Alloy 2205 A240 1 4462 3280 Alloy 2507 A479 A479M 1 4501 8 2 Assembly drawings exploded views Figure 39 Exploded view of 3180 and 3185 S M L and XL groups 8 2 Assembly drawings exploded views Models 3180 3181 3185 and 3186 Installation Operation an...

Page 138: ...12F 370H 105 106 107 353 355 112 382 136 496 134A 423B 371A 370C 332A 125 126 418 370A 108 184 351 101 164 360P 100 358 358M 357A 356E Figure 40 Exploded view of 3180 and 3185 XL1 XL2 S and XL2 groups 8 2 Assembly drawings exploded views 136 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 139: ...Figure 41 Enclosed impeller option for the S M L and XL groups 8 2 Assembly drawings exploded views Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 137 ...

Page 140: ...gure 42 Enclosed impeller option for the XL1 XL2 S and XL2groups Figure 43 Shearpeller 8 2 Assembly drawings exploded views 138 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 141: ...Figure 44 Dynamic seal option 3180 3185 S M L and XL group only 8 2 Assembly drawings exploded views Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 139 ...

Page 142: ...Figure 45 TaperBore PLUS seal chamber with VPE ring 8 2 Assembly drawings exploded views 140 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 143: ...and seal chamber Figure 46 3180 3185 S M L and XL packed stuffing box drawing C03346A revision 4 issue 0 8 3 Envelope drawings for packed box and seal chamber Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 141 ...

Page 144: ...80 3185 XL1 XL2 S and XL2 packed stuffing box drawing A09638A revision 1 is sue 8 3 Envelope drawings for packed box and seal chamber 142 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 145: ...8 3 Envelope drawings for packed box and seal chamber Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 143 ...

Page 146: ...8 3180 3185 S M L and XL mechanical seal drawing C03494A revision 5 issue 0 8 3 Envelope drawings for packed box and seal chamber 144 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 147: ...3180 3185 XL1 XL2 S and XL2 mechanical seal drawing A09712AA revision 0 issue 8 3 Envelope drawings for packed box and seal chamber Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 145 ...

Page 148: ...8 3 Envelope drawings for packed box and seal chamber 146 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 149: ... 3180 3185 S M L and XL TaperBore PLUS seal drawing A06755A revision 1 issue 8 3 Envelope drawings for packed box and seal chamber Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 147 ...

Page 150: ...80 3185 XL1 XL2 S and XL2 TaperBore PLUS seal drawing A09636A revision 1 issue 8 3 Envelope drawings for packed box and seal chamber 148 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 151: ...8 3 Envelope drawings for packed box and seal chamber Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 149 ...

Page 152: ...9 Certification CE or CE ATEX 9 1 Certificates of conformance CSA Certificate 9 Certification CE or CE ATEX 150 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 153: ...9 1 Certificates of conformance Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 151 ...

Page 154: ...IECEx Certificate of Conformity 9 1 Certificates of conformance 152 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 155: ...9 1 Certificates of conformance Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 153 ...

Page 156: ...Chinese Certificate of Conformity 9 1 Certificates of conformance 154 Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual ...

Page 157: ...als 10 1 For additional documentation For any other relevant documentation or manuals contact your ITT representative 10 Other Relevant Documentation or Manuals Models 3180 3181 3185 and 3186 Installation Operation and Maintenance Manual 155 ...

Page 158: ...523 Asia Pacific ITT Fluid Technology Asia Pte Ltd 1 Jalan Kilang Timor 04 06 Singapore 159303 65 627 63693 65 627 63685 Europe ITT Goulds Pumps Millwey Rise Industrial Estate Axminster Devon England EX13 5HU 44 1297 639100 44 1297 630476 Latin America ITT Goulds Pumps Camino La Colina 1448 Condominio Industrial El Rosal Huechuraba Santiago 8580000 Chile 562 544 7000 562 544 7001 Middle East and A...

Page 159: ...umps Inc 240 Fall Street Seneca Falls NY 13148 USA 2019 ITT Inc The original instruction is in English All non English instructions are translations of the original instruction Form IOM 3180 85 81 86 en US 2019 12 ...

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