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SCREW AIR COMPRESSOR OPERATOR’S MANUAL TM356-10270

Vessel assembly

TM356-10270

TM+DD

1

Vessel Assembly

42

www.itmtools.com.au

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Summary of Contents for TM356-10270

Page 1: ...www itmtools com au Ver 1 0 OPERATOR S MANUAL SCREW TYPE AIR COMPRESSORS TM356 10270 10hp 270L Tank...

Page 2: ...replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT...

Page 3: ...on the compressor unit The installation of the compressor unit and all operations involving it must be performed in conformity with the regulations in force concerning electric plants and personal saf...

Page 4: ...be breathed by humans or used on direct contact with foodstuffs These uses are allowed if the compressed air produced is filtered by means of a suitable filtering system as per the applicable standar...

Page 5: ...pproved beforehand by the Manufacturer relieve the latter of responsibility for any damage resulting from the above actions ATTENTION UPSTREAM OF THE MACHINE INSTALLAN ISOLATOR KNIFE SWITCH WITH AN AU...

Page 6: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 English 6 Code 1641003212 Edition 10 2020 6 0 DANGERS ZONES FIG 4 Risks present on the whole machine 6 www itmtools com au...

Page 7: ...10270 English 7 0 SAFETY DEVICES 1 Safety screws 4 Oil filling cap with safety breather 2 Emergency stop 5 Safety valve 3 Side guard and electric board door can be opened using a internal hexagonal w...

Page 8: ...the compressor unit are part of the machine they have been applied for safety purposes and must not be removed or spoiled for any reason 1 Machine with automatic start 2 Air not filt for breathing Cod...

Page 9: ...r ventilation with a surface area of about 0 3 m2 each The first opening must be in a high position to evacuate the hot air the second opening must be low to allow the intake of external air for venti...

Page 10: ...S IN THE ENVIRONMENT After removing the packing ensure that the machine has no visibly damaged parts If you are in doubt do not use the machine but contact the manufacturer technical assistance servic...

Page 11: ...dards in force These cables must be as indicated on the machine wiring diagram Connect the cables to the charging clamps on the electric panel and make sure they are properly tightened After the first...

Page 12: ...the date of installation lubricate the screw before starting up Refer to manufacturer or dealer for further instruction If more than 6 months have passed between the inspection in the factory and the...

Page 13: ...STARTED 13 0 DIMENSIONS AND TECHNICAL DATA 4 7 5kw COG Name L mm W mm H mm Weight kg DME4 308 231 319 130 DME 5 5 280 273 319 160 DME 7 5 277 275 319 167 Motor Power kW 4 5 5 7 5 Max pressure MPa 0 8...

Page 14: ...alve set point is prohibited 5 Oil filter 6 Minimum pressure valve 7 Cooler 8 Vessel Pressure gauge 9 Oil separator 10 Oil filling cap 11 Oil level sight glasses 12 Vessel 13 Oil outlet valve 14 Motor...

Page 15: ...cording to regulations for heavy and weak current to reduce electromagnetism interferences Surge absorber must be communicated with inductive load such as AC contactor of output control of relay Outpu...

Page 16: ...is moved downwards when menu is selected Shift button Enter button This button services as shift button when data are modified and services as enter button when menu is selected Back button Reset butt...

Page 17: ...enter a user password After showing this interface The first bit data of password started flashing press or d to modify the flashing data equal to the first bit of password Press the shift button move...

Page 18: ...SE REVERSAL as a result the controller cannot start up the motor Then just change any arbitrary two phase power lines leading to check the rotation of motor When the air discharge pressure is higher t...

Page 19: ...ower contactors and the motor Rotor Lock Voltage too low pipes blocked Bearing Wear off or other mechanical failure or wrong set data etc Check the set data Voltage bearings pipes and other mechanical...

Page 20: ...t be carried out according to the maintenance schedule displayed on the machine 15 2 DRAINING CONDENSATE FROM THE OIL TANK If the compressor work cycle contemplates long pauses during which the machin...

Page 21: ...Year B Change the oil see control board LED Change the oil filter see control board LED Change the suction filter see control board LED Clean the finned surface of the air oil cooler Change the oil s...

Page 22: ...ER SUPPLY HAS BEEN DISCONNECTED Proceed as follows to top up see 18 0 for oil part number Open the front panel with the special key Slowly open the oil plug Ref 5 Fig 16 Top up to maximum level Ref 4...

Page 23: ...HANGING THE OIL see 18 0 part number for oil BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS AND FROM THE COMPRESSED AIR DISTRIBUTI...

