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PETROL GENERATOR GT SERIES OPERATOR’S 

MANUAL

TRADE SERIES

OPERATION

TO START THE ENGINE

1.  Disconnect all loads to the generator. Turn off the master switch to ensure that no electrical current 

is connected to the generator.

2.  Turn the fuel valve lever to the ON position. Wait for a minute for the fuel to enter to the carburettor 

(for first time use).

3.  For cold engine, move choke lever to full choke position. To restart a warm engine, move choke 

lever to half choke or to RUN position.

USING KEY START TO START THE ENGINE

1.  Turn the engine switch to the START position and hold it there until the engine starts. Note that 

when the motor is started for the very first time, it may require a number of attempts to start until the 
fuel has travelled from the tank to the motor.

2.  Once you hear the engine operating, release the key to allow the position to move from START to 

ON position.

3.  Move the choke lever back to RUN position.

USING RECOIL START

1.  Using recoil start to start the engine- Turn the engine switch to the ON position. Pull the starter grip 

lightly until you feel the resistance, then pull the starter cord out briskly and rapidly. Allow starter 
cord to return slowly.

2.  When engine starts, move choke lever slowly to the RUN position.
3.  Under long, continuous-run operating conditions, be prepared to check the fuel level through the 

fuel gauge on the top. Never refuel when the generator is in operation.

17

OPERATING MANUAL

!

 

WARNING

Heat build-up from inadequate ventilation can result in fire, posing a serious risk 

to nearby persons and structures. Situate so there is adequate clearance around 

generator to allow for cooling airflow so that heat does not build up.

HOT EXHAUST CLEARANCE

Make sure your generator’s exhaust system is at least 2 meters from all combustible 

materials and buildings/structures.

Equip the engine with a spark arrestor if the generator will be used near any ignitable 

forest, brush, or grassy land. (See the “Specications” section of this manual to determine 

if your generator is already equipped.) Make sure you comply with applicable local, state, 

and federal codes

Keep a fire extinguisher rated “ABC” nearby. Keep it properly charged and be familiar with 

its use.

NO WET CONDITIONS

Choose a location where the generator will NOT be exposed to rain, snow, or direct sunlight. Exposure to 

water can cause electric shock. You may operate the generator under an outdoor, canopy-like structure 

of heat-resistant material that is open on all sides. Make sure that all parts of canopy are at least 2m from 

exhaust, and allow for adequate clearance above generator so that heat does not build up.

OPERATE AWAY FROM DUST/DIRT

Do not use the generator in extremely dusty or dirty conditions. Excessive dust and dirt can cause 

premature failure of the machine.

HEARING PROTECTION

Generators can produce noise levels > 70 dB in close proximity, which can be dangerous to human hearing 

with prolonged exposure to the running generator for an extended period of time.

!

 

WARNING

Never attempt to attach ductwork to the muffler system to lower noise levels. This 

could cause hot air deflection, heat build-up and increased exhaust back-pressure, 

resulting in possible exhaust leakage or damage to the generator.

POWER LOAD PLANNING & MANAGEMENT

An Important Message about Temperature 

Your engine is designed and rated for continuous operation at ambient temperatures up to 

40°C. When your product is needed, your product may be operated at temperatures ranging 

from -15°C to 50°C for short periods. If the product is exposed to temperatures outside this 

range during storage, it should be brought back within this range before operation. In any 

event, the product must always be operated outdoors, in a well-ventilated area and away from 

doors, windows and other vents.

When operated above 25°C there may be a decrease in power. Maximum wattage and current 

are subject to and limited by such factors as fuel BTU content, ambient temperature, altitude, 

engine condition and etc. Maximum power decreases about 3.5% for each 1,000 feet above sea 

level; and will also decrease about 1% for each-12.2°C above 16°C ambient temperature.

20

GENERATOR

TO START THE ENGINE 

1.  Disconnect all loads to the generator. Turn off the master switch to ensure that no 

electrical current is connected to the generator.

2.  Turn the fuel valve lever to the ON position. Wait for a minute for the fuel to enter to the 

carburettor (for first time use).

3.  For cold engine, move choke lever to full choke position. To restart a warm engine, move

choke lever to half choke or to RUN position.

USING KEY START TO START THE ENGINE

1.  Turn the engine switch to the START position and hold it there until the engine starts. Note 

that when the motor is started for the very first time, it may require a number of attempts 

to start until the fuel has travelled from the tank to the motor.

2.  Once you hear the engine operating, release the key to allow the position to move from 

START to ON position.

3.  Move the choke lever back to RUN position. 

USING RECOIL START 

1.  Using recoil start to start the engine- Turn the engine switch to the ON position. Pull the 

starter grip lightly until you feel the resistance, then pull the starter cord out briskly and 

rapidly. Allow starter cord to return slowly.

2.  When engine starts, move choke lever slowly to the RUN position.
3.  Under long, continuous-run operating conditions, be prepared to check the fuel level 

through the fuel gauge on the top. Never refuel when the generator is in operation. 

