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Introduction and Safety

Safety message levels

Definitions

Safety message level

Indication

DANGER:  

A hazardous situation which, if  not avoided, will

result in death or serious injury

WARNING:  

A hazardous situation which, if  not avoided, could

result in death or serious injury

CAUTION:  

A hazardous situation which, if  not avoided, could

result in minor or moderate injury

Electrical Hazard:  

The possibility of  electrical risks if  instructions are

not followed in a proper manner

NOTICE:  

• A potential situation which, if  not avoided,

could result in an undesirable result or state

• A practice not related to personal injury

User health and safety

General precautions

This product is designed and manufactured using good workmanship and materials, and meets all
applicable industry standards. This product should be used only as recommended by an ITT engineer.

WARNING:

• Misapplication of  the valve can result in injury or property damage. Select valves and valve

components of  the proper materials and make sure that they are consistent with your specific
performance requirements. Incorrect application of  this product includes but is not limited to:
• Exceeding the pressure or temperature rating
• Failing to maintain this product according to the recommendations
• Using this product to handle caustic or hazardous substances that it is not designed to handle

Qualifications and training

The personnel responsible for the assembly, operation, inspection, and maintenance of  the valve must be
appropriately qualified. The operating company must do the following tasks:

• Define the responsibilities and competency of  all personnel handling this equipment.
• Provide instruction and training.
• Ensure that the contents of  the operating instructions have been fully understood by the personnel.

Introduction and Safety

2

Advantage

®

 Actuator 2.0 Installation and Operation Manual

Summary of Contents for Advantage 2.0

Page 1: ...Industrial Process Installation and Operation Manual Advantage Actuator 2 0...

Page 2: ...ation 5 Bonnet description 6 Valve diaphragm identification 7 Installation 8 Precautions 8 Install the valve and topworks 8 Disassemble the valve 9 Replace the valve diaphragm 10 Mount the topworks to...

Page 3: ...ded by an ITT engineer WARNING Misapplication of the valve can result in injury or property damage Select valves and valve components of the proper materials and make sure that they are consistent wit...

Page 4: ...marks associated with the product Maintenance safety precautions Be aware of these safety precautions when performing maintenance on this product You must decontaminate the product if it has been exp...

Page 5: ...ipping company Storage disposal and return requirements Storage If you are not immediately installing the product after delivery store it as follows Store the product in a dry room that maintains a co...

Page 6: ...the actuator as follows Table 1 Actuator Code Description B Advantage actuator 2 0 Table 2 Mode of operation Code Description 1 Fail open spring to open air to close direct acting 2 Fail close spring...

Page 7: ...nnet The non sealed bonnet has a weep hole that permits leakage of the process fluid if the diaphragm ruptures Sealed bonnet The sealed bonnet uses a special V notch vent plug which permits diaphragm...

Page 8: ...hragm tabs The molding date grade of diaphragm and valve size provide traceability to original batch records Supplier code Date code Figure 4 Elastomer diaphragm front Grade of diaphragm Valve size Fi...

Page 9: ...series 3 5 8 or 16 stainless steel bonnet Advantage actuator 2 0 can have the air inlets positioned in any quadrant The maximum valve operating pressure is 150 psig 10 34 bar This pressure is applicab...

Page 10: ...r adjustable opening stop If yes Remove the switch package If no Proceed to step 5 5 If the actuator mode of operation is fail open or fail close then load the actuator with air If the actuator mode o...

Page 11: ...nut by sliding the flat end into the actuator spindle so that it rests flush in the slot 5 Put the compressor over top of the tube nut 6 If replacing a PTFE diaphragm follow these steps a Install the...

Page 12: ...heavy resistance is achieved and additional force does not significantly rotate the diaphragm into the compressor 8 If replacing a PTFE diaphragm re invert the diaphragm Installation Advantage Actuato...

Page 13: ...r leakage past the indicating spindle o ring seal If leakage is present replace the spindle o rings 13 If the actuator mode of operation is fail open release the air allowing the valve to open 14 If t...

Page 14: ...20 50 2 3 5 7 1 00 25 5 16 M8 65 90 7 4 11 3 45 70 5 1 7 9 1 50 40 3 8 M10 200 225 23 25 75 130 8 5 14 7 2 00 50 7 16 M12 225 275 25 31 100 180 11 20 Guidelines Minimum values given will provide a lo...

Page 15: ...otate the adjusting bushing counterclockwise until resistance is felt The opening stop is now set 4 Adjust the valve closed switch Installation 14 Advantage Actuator 2 0 Installation and Operation Man...

Page 16: ...caster PA 17603 USA Tel 717 509 2200 Fax 717 509 2316 E mail pureflo custserv itt com ITT Pure Flo Richards Street Kirkham Lancashire PR4 2HU England Tel 44 1772 682696 Fax 44 1772 686006 2009 ITT Cor...

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