Page 24: ...C or in particularly severe conditions we advise changing the oil at shorter intervals than those recommended in the maintenance chart DO NOT TOP UP WITH DIFFERENT OILS 15 8 REPLACING THE OIL SEPERAT...

Page 25: ...ty of Frequency of new belt hz Frequency of old belt hz after test DME 4 8 1625 1739 48 1 86 3 75 3 DME 4 10 1625 1739 48 1 87 3 76 3 DME 5 5 8 1625 1643 31 1 96 3 84 3 DME 5 5 10 1625 1643 32 1 95 3...

Page 26: ...ice has tripped check the power supply line Chapter 12 2 replace fuses 2 The machine does not start the pilot lamp Ref 1 F is flashes see Fig A 2A the main motor protection device has tripped reset th...

Page 27: ...ce Kits Ref Part Number Qty Name Validity 1641 0016 35 1 00 SERVICE KIT 1641 0018 24 1 AIR FILTER CORE 1625 1907 65 1 OIL FILTER 40L 1 12UNF 2B 1625 1907 79 1 FILTER OSE D90X135 INTERNAL 1630 1450 04...

Page 28: ...NT Ref Part Number Qty Name Validity 1010 1625 1907 73 2 SAFETY VALVE 19 08 2020 PRESS 8BAR 1010 1625 1907 74 2 SAFETY VALVE 19 08 2020 PRESS 10BAR Legend MDVAR TANKMOUNT Variant Tank Mounted PRESS 10...

Page 29: ...CK 28 10 2020 1040 1625 1908 48 1 DISCHARGE BLOCK GASKET 09 04 2020 1050 0211 1331 00 3 SCREW 09 04 2020 1060 0301 2335 00 3 WASHER 09 04 2020 1070 0333 2174 27 3 SPRING WASHER 09 04 2020 1080 1625 19...

Page 30: ...Ref Part Number Qty Name Validity 1010 1625 1907 73 1 SAFETY VALVE 09 04 2020 PRESS 8BAR 1010 1625 1907 74 1 SAFETY VALVE 09 04 2020 PRESS 10BAR Legend MDVAR FMOUNTED Variant Floor Mounted PRESS 10BA...

Page 31: ...ly Unloader assembly Ref Part Number Qty Name Validity 1020 1625 1672 60 1 PLUG 13 04 2020 1030 1641 0024 30 1 FAST COUPLING 15 07 2020 1040 0211 1250 00 3 SCREW 09 04 2020 1050 1625 1770 69 4 TAPPING...

Page 32: ...ilter Assembly IDRY Y Ref Part Number Qty Name Validity 1010 0803 5010 08 1 Y FILTER 24 08 2020 1020 1629 0511 02 1 FILTER ASSEMBLY 2GS 24 08 2020 1030 1629 0511 13 1 FILTER ASSEMBLY 2CD 24 08 2020 Le...

Page 33: ...10270 Cooler TM356 10270 TM DD 1 Cooler TH7 5 TMDD Ref Part Number Qty Name Validity 1010 1625 1908 61 1 COOLER COMB 9KW 19 08 2020 23 08 2020 24 08 2020 1020 1625 1770 70 4 TAPPING BOLT 19 08 2020 2...

Page 34: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 Air Filter assembly TM356 10270 TM DD 1 Air Filter Assembly 34 www itmtools com au...

Page 35: ...0018 24 1 AIR FILTER CORE 12 10 2020 Service kits 1641 0016 35 SERVICE KIT 1020 1092 9019 78 1 AIR FILLTER COVER 09 04 2020 1030 1641 0016 37 1 HOSE CLIP 15 06 2020 1641 0016 35 1 00 SERVICE KIT 1641...

Page 36: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 Dryer assembly IDRY Y TM356 10270 TM DD Dryer Assembly 36 www itmtools com au...

Page 37: ...45 1 PIPE 03 09 2020 4050 1639 6961 37 1 DRAIN INSULATION 03 09 2020 5010 2205 6819 00 1 COMPRESSOR 03 09 2020 5040 1624 6411 42 1 FAN 03 09 2020 04 11 2020 5040 2205 6829 18 1 FAN 05 11 2020 9843 040...

Page 38: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 TM356 10270 TM DD 1 Controller Ref Part Number Qty Name Validity 1010 1641 0015 10 1 CONTROLLER 08 05 2020 Controller 38 www itmtools com au...