!

 

WARNING

A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if 

engine is running or still hot. Let cool at least 2 minutes. Check engine oil level each 

time you refuel.  Change oil after the first 20 operating hours and at least every 50 

operating hours thereafter. 

Never open fuel cap while engine is running. Hot fuel can spray over face and body. 

Hearing can be damaged from prolonged, close-range exposure to the type of noise 

produced by this generator. The use of ear plugs or other hearing protection device 

is recommended for a person working within 4-6 metres of the running generator. 

Loose or dangling apparel can become entangled in moving parts. Metal jewellery 

can conduct electricity. Never wear jewellery or loose-fitting clothing when 

operating the generator.

A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if engine is running 
or still hot. Let cool at least 2 minutes. Check engine oil level each time you refuel. Change oil after 
the first 20 operating hours and at least every 50 operating hours thereafter.

Never open fuel cap while engine is running. Hot fuel can spray over face and body. Hearing can be 
damaged from prolonged, close-range exposure to the type of noise produced by this generator. The 
use of ear plugs or other hearing protection device is recommended for a person working within 4-6 
metres of the running generator.

Loose or dangling apparel can become entangled in moving parts. Metal jewellery can conduct 
electricity. Never wear jewellery or loose-fitting clothing when operating the generator.

WARNING

!

!

19

www.itmtools.com.au

Summary of Contents for GT Seris

Page 1: ...com au Ver 1 0 OPERATOR S MANUAL PETROL GENERATOR GT SERIES Models GT2800 GT3500 GT4000 GT6800 GT8100 TRADE SERIES TO PREVENT SERIOUS INJURY OR DAMAGE TO YOU GENERATOR READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ...

Page 2: ...t to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the A...

Page 3: ... Time 50 Load 19 Hours 16 Hours 14 Hours 13 Hours 12 Hours DC Power 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A AC outlets 2 x 15A 2 x 15A 2 x 15A 2 x 15A 2 x 15A Start System Recoil Recoil Electric Electric Electric Pure Sine Wave THD 5 THD 5 THD 5 THD 5 THD 5 Alternator AVR AVR AVR AVR AVR Circuit Breaker Yes Yes Yes Yes Yes Residual Current Device RCD No No No No No Low Oil Sensor Yes Yes Yes ...

Page 4: ...cal output drops there is sparking flames or smoke coming from the generator or if the receptacles are damaged Never use the generator to power medical support equipment Always remove any tools or other service equipment used during maintenance from the generator before operating Petrol and petrol vapors are extremely flammable and explosive under certain conditions Always refuel the generator out...

Page 5: ...ate the generator with damaged missing or broken parts Do not modify the generator in any way Modifications can create serious safety hazards and will also void the warranty Never attempt to modify the generator speed setting The generator speed is preset for safe and optimal performance of the generator If speed needs adjusting it must be done by factory authorised personnel Never attempt to conn...

Page 6: ...sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Wireless Remote Starter 1 if any Spark Plug Socket Wrench 1 Battery Charger 12V 8 3A output 1 Wheel Kit Accessories Box if any Funnel 1 WHEEL KIT ACCESSORIES BOX Open the Wheel Kit Accessories box and verify the contents against the list right If any parts are missing please locate an authorised 1 Washer 2 used 2 Flange Bolt ...

Page 7: ...ide 3 Install the mounting feet to the frame using the M8 flange bolts included 1 Mounting Foot 2 Flange Bolts M8 1 2 Figure 1 Assemble Mounting Feet to Frame INSTALLING WHEELS TO FRAME 1 Insert axle pin through washer and wheel 2 Install the wheel with axle pin through the axle bracket on the frame The eye of the bolt should be facing toward the inside of the generator 2 1 3 Figure 3 Assemble Whe...

Page 8: ...ble red boot to the negative post on the battery NEVER touch both battery posts simultaneously NEVER place a metal tool across both battery posts ALWAYS use insulated or nonconducting tools when installing the battery 1 Always make sure to attach the positive battery cable first 1 and then the negative cable second 2 see Figure 4 1 2 Figure 4 Battery Connection Order 1 Positive Battery Cable Red 2...

Page 9: ...RATION Engine power is reduced the higher you operate above sea level Output will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result due to increased fuel mixture Other issues include hard starting increased fuel consumption and spark plug fouling Always operate...

Page 10: ...ngine gets warm it is not safe to add petrol to the fuel tank or engine oil to the engine while the engine is running or the engine and muffler are hot CHECKING AND OR ADDING ENGINE OIL Internal pressure can build in the engine crankcase while the engine is running Removing the oil fill plug dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely...

Page 11: ...witch The owner of the generator is responsible to ensure the proper oil level is maintained during the operation of the generator Failure to maintain the proper oil level can result in engine damage NOTICE Let engine stabilize and warm up for a few minutes before adding load OPERATION ADDING PETROL TO THE FUEL TANK Required Petrol Only use petrol that meets the following requirements Unleaded pet...

