background image

For more information, see Fastener torque table for valve body to topworks in this manual.

4. Make multiple crisscross passes to build up torque to the final table value. Make additional crisscross

passes using final table values to evenly tighten each fastener to within 5% of  torque value.

5. Retighten the bonnet fasteners as noted above at ambient conditions after the system has cycled

through operating pressure and temperature.

6. Monitor the valve for leakage:

If  leakage ...

Then ...

Occurs at the body/bonnet

flange sealing area

Depressurize the system and retighten the bonnet fasteners as

noted above.

Continues

Depressurize the system and retighten the bonnet fasteners as

noted above. (maximum 3rd re-torque)

Continues

Replace the valve diaphragm.

For more information, see Replace the valve diaphragm in this manual.

Fastener torque table for valve body to topworks

Values given are for lubricated fasteners.

Valve size

Bolt size

PTFE diaphragm

Elastomer diaphragm

Inch

DN

Imperial

Metric

in-lb

N-m

in-lb

N-m

0.50

15

1/4"

M6

25-60

2.8-6.8

20-40

2.3-4.5

0.75

20

1/4"

M6

50-65

5.7-9.1

20-50

2.3-5.7

1.00

25

5/16"

M8

65-90

7.4-11.3

45-70

5.1-7.9

1.50

40

3/8"

M10

200-225

23-25

75-130

8.5-14.7

2.00

50

7/16"

M12

225-275

25-31

100-180

11-20

Guidelines

• Minimum values given will provide a longer diaphragm cycle life for valves in non-autoclave and low

thermal cycle conditions.

• Maximum values given may be necessary for autoclave conditions and for high thermal cycle

conditions.

• Torques should be applied at near ambient conditions (less than 100ºF (38ºC)).

Actuator operating pressure

Maximum permitted air supply pressure

psig

bar

kPA

90

6.2

620

Actuator pressure rating

The actuator will withstand pressures well in excess of  the rated pressure without risk of  bursting.
Maintaining operating pressure at or below the pressure rating will ensure optimum life of  the operating
components, such as the actuator diaphragm. However, operation at pressures up to 100 psig (6.9 bar), for
limited periods of  time, will not noticeably affect the life of  these components.

psig

bar

kPA

90

6.2

620

Set the adjustable opening stop

These instructions are for series 3, 5, 8, 16 actuators.
1. Remove the switch package, if  present.
2. Using air pressure and a bleed type regulator, open the valve to the desired position.

Installation

Advantage

®

 Actuator 2.0 Installation and Operation Manual

13

Summary of Contents for Advantage 2.0

Page 1: ...Industrial Process Installation and Operation Manual Advantage Actuator 2 0...

Page 2: ...ation 5 Bonnet description 6 Valve diaphragm identification 7 Installation 8 Precautions 8 Install the valve and topworks 8 Disassemble the valve 9 Replace the valve diaphragm 10 Mount the topworks to...

Page 3: ...ded by an ITT engineer WARNING Misapplication of the valve can result in injury or property damage Select valves and valve components of the proper materials and make sure that they are consistent wit...

Page 4: ...marks associated with the product Maintenance safety precautions Be aware of these safety precautions when performing maintenance on this product You must decontaminate the product if it has been exp...

Page 5: ...ipping company Storage disposal and return requirements Storage If you are not immediately installing the product after delivery store it as follows Store the product in a dry room that maintains a co...

Page 6: ...the actuator as follows Table 1 Actuator Code Description B Advantage actuator 2 0 Table 2 Mode of operation Code Description 1 Fail open spring to open air to close direct acting 2 Fail close spring...

Page 7: ...nnet The non sealed bonnet has a weep hole that permits leakage of the process fluid if the diaphragm ruptures Sealed bonnet The sealed bonnet uses a special V notch vent plug which permits diaphragm...

Page 8: ...hragm tabs The molding date grade of diaphragm and valve size provide traceability to original batch records Supplier code Date code Figure 4 Elastomer diaphragm front Grade of diaphragm Valve size Fi...

Page 9: ...series 3 5 8 or 16 stainless steel bonnet Advantage actuator 2 0 can have the air inlets positioned in any quadrant The maximum valve operating pressure is 150 psig 10 34 bar This pressure is applicab...

Page 10: ...r adjustable opening stop If yes Remove the switch package If no Proceed to step 5 5 If the actuator mode of operation is fail open or fail close then load the actuator with air If the actuator mode o...

Page 11: ...nut by sliding the flat end into the actuator spindle so that it rests flush in the slot 5 Put the compressor over top of the tube nut 6 If replacing a PTFE diaphragm follow these steps a Install the...

Page 12: ...heavy resistance is achieved and additional force does not significantly rotate the diaphragm into the compressor 8 If replacing a PTFE diaphragm re invert the diaphragm Installation Advantage Actuato...

Page 13: ...r leakage past the indicating spindle o ring seal If leakage is present replace the spindle o rings 13 If the actuator mode of operation is fail open release the air allowing the valve to open 14 If t...

Page 14: ...20 50 2 3 5 7 1 00 25 5 16 M8 65 90 7 4 11 3 45 70 5 1 7 9 1 50 40 3 8 M10 200 225 23 25 75 130 8 5 14 7 2 00 50 7 16 M12 225 275 25 31 100 180 11 20 Guidelines Minimum values given will provide a lo...

Page 15: ...otate the adjusting bushing counterclockwise until resistance is felt The opening stop is now set 4 Adjust the valve closed switch Installation 14 Advantage Actuator 2 0 Installation and Operation Man...

Page 16: ...caster PA 17603 USA Tel 717 509 2200 Fax 717 509 2316 E mail pureflo custserv itt com ITT Pure Flo Richards Street Kirkham Lancashire PR4 2HU England Tel 44 1772 682696 Fax 44 1772 686006 2009 ITT Cor...

Reviews: