Isuzu AA-6HK1T, Workshop Manual

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6D3–20 STARTING AND CHARGING
Legend
(1) Overrunning clutch
(2) Internal gear
(3) Washer
(4) E-type stop ring
(5) Gear shaft
Gear shaft
1. Install the washer, internal gear, and overrunning
clutch to the gear shaft.
2. Install the pinion spring (5), the pinion (1), and the
stop ring (4) to the clutch shaft (2).
3. Install the snap ring (3).
4. Attach the stop ring to the snap ring.
Pinion projection
1. Connect the starter motor to the battery.
2. Turn switch-1 and switch-2 on.
The pinion moves forward to the cranking position
and the armature rotates.
3. Turn switch-2 off. The armature stops rotating.
4. Measure the pinion projection.
Pinion projection: 0.5 – 2 mm (0.02 – 0.08 in)
4
3
2
1
5
060EY00023
SW 1
SW 2
24 V
B
S
M
060EY00024
1
2
3
4
5
060EY00022