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Specifications subject to change without notice 

 
 

ITOH DENKI USA, INC 

 

135 Stewart Road 

rev15-0115 

PH:  570-820-8811 

Hanover Industrial Estates 

FX:  570-820-8838 

Wilkes-Barre, PA  18706-1462 

Page 1 of 25 

HBM-604BN/BP Technical Document 

 

 

 

General Features 

 

 

Operates FS, FE and FP series motors 

 

Runs one or two Power Mollers in one or two zone configurations 

o

  10 pin motor connector only 

 

LED indications for operation and error statuses 

 

Automatic or manual recovery for error statuses 

 

Motor protection against overheating, stall condition and overspeeding  

 

Lead free design for RoHS conformity 

 

Logic for general zero pressure accumulation (ZPA) is built-in 

o

  Singulated release  

o

  Slug (train) release with Flexible Zone Recognition (patented)  

 

Direct connection for two photo-sensors for power and signal 

 

Easy connection between adjacent HBM-604B’s with communication cables simplifies wiring 

 

Independent speed control for each motor 

 

Adjustable timers by rotary switch 

 

Automatically detects the end of a conveyor line for accumulation when the communication cable is disconnected 

 

Stable speed function to ensure that different weight articles travel at the same rate 

 

Enclosure is made from fire resistant ABS 

Summary of Contents for POWER MOLLER HBM-604BN

Page 1: ...st overheating stall condition and overspeeding Lead free design for RoHS conformity Logic for general zero pressure accumulation ZPA is built in o Singulated release o Slug train release with Flexibl...

Page 2: ...l Information 3 Dimensions 3 User Interface 3 Standard Conveyor Configuration 3 Connections 4 Installation Precautions Please read before installation 7 Switch Settings 9 Input Output Settings 9 Speed...

Page 3: ...CN401 SW1 SW2 SW3 SW4 SW5 0V SEN 24V Sensor A Port Power A MOTOR A Port B 24V SEN 0V Sensor B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN...

Page 4: ...Motor A synchronization or sensor output selectable on SW2 1 6 Motor B synchronization or sensor output selectable on SW2 2 CN301 CN401 3 PIN connector for Photo Sensor Female Connector for Wiring WAG...

Page 5: ...age 5 of 25 Connections continued CN302 CN402 8 PIN connector for Communication Cable Female Connector for Wiring RJ 45 CN302 CN402 Description 1 Error status Wire size 26AWG or Equivalent 8 wire cabl...

Page 6: ...6 10 PIN connector for Motor Male Connector on Card JST S10B XH A Female Connector for Wiring JST XHP 10 PIN Description 1 GND Grey Wire size 28 22AWG 24 22AWG motor phases Terminal pins JST SXH 001T...

Page 7: ...r a short time at a slow speed to receive or advance any articles which may be between photo sensors There may be a risk for bodily injury because of moving rollers and transported articles Using as a...

Page 8: ...ollowed Static discharge may interfere with general logic processing and in possibly damage IC components on the circuit board The grounding screw ensures proper contact against the grounded metal fra...

Page 9: ...nput the RST signal to CN4 1 on the same card o Set DIP switch 1 1 OFF for another card and input the DIR signal to CN4 1 on the same card DIP switch 1 2 Error recovery Manual recovery MANU ON Default...

Page 10: ...ection FE FS FP FE FS FP ON CCW CW CW CCW 1 6 Motor B direction FE FS FP FE FS FP ON CCW CW CW CCW Motor direction as viewed from the cable side PM486 series is independent of ZPA logic flow direction...

Page 11: ...zone while receiving the signal becomes occupied Forcible RUN ON Default o Forces motor A s zone to RUN while receiving the signal under these conditions This setting does not override accumulation lo...

Page 12: ...8 55 180 4 7 50 164 0 6 45 147 6 5 40 131 2 4 35 114 8 3 30 98 4 2 25 82 0 1 20 65 6 0 15 49 2 Card controls speed through motor RPM feedback Roller surface speed is dependent on a combination of moto...

Page 13: ...when o Present zone is running due to the condition above o AND the upstream zone s photo sensor becomes clear If a jam occurs in the upstream zone Sensor Timer never starts Present zone will stop whe...

Page 14: ...stream zone s photo sensor becomes blocked Initial startup seek to sensor time is the same as the jam timer value ZPA will not begin until this time expires Other Settings Slave Mode 3 STOP RUN A 4 ST...

Page 15: ...1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V PWR STS A MOT...

Page 16: ...6Hz ON Fuse blown or low voltage No operation 1 OFF Blinks 1Hz ON Motor is not connected to card No operation 2 ON Blinks 1Hz ON Motor locked 1s No operation 3 OFF ON ON Thermal protection No operatio...

Page 17: ...der Input Output settings DIP switch 1 2 If the voltage is a stable 24V DC power then the fuse has blown and the card must be replaced 2 Motor unplugged Check motor ports to ensure the motor connector...

Page 18: ...iew Connections CN4 and Input output settings DIP switch 2 3 and 2 4 6 Sensor signal ON Should be on only when the photo sensor is blocked If it is on when the zone is clear then it is the incorrect t...

Page 19: ...ET SPEED SET B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP1 ZP2 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR OUT B OUT A ERR INPUT B INP...

Page 20: ...e the output from the infeed photo eye is active the motor will continue to run regardless of sensor A or B s zone status The sensor timer is active after the infeed photo eye clears An external contr...

Page 21: ...ontroller will be applied to INPUT CN4 3 for product flow in the reverse direction The cards DIP switch 2 4 will be set to ON for Motor B forcible run There is no timing function applied to this confi...

Page 22: ...8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Product Flow P M 4 8 6 F E 6 0 1 SEN SYN A...

Page 23: ...PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B MOTOR B PWR I O CTRL SEN A SEN B 0V 24V Downstream Upstream Photo sensor 0V PS Output 24V DC Product Flow P M 4 8 6 F E 6 0 Product Flow P M 4 8...

Page 24: ...MA DIR 2 MB DIR 3 MA SYN 4 MB SYN Hi Low 0V 24V DC Photo sensor Photo sensor P M 4 8 6 F E 6 0 P M 4 8 6 F E 6 0 1 2 3 4 5 6 7 8 9 A B C D E F0 1 2 3 4 5 6 7 8 9 A B C D E F0 Node ID 1 MA DIR 2 MB DI...

Page 25: ...ge without notice ITOH DENKI USA INC 135 Stewart Road rev15 0115 PH 570 820 8811 Hanover Industrial Estates FX 570 820 8838 Wilkes Barre PA 18706 1462 Page 25 of 25 Revision History Revision Number Ch...

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