Page 39: ...625 1808 80 3 NIPPLE 24 08 2020 1030 1625 1843 16 3 ELBOW 24 08 2020 1040 1641 0018 06 2 NIPPLE 24 08 2020 1050 2205 4364 00 1 NIPPLE 24 08 2020 1060 0661 1000 39 1 SEAL WASHER 24 08 2020 1070 1625 16...

Page 40: ...20 04 2020 18 08 2020 notcompatible 19 08 2020 23 08 2020 notcompatible 24 08 2020 PRESS 8BAR 1030 1641 0015 39 2 V BELT 09 04 2020 12 04 2020 20 04 2020 18 08 2020 notcompatible 19 08 2020 23 08 2020...

Page 41: ...FAN 09 04 2020 22 04 2020 notcompatible 23 04 2020 18 08 2020 19 08 2020 23 08 2020 notcompatible 24 08 2020 1015 0300 8019 00 4 WASHER 13 04 2020 18 08 2020 notcompatible 19 08 2020 23 08 2020 notco...

Page 42: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 Vessel assembly TM356 10270 TM DD 1 Vessel Assembly 42 www itmtools com au...

Page 43: ...ompatible 19 08 2020 23 08 2020 notcompatible 24 08 2020 1120 1625 1808 81 1 NIPPLE 30 06 2020 18 08 2020 notcompatible 19 08 2020 23 08 2020 notcompatible 24 08 2020 1130 1625 1869 99 1 NIPPLE 30 06...

Page 44: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 Motor 44 www itmtools com au...

Page 45: ...08 2020 notcompatible 19 08 2020 23 08 2020 notcompatible 24 08 2020 1035 0333 2174 28 2 SPRING WASHER 20 04 2020 18 08 2020 notcompatible 19 08 2020 23 08 2020 notcompatible 24 08 2020 1040 0147 1360...

Page 46: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 Hose assembly TM356 10270 TM DD TM356 10270 TM DD 1 Hose Assembly 46 www itmtools com au...

Page 47: ...O RING 04 09 2020 1070 1625 1907 47 2 O RING 04 09 2020 1080 0070 6002 04 AR TUBE 04 09 2020 1090 0070 6002 03 AR TUBE 04 09 2020 2010 1625 1908 43 1 HOSE 04 09 2020 2020 1625 1908 44 1 HOSE 04 09 20...

Page 48: ...SCREW AIR COMPRESSOR OPERATOR S MANUAL TM356 10270 Canopy TM356 10270 TM DD TM356 10270 TM DD 1 Canopy 48 www itmtools com au...

Page 49: ...R 24 08 2020 2050 1625 1971 75 1 RIGHT DOOR 24 08 2020 2060 1625 1908 51 1 FAN SUPPORT 24 08 2020 2070 1641 0015 06 1 PRE FOAM 24 08 2020 2080 1641 0017 99 2 FILTER SUPPORT 24 08 2020 3010 2205 6192 0...

Page 50: ...TM DD 1 Electrical components TM356 10270 TM DD Ref Part Number Qty Name Validity 1020 1641 0015 11 1 TEMPERATURE SENSOR 24 08 2020 1030 0661 1000 26 1 WASHER 24 08 2020 Substituted by 0661 1000 40 q...

Page 51: ...23 08 2020 24 08 2020 1020 1641 0016 14 1 SERVICE LABEL 19 08 2020 23 08 2020 notcompatible 24 08 2020 1030 1625 1729 41 1 LABEL OIL OUTLET 19 08 2020 23 08 2020 notcompatible 24 08 2020 1040 1625 16...

Page 52: ...JBK3 63VA 11 10 2020 T1 1089 9307 54 1 TRANSFORMER 11 10 2020 CT1 1641 0016 41 1 SOLENOID VALVE CABLE 11 10 2020 YV01 1088 0032 35 1 TERMINAL 11 10 2020 1641 0018 13 1 CUBICLE BOX 11 10 2020 1625 140...

Page 53: ...04 2020 Service kits 1641 0016 35 SERVICE KIT 1020 1641 0015 07 1 OIL FILTER HOUSING 09 04 2020 1030 1625 1808 22 1 NIPPLE 09 04 2020 1040 0211 1325 03 4 CAP SCREW 30 06 2020 1641 0016 35 1 00 SERVICE...

Page 54: ...07 3287 1115 sales industrialtool com au www itmtools com au NATIONAL SALES DISTRIBUTION LOCATIONS HEAD OFFICE Sales Office Distribution Warehouse Sales Office Distribution Warehouse Sales Office Dist...

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