ITOH DENKI POWER MOLLER HBM-604BN Technical Document Download Page 17

                                                                                                                              

  

 

 

 

 

Specifications subject to change without notice 

 
 

ITOH DENKI USA, INC 

 

135 Stewart Road 

rev15-0115 

PH:  570-820-8811 

Hanover Industrial Estates 

FX:  570-820-8838 

Wilkes-Barre, PA  18706-1462 

Page 17 of 25 

LEDs and Error Indications (Continued) 
 
 

LED 

Green

 

Orange

 

Red

 

ERR Signal 

(CN2-5) 

Cause

 

Effect 

Solution* 

CTRL 

Control 

Power 

 

(ON) 

Power ON 

Normal 

 

(OFF)

 

-

 

-

 

Power OFF 

No operation 

Apply 24V 

DC 

SEN A 

Sensor A 

 

(ON) 

When sensor 

signal is ON

 

Sensor output ON 

 

(OFF)

 

-

 

-

 

Sensor output OFF 

Blinks (1Hz) 

  

 

-

 

 

(ON)

 

Jam error 

Motor stops 

SEN B 

Sensor B

 

 

(ON) 

When sensor 

signal is ON

 

-

 

Sensor output ON

 

 

(OFF)

 

-

 

-

 

Sensor output OFF

 

Blinks (1Hz) 

  

 

-

 

 

(ON)

 

Jam error

 

Motor stops

 

 

* Solution 

1.   Indicates either a low voltage error or the fuse has blown.   

First check that there is a 24V DC power. If in manual recovery cycle the power to reset a low voltage 
error, if in automatic recovery the error will reset once a 24V DC is reached. See more information under 
Input/Output settings, DIP switch 1-2.  
If the voltage is a 24V DC power then the fuse has blown and the card must be replaced.   

2.  Motor unplugged.  Check motor ports to ensure the motor connectors are properly inserted into their respective 

motor ports.  If using only one motor per zone select forcible stop on the motor you are not using.  See more 
information under Input/Output Settings, DIP switch 2-3 and 2-4. 

3.  Motor lock.  Remove the cause of the motor lock and clear the zone 

A signal applied to CN4-2 for motor A or CN4-3 for motor B with DIP switch 2-3 ON for motor A and DIP switch 2-
4 ON for motor B will reset this error.  Review Connections CN4 and Input/output settings, DIP switch 2-3 and 
2-4

4.  Thermal protection.  See more information under Input/Output Settings, DIP switch 1-2 

A signal applied to CN4-2 for motor A or CN4-3 for motor B with DIP switch 2-3 ON for motor A and DIP switch 2-
4 ON for motor B will reset this error.  Review Connections CN4 and Input/output settings, DIP switch 2-3 and 
2-4
. 

  Thermal protection can only be reset if the temperature has fallen back into operating range 

 
 
 
 
 

Summary of Contents for POWER MOLLER HBM-604BN

Page 1: ...st overheating stall condition and overspeeding Lead free design for RoHS conformity Logic for general zero pressure accumulation ZPA is built in o Singulated release o Slug train release with Flexibl...

Page 2: ...l Information 3 Dimensions 3 User Interface 3 Standard Conveyor Configuration 3 Connections 4 Installation Precautions Please read before installation 7 Switch Settings 9 Input Output Settings 9 Speed...

Page 3: ...CN401 SW1 SW2 SW3 SW4 SW5 0V SEN 24V Sensor A Port Power A MOTOR A Port B 24V SEN 0V Sensor B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN...

Page 4: ...Motor A synchronization or sensor output selectable on SW2 1 6 Motor B synchronization or sensor output selectable on SW2 2 CN301 CN401 3 PIN connector for Photo Sensor Female Connector for Wiring WAG...

Page 5: ...age 5 of 25 Connections continued CN302 CN402 8 PIN connector for Communication Cable Female Connector for Wiring RJ 45 CN302 CN402 Description 1 Error status Wire size 26AWG or Equivalent 8 wire cabl...