Page 12: ... s electrical system by isolating your generator from your utility company s power lines Connects your generator to a critical subset of your building s circuits that are needed for emergency power needs A transfer switch must be installed in order to isolate your generator from the utility power grid If your generator is NOT properly isolated from the utility system serious hazards will arise Whe...

Page 13: ...g is not required when the generator is used as a portable power source Below grounding method is only needed by a qualified electrician if not connecting through your building s electrical system WARNING WARNING 1 Drive a 3 4 or 1 copper pipe or rod into the ground close to the generator The pipe rod must penetrate moist earth the depth required will be dictated by local soil conditions 2 Connect...

Page 14: ...te its location The MEN link cable clearly labeled as MEN Link Extension cords may be used to power devices that are located at a distance from the generator However use only Australian approved outdoor rated grounded extension cords Locate the generator in a convenient place and where possible avoid long extension leads and possible damage to leads by pedestrian or vehicular traffic Extension lea...

Page 15: ...rs freezers air conditioners or small hand tools one at a time 2 Let each motor stabilize before connecting the next device 3 Connect any lights you are planning on powering 4 Connect voltage sensitive equipment such as electronics via surge protectors Plug devices such as TV s computers and microwaves into a voltage surge protector then plug the surge protector into the generator 12V DC CONNECTIO...

Page 16: ...d disconnect the cable clamps from the battery in that order Note The battery charging socket should only be used while the 240V AC outlets are NOT being used If the battery was originally in a low level of charge the battery will take many hours to recharge fully The time frame will depend on the size of the battery It s suggested to wear protective clothing gloves and eye protection when handlin...

Page 17: ...wattage can be approximated to be three to five times the running wattage Estimates for the running wattage requirements for common devices are listed in the table below Guidance for starting wattages is provided in the table s footnotes To size your generator correctly you need to use Watts here are some useful calculations Watts Volts x Amps Example 240 Volts x 5 Amps 1200 Watts a Hard starting ...

Page 18: ...paired by a qualified electrician 3 RESET THE RCBO by simply switching the RCBO toggle to ON position 4 The unit is now ready for operation No electrical device should be operated or plugged in prior to checking for physical damage and testing of the RCBO Fill oil to the bottom lip of the dipstick GENERATOR ING may es and may e powering e powering manufacturer to arting wattage mon devices are Vol...

Page 19: ...travelled from the tank to the motor 2 Once you hear the engine operating release the key to allow the position to move from START to ON position 3 Move the choke lever back to RUN position USING RECOIL START 1 Using recoil start to start the engine Turn the engine switch to the ON position Pull the starter grip lightly until you feel the resistance then pull the starter cord out briskly and rapid...

Page 20: ...stor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark arrestor screen shows signs of wear rips tears or large openings in the screen replace the spark arrestor screen NOTE Only use Westinghouse spark arrestors as replacements 6 If screen is not torn then clean using a wire brush commercial solvent or compressed air Remove any dirt and debris that may have collected o...

Page 21: ...CE Always maintain proper engine oil level Failure to maintain proper engine oil level could result in severe damage to the engine and or shorten the life of the engine Always use the specified engine oil Failure to use the specified engine oil can cause accelerated wear and or shorten the life of the engine Engine oil level should be checked before every use 1 Always operate or maintain the gener...

Page 22: ...r element during cleaning or drying Only apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL Always operate or maintain the generator on a flat surface Stop the engine Let engine sit and cool for several minutes allow crankcase pressure to equalize Place oil pan or suitable contain...

Page 23: ...se Part Number 180526 MAINTENANCE SPARK PLUG GAP Cleaning the Air Filter Continued from Page 25 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer on the ground or into ground water or waterways Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous material...

Page 24: ...arging port on the generator control panel Plug the charger into a 110 120 volt AC outlet CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold 1 Remove the rocker arm cover and carefully remove the gasket If the gasket is torn or damaged it must be replaced 2 Remove the spark plug so the engine can be rotated more easily 3 Rotate the engi...

Page 25: ...ere coil handle to allow the engine to turn over several times This will distribute the oil and protect the cylinder wall from corroding during storage 9 Replace the spark plug see Spark Plug Maintenance on page 23 10 Move the generator to a clean dry place for storage 6 Install the new battery into the generator frame Battery must meet specifications in table below to work properly 7 Connect the ...

Page 26: ...essary 7 Spark plug boot is not fully engaged with the spark plug tip 7 Firmly push down on the spark plug boot to ensure the boot is fully engaged 8 Spark plug is faulty 8 Remove and check the spark plug Replace if faulty 9 Dirty plugged spark arrestor 9 Check and clean the spark arrestor 10 Stale fuel 10 Drain fuel and replace with fresh fuel 11 If trying 1 11 above does not solve the problem th...

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