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PETROL GENERATOR GT SERIES 

OPERATOR’S MANUAL

TRADE SERIES

STARTING THE ENGINE

OPERATION

PRE-OPERATION CHECK

1.  Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened.
2.  Check the engine oil level. Add oil if low. Do not overfill. Running the engine without sufficient oil 

can cause unrepairable damage.

3.  Check fuel level. Add fuel if low (fresh unleaded RON 91 recommended). Starting with a full tank 

will help to eliminate or reduce operating interruptions for refuelling. Check fuel system components 
and lines for signs of leak.

4.  Check battery level. If the battery level is unable to start the engine, charge it with the 12V charger 

included in the package.

19

OPERATING MANUAL

STARTING THE ENGINE

PRE-OPERATION CHECK

1.  Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened.
2.  Check the engine oil level. Add oil if low. Do not overfill. Running the engine without 

sufficient oil can cause unrepairable damage.

3.  Check fuel level. Add fuel if low (fresh unleaded RON 91 recommended). Starting with a 

full tank will help to eliminate or reduce operating interruptions for refuelling. Check fuel 

system components and lines for signs of leak.

4.  Check battery level. If the battery level is unable to start the engine, charge it with the 12V 

charger included in the package.

RCBO SAFETY CHECK

1.  Lift the clear plastic cover on the panel to access the RCBO safety toggle switch.
2.  TEST THE RCBO before each and every use by pressing the test button. This will 

immediately cause the unit to trip and shut off the power to the socket outlets. If the RCBO 

fails to switch OFF after depressing the test button (marked “T”) then the unit should be 

immediately taken out of service, tagged appropriately and not be used until repaired by a 

qualified electrician.

3.  RESET THE RCBO by simply switching the RCBO toggle to ON position.
4.  The unit is now ready for operation. No electrical device should be operated or plugged in 

prior to checking for physical damage and testing of the RCBO.

Fill oil to the 

bottom lip of the 

dipstick

18

GENERATOR

!

 

WARNING

NEVER exceed the rated wattage capacity of your generator. OVERLOADING may 

cause SERIOUS DAMAGE to the generator and attached electrical devices and may 

result in fire.

Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge) wattage of the devices you will be powering.

Before using your generator, determine the running and starting wattage requirements of all the electrical devices you will be powering 

simultaneously. Following below 4 simple steps and example on the right:

Step 1. Determine the tools and appliances you want to power at the same time

Step 2. List the start up and running power usage (Watts) for each product

Step 3. Add the total power usage and add 10% as a safety net

Step 4. Choose a generator with a rated and maximum power that equals or exceeds your totals

In this case a generator with a rated power of at least 3108W and a maximum power output 

greater than 7233W would be required.

STARTING POWER CONSUMPTION

Electronic appliances and brushed motors generally will not draw more than running Watts 

at start up. Induction motors in equipment like air conditioners, welders, water pumps and 

compressors can draw 2 to 5 times their running power to start. Please consult your equipment’s rating label, manual or the manufacturer to 

confirm specific requirement.

 

If only the running wattage is given on the nameplate for a device with an electric motor, the starting wattage 

can be approximated to be three to five times the running wattage. Estimates for the running wattage requirements for common devices are 

listed in the table below. Guidance for starting wattages is provided in the table’s footnotes. 

To size your generator correctly you need to use Watts - here are some useful calculations:  Watts = Volts x Amps Example 240 Volts x 5 Amps = 

1200 Watts

DEVICE

RUNNING WATTS

DEVICE

RUNNING WATTS

Air conditioner (12.000 BTU)

1700 (a,b)

Jet pump

800 (a)

Battery charger (20 Amp)

500

Lawn mower

1200

Belt sander (3”)

1000

Light bulb (100 Watt)

100

Chain saw

1200

Microwave oven

700

Circular saw(6½”)

2000 (a,b)

Milk cooler

1100 (a)

Coffee maker

1800 (a,b)

Oil burner on furnace

300

Compressor (1 HP)

1400 (a,b)

Oil-red space heater (140,000 Btu)

400

Compressor (3/4 HP)

1800 (a)

Oil-red space heater (85,000 Btu)

225

Compressor (1/2 HP)

1400 (a)

Oil-red space heater (30,000 Btu)

150

Curling iron

700

Oven

4500

Dishwasher

1200

Paint sprayer, Airless (1/3 HP)

600 (a)

Edge trimmer

500

Paint sprayer, Airless (handheld)

150

Electric nail gun

1200

Radio

200

Electric range (1 element)

1500

Refrigerator

600 (b)

Electric skillet

1250

Slow cooker

200

Furnace fan (1/3 HP)