Page 6: ...6 10 PIN connector for Motor Male Connector on Card JST S10B XH A Female Connector for Wiring JST XHP 10 PIN Description 1 GND Grey Wire size 28 22AWG 24 22AWG motor phases Terminal pins JST SXH 001T...

Page 7: ...r a short time at a slow speed to receive or advance any articles which may be between photo sensors There may be a risk for bodily injury because of moving rollers and transported articles Using as a...

Page 8: ...ollowed Static discharge may interfere with general logic processing and in possibly damage IC components on the circuit board The grounding screw ensures proper contact against the grounded metal fra...

Page 9: ...nput the RST signal to CN4 1 on the same card o Set DIP switch 1 1 OFF for another card and input the DIR signal to CN4 1 on the same card DIP switch 1 2 Error recovery Manual recovery MANU ON Default...

Page 10: ...ection FE FS FP FE FS FP ON CCW CW CW CCW 1 6 Motor B direction FE FS FP FE FS FP ON CCW CW CW CCW Motor direction as viewed from the cable side PM486 series is independent of ZPA logic flow direction...

Page 11: ...zone while receiving the signal becomes occupied Forcible RUN ON Default o Forces motor A s zone to RUN while receiving the signal under these conditions This setting does not override accumulation lo...

Page 12: ...8 55 180 4 7 50 164 0 6 45 147 6 5 40 131 2 4 35 114 8 3 30 98 4 2 25 82 0 1 20 65 6 0 15 49 2 Card controls speed through motor RPM feedback Roller surface speed is dependent on a combination of moto...

Page 13: ...when o Present zone is running due to the condition above o AND the upstream zone s photo sensor becomes clear If a jam occurs in the upstream zone Sensor Timer never starts Present zone will stop whe...

Page 14: ...stream zone s photo sensor becomes blocked Initial startup seek to sensor time is the same as the jam timer value ZPA will not begin until this time expires Other Settings Slave Mode 3 STOP RUN A 4 ST...

Page 15: ...1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V PWR STS A MOT...

Page 16: ...6Hz ON Fuse blown or low voltage No operation 1 OFF Blinks 1Hz ON Motor is not connected to card No operation 2 ON Blinks 1Hz ON Motor locked 1s No operation 3 OFF ON ON Thermal protection No operatio...

Page 17: ...der Input Output settings DIP switch 1 2 If the voltage is a stable 24V DC power then the fuse has blown and the card must be replaced 2 Motor unplugged Check motor ports to ensure the motor connector...

Page 18: ...iew Connections CN4 and Input output settings DIP switch 2 3 and 2 4 6 Sensor signal ON Should be on only when the photo sensor is blocked If it is on when the zone is clear then it is the incorrect t...

Page 19: ...ET SPEED SET B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR OUT B OUT A ERR INPUT B INP...

Page 20: ...e the output from the infeed photo eye is active the motor will continue to run regardless of sensor A or B s zone status The sensor timer is active after the infeed photo eye clears An external contr...

Page 21: ...ontroller will be applied to INPUT CN4 3 for product flow in the reverse direction The cards DIP switch 2 4 will be set to ON for Motor B forcible run There is no timing function applied to this confi...

Page 22: ...8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Product Flow P M 4 8 6 F E 6 0 1 SEN SYN A...

Page 23: ...PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Product Flow P M 4 8 6 F E 6 0 Product Flow P M 4 8...

Page 24: ...MA DIR 2 MB DIR 3 MA SYN 4 MB SYN Hi Low 0V 24V DC Photo sensor Photo sensor P M 4 8 6 F E 6 0 P M 4 8 6 F E 6 0 1 2 3 4 5 6 7 8 9 A B C D E F0 1 2 3 4 5 6 7 8 9 A B C D E F0 Node ID 1 MA DIR 2 MB DI...

Page 25: ...ge without notice ITOH DENKI USA INC 135 Stewart Road rev15 0115 PH 570 820 8811 Hanover Industrial Estates FX 570 820 8838 Wilkes Barre PA 18706 1462 Page 25 of 25 Revision History Revision Number Ch...

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