1200 (a)

Submersible pump (1-1/2 HP)

2800 (a)

Freezer

800 (b)

Submersible pump (1 HP)

2000 (a)

Hair dryer

1200

Submersible pump (1/2 HP)

1500 (a)

Hand drill (1”)

1100

Sump pump

600 (a)

Hand drill (3/8”)

500

Television

500

Hedge trimmer

450

Toaster

1000

Home computer

150

Vacuum cleaner

250

Kettle

2400

Water heater

3000

(a) Hard-starting motors require 3-5 times the rated running watts

  

(b) For extremely hard to start loads such as air conditioners and air 

compressors, consult the equipment dealer to determine max wattage

19

OPERATING MANUAL

STARTING THE ENGINE

PRE-OPERATION CHECK

1.  Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened.
2.  Check the engine oil level. Add oil if low. Do not overfill. Running the engine without 

sufficient oil can cause unrepairable damage.

3.  Check fuel level. Add fuel if low (fresh unleaded RON 91 recommended). Starting with a 

full tank will help to eliminate or reduce operating interruptions for refuelling. Check fuel 

system components and lines for signs of leak.

4.  Check battery level. If the battery level is unable to start the engine, charge it with the 12V 

charger included in the package.

RCBO SAFETY CHECK

1.  Lift the clear plastic cover on the panel to access the RCBO safety toggle switch.
2.  TEST THE RCBO before each and every use by pressing the test button. This will 

immediately cause the unit to trip and shut off the power to the socket outlets. If the RCBO 

fails to switch OFF after depressing the test button (marked “T”) then the unit should be 

immediately taken out of service, tagged appropriately and not be used until repaired by a 

qualified electrician.

3.  RESET THE RCBO by simply switching the RCBO toggle to ON position.
4.  The unit is now ready for operation. No electrical device should be operated or plugged in 

prior to checking for physical damage and testing of the RCBO.

Fill oil to the 

bottom lip of the 

dipstick

18

GENERATOR

!

 

WARNING

NEVER exceed the rated wattage capacity of your generator. OVERLOADING may 

cause SERIOUS DAMAGE to the generator and attached electrical devices and may 

result in fire.

Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge) wattage of the devices you will be powering.

Before using your generator, determine the running and starting wattage requirements of all the electrical devices you will be powering 

simultaneously. Following below 4 simple steps and example on the right:

Step 1. Determine the tools and appliances you want to power at the same time

Step 2. List the start up and running power usage (Watts) for each product

Step 3. Add the total power usage and add 10% as a safety net

Step 4. Choose a generator with a rated and maximum power that equals or exceeds your totals

In this case a generator with a rated power of at least 3108W and a maximum power output 

greater than 7233W would be required.

STARTING POWER CONSUMPTION

Electronic appliances and brushed motors generally will not draw more than running Watts 

at start up. Induction motors in equipment like air conditioners, welders, water pumps and 

compressors can draw 2 to 5 times their running power to start. Please consult your equipment’s rating label, manual or the manufacturer to 

confirm specific requirement.

 

If only the running wattage is given on the nameplate for a device with an electric motor, the starting wattage 

can be approximated to be three to five times the running wattage. Estimates for the running wattage requirements for common devices are 

listed in the table below. Guidance for starting wattages is provided in the table’s footnotes. 

To size your generator correctly you need to use Watts - here are some useful calculations:  Watts = Volts x Amps Example 240 Volts x 5 Amps = 

1200 Watts

DEVICE

RUNNING WATTS

DEVICE

RUNNING WATTS

Air conditioner (12.000 BTU)

1700 (a,b)

Jet pump

800 (a)

Battery charger (20 Amp)

500

Lawn mower

1200

Belt sander (3”)

1000

Light bulb (100 Watt)

100

Chain saw

1200

Microwave oven

700

Circular saw(6½”)

2000 (a,b)

Milk cooler

1100 (a)

Coffee maker

1800 (a,b)

Oil burner on furnace

300

Compressor (1 HP)

1400 (a,b)

Oil-red space heater (140,000 Btu)

400

Compressor (3/4 HP)

1800 (a)

Oil-red space heater (85,000 Btu)

225

Compressor (1/2 HP)

1400 (a)

Oil-red space heater (30,000 Btu)

150

Curling iron

700

Oven

4500

Dishwasher

1200

Paint sprayer, Airless (1/3 HP)

600 (a)

Edge trimmer

500

Paint sprayer, Airless (handheld)

150

Electric nail gun

1200

Radio

200

Electric range (1 element)

1500

Refrigerator

600 (b)

Electric skillet

1250

Slow cooker

200

Furnace fan (1/3 HP)

1200 (a)

Submersible pump (1-1/2 HP)

2800 (a)

Freezer

800 (b)

Submersible pump (1 HP)

2000 (a)

Hair dryer

1200

Submersible pump (1/2 HP)

1500 (a)

Hand drill (1”)

1100

Sump pump

600 (a)

Hand drill (3/8”)

500

Television

500

Hedge trimmer

450

Toaster

1000

Home computer

150

Vacuum cleaner

250

Kettle

2400

Water heater

3000

(a) Hard-starting motors require 3-5 times the rated running watts

  

(b) For extremely hard to start loads such as air conditioners and air 

compressors, consult the equipment dealer to determine max wattage

18

www.itmtools.com.au

Summary of Contents for GT Seris

Page 1: ...com au Ver 1 0 OPERATOR S MANUAL PETROL GENERATOR GT SERIES Models GT2800 GT3500 GT4000 GT6800 GT8100 TRADE SERIES TO PREVENT SERIOUS INJURY OR DAMAGE TO YOU GENERATOR READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ...

Page 2: ...t to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the A...

Page 3: ... Time 50 Load 19 Hours 16 Hours 14 Hours 13 Hours 12 Hours DC Power 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A 12V 8 3A AC outlets 2 x 15A 2 x 15A 2 x 15A 2 x 15A 2 x 15A Start System Recoil Recoil Electric Electric Electric Pure Sine Wave THD 5 THD 5 THD 5 THD 5 THD 5 Alternator AVR AVR AVR AVR AVR Circuit Breaker Yes Yes Yes Yes Yes Residual Current Device RCD No No No No No Low Oil Sensor Yes Yes Yes ...

Page 4: ...cal output drops there is sparking flames or smoke coming from the generator or if the receptacles are damaged Never use the generator to power medical support equipment Always remove any tools or other service equipment used during maintenance from the generator before operating Petrol and petrol vapors are extremely flammable and explosive under certain conditions Always refuel the generator out...

Page 5: ...ate the generator with damaged missing or broken parts Do not modify the generator in any way Modifications can create serious safety hazards and will also void the warranty Never attempt to modify the generator speed setting The generator speed is preset for safe and optimal performance of the generator If speed needs adjusting it must be done by factory authorised personnel Never attempt to conn...

Page 6: ...sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Wireless Remote Starter 1 if any Spark Plug Socket Wrench 1 Battery Charger 12V 8 3A output 1 Wheel Kit Accessories Box if any Funnel 1 WHEEL KIT ACCESSORIES BOX Open the Wheel Kit Accessories box and verify the contents against the list right If any parts are missing please locate an authorised 1 Washer 2 used 2 Flange Bolt ...

Page 7: ...ide 3 Install the mounting feet to the frame using the M8 flange bolts included 1 Mounting Foot 2 Flange Bolts M8 1 2 Figure 1 Assemble Mounting Feet to Frame INSTALLING WHEELS TO FRAME 1 Insert axle pin through washer and wheel 2 Install the wheel with axle pin through the axle bracket on the frame The eye of the bolt should be facing toward the inside of the generator 2 1 3 Figure 3 Assemble Whe...

Page 8: ...ble red boot to the negative post on the battery NEVER touch both battery posts simultaneously NEVER place a metal tool across both battery posts ALWAYS use insulated or nonconducting tools when installing the battery 1 Always make sure to attach the positive battery cable first 1 and then the negative cable second 2 see Figure 4 1 2 Figure 4 Battery Connection Order 1 Positive Battery Cable Red 2...

Page 9: ...RATION Engine power is reduced the higher you operate above sea level Output will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result due to increased fuel mixture Other issues include hard starting increased fuel consumption and spark plug fouling Always operate...

Page 10: ...ngine gets warm it is not safe to add petrol to the fuel tank or engine oil to the engine while the engine is running or the engine and muffler are hot CHECKING AND OR ADDING ENGINE OIL Internal pressure can build in the engine crankcase while the engine is running Removing the oil fill plug dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely...

Page 11: ...witch The owner of the generator is responsible to ensure the proper oil level is maintained during the operation of the generator Failure to maintain the proper oil level can result in engine damage NOTICE Let engine stabilize and warm up for a few minutes before adding load OPERATION ADDING PETROL TO THE FUEL TANK Required Petrol Only use petrol that meets the following requirements Unleaded pet...

Page 12: ... s electrical system by isolating your generator from your utility company s power lines Connects your generator to a critical subset of your building s circuits that are needed for emergency power needs A transfer switch must be installed in order to isolate your generator from the utility power grid If your generator is NOT properly isolated from the utility system serious hazards will arise Whe...

Page 13: ...g is not required when the generator is used as a portable power source Below grounding method is only needed by a qualified electrician if not connecting through your building s electrical system WARNING WARNING 1 Drive a 3 4 or 1 copper pipe or rod into the ground close to the generator The pipe rod must penetrate moist earth the depth required will be dictated by local soil conditions 2 Connect...

Page 14: ...te its location The MEN link cable clearly labeled as MEN Link Extension cords may be used to power devices that are located at a distance from the generator However use only Australian approved outdoor rated grounded extension cords Locate the generator in a convenient place and where possible avoid long extension leads and possible damage to leads by pedestrian or vehicular traffic Extension lea...

Page 15: ...rs freezers air conditioners or small hand tools one at a time 2 Let each motor stabilize before connecting the next device 3 Connect any lights you are planning on powering 4 Connect voltage sensitive equipment such as electronics via surge protectors Plug devices such as TV s computers and microwaves into a voltage surge protector then plug the surge protector into the generator 12V DC CONNECTIO...

Page 16: ...d disconnect the cable clamps from the battery in that order Note The battery charging socket should only be used while the 240V AC outlets are NOT being used If the battery was originally in a low level of charge the battery will take many hours to recharge fully The time frame will depend on the size of the battery It s suggested to wear protective clothing gloves and eye protection when handlin...

Page 17: ...wattage can be approximated to be three to five times the running wattage Estimates for the running wattage requirements for common devices are listed in the table below Guidance for starting wattages is provided in the table s footnotes To size your generator correctly you need to use Watts here are some useful calculations Watts Volts x Amps Example 240 Volts x 5 Amps 1200 Watts a Hard starting ...

Page 18: ...paired by a qualified electrician 3 RESET THE RCBO by simply switching the RCBO toggle to ON position 4 The unit is now ready for operation No electrical device should be operated or plugged in prior to checking for physical damage and testing of the RCBO Fill oil to the bottom lip of the dipstick GENERATOR ING may es and may e powering e powering manufacturer to arting wattage mon devices are Vol...

Page 19: ...travelled from the tank to the motor 2 Once you hear the engine operating release the key to allow the position to move from START to ON position 3 Move the choke lever back to RUN position USING RECOIL START 1 Using recoil start to start the engine Turn the engine switch to the ON position Pull the starter grip lightly until you feel the resistance then pull the starter cord out briskly and rapid...

Page 20: ...stor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark arrestor screen shows signs of wear rips tears or large openings in the screen replace the spark arrestor screen NOTE Only use Westinghouse spark arrestors as replacements 6 If screen is not torn then clean using a wire brush commercial solvent or compressed air Remove any dirt and debris that may have collected o...

Page 21: ...CE Always maintain proper engine oil level Failure to maintain proper engine oil level could result in severe damage to the engine and or shorten the life of the engine Always use the specified engine oil Failure to use the specified engine oil can cause accelerated wear and or shorten the life of the engine Engine oil level should be checked before every use 1 Always operate or maintain the gener...

Page 22: ...r element during cleaning or drying Only apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL Always operate or maintain the generator on a flat surface Stop the engine Let engine sit and cool for several minutes allow crankcase pressure to equalize Place oil pan or suitable contain...

Page 23: ...se Part Number 180526 MAINTENANCE SPARK PLUG GAP Cleaning the Air Filter Continued from Page 25 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer on the ground or into ground water or waterways Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous material...

Page 24: ...arging port on the generator control panel Plug the charger into a 110 120 volt AC outlet CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold 1 Remove the rocker arm cover and carefully remove the gasket If the gasket is torn or damaged it must be replaced 2 Remove the spark plug so the engine can be rotated more easily 3 Rotate the engi...

Page 25: ...ere coil handle to allow the engine to turn over several times This will distribute the oil and protect the cylinder wall from corroding during storage 9 Replace the spark plug see Spark Plug Maintenance on page 23 10 Move the generator to a clean dry place for storage 6 Install the new battery into the generator frame Battery must meet specifications in table below to work properly 7 Connect the ...

Page 26: ...essary 7 Spark plug boot is not fully engaged with the spark plug tip 7 Firmly push down on the spark plug boot to ensure the boot is fully engaged 8 Spark plug is faulty 8 Remove and check the spark plug Replace if faulty 9 Dirty plugged spark arrestor 9 Check and clean the spark arrestor 10 Stale fuel 10 Drain fuel and replace with fresh fuel 11 If trying 1 11 above does not solve the problem th...

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