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IST 18.BF200D Manual Download Page 26

18-26

18.

 

BF200D • BF225D • BF250D iST

®

14. Install the under case grommet into the engine

under case by aligning the groove with the
tab.

15. Install the separate cover over the under case

grommet and onto the engine under case by
aligning the groove with the tab.
Install the two 6 x 25 mm flange bolts and
tighten evenly to the specified torque.

TORQUE: 5 N•m (44 in-lb)

NOTICE

Do not over tighten the flange bolts. This 
could damage the ferrules.

NOTE:

 All the cables and harness must be 

routed through the separate cover before con-
necting the control cables. This routing cannot 
be done after the control cables are con-
nected.

UNDER CASE 
GROMMET

GROOVE

ENGINE UNDER CASE

TAB

6 x 25 mm 
FLANGE BOLT (2)

ENGINE 
UNDER CASE

SEPARATE 
COVER

GROOVE

TAB

FERRULE

Summary of Contents for 18.BF200D

Page 1: ...18 21 REMOTE CABLE INSTALLATION 18 23 RIGGING DIAGRAMS 18 28 BATTERY CONNECTIONS 18 51 FUEL HOSE CONNECTION 18 51 AVAILABLE ACCESSORIES 18 53 To ensure proper operation you must install a PGM FI panel...

Page 2: ...m the crate Compare the parts to the parts list see page 18 5 5 Remove the protective covers 6 Open the three lock levers and then remove the engine cover CAUTION The steel crate frame may have sharp...

Page 3: ...boom is extended and the motor is lifted to the installation height 8 Lift the motor with the crate frame attached With the motor upright and the lower crate frame resting on the floor remove the foll...

Page 4: ...park plug ZFR6K 11E NGK standard IZFR6F 11 NGK optional Fuel supply system Programmed fuel injection Fuel injection system Electronic control Fuel injection nozzle Multi point type Lubrication system...

Page 5: ...89217 355 000 2 Tool bag 1 1 1 89101 ME5 670 7 6 x 25 mm flange bolt 2 2 2 2 2 2 90109 ZVL 000 Use with Ref No 4 8 12 x 130 mm hex bolt 6 6 6 6 6 6 90129 ZX2 000 Outboard motor installation 9 12 x 22...

Page 6: ...18 6 18 BF200D BF225D BF250D iST...

Page 7: ...18 7 18 BF200D BF225D BF250D iST DIMENSIONAL DRAWINGS Shaft length type D J L 939 5 mm 36 99 in 1 062 mm 41 8 in XL 1 066 5 mm 41 99 1 173 5 mm 46 20 in UL 1 193 5 mm 46 99 in 1 287 5 mm 50 69 in...

Page 8: ...ZVL 000 Panel Kit Key Sw Single Horizontal 1 06323 ZVL 800 Panel Kit Key Sw Single Vertical 2 06653 ZZ3 730HE Cable Kit Interface 10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 32590 ZVL 000 Cabl...

Page 9: ...Eng Drop Single 6 ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1 32590 ZVL 840 Cable Assy Eng D...

Page 10: ...32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1 32590 ZVL 840 Cable Assy Eng Drop Single 30 ft 1 325...

Page 11: ...ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1 32590 ZVL 840 Cable Assy Eng Drop Single 30 ft 1...

Page 12: ...0AH N2K Network Cable 15 ft 1 32590 ZVL 000 Cable Assy Eng Drop Single 6 ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy...

Page 13: ...ft 1 32590 ZVL 000 Cable Assy Eng Drop Single 6 ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1...

Page 14: ...erface 10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 1 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 1 32580 ZVL 800 Cable Assy DBW Trunk 30 ft 1 32540 ZVL 60...

Page 15: ...10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 1 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 1 32580 ZVL 800 Cable Assy DBW Trunk 30 ft 1 32540 ZVL 600 Cable...

Page 16: ...kbone Starter Kit 3 06653 ZZ3 730HE Cable Kit Interface 10 ft 1 06328 ZZ3 760AH N2K Network Cable 15 ft 2 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 2 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 2 32580 ZV...

Page 17: ...10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 06328 ZZ3 760AH N2K Network Cable 15 ft 2 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 2 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 2 32580 ZVL 800 Cable...

Page 18: ...he water surface and the idle exhaust port If the motor is mounted lower on the transom water may enter the exhaust port through wave surge or backwash potentially causing engine damage RIGGING REMIND...

Page 19: ...T DRILL FIXTURE on page 1 37 3 Wear safety glasses and drill four holes with a 1 2 in drill bit in the upper C and lower D guides of the Transom Mount Drill Fixture or using the dimensions below STEER...

Page 20: ...Ensure at least one thread of the bolt is visible beyond the nut when the fastener is tightened NOTICE Do not use an air impact tool to tighten or loosen the transom bolts Using an air impact tool to...

Page 21: ...nuts and collar shown Both the bolt and self locking nuts used at each end of the steering link arm must be in good condition 3 Install the bolt washer and collar into the link arm Remove the access...

Page 22: ...act any part of the boat when the steering wheel is turned full right and full left and at all tilt angles Correct as necessary and check again TIE BAR INSTALLATION DUAL MOTORS Refer to the manufactur...

Page 23: ...mall part of the opening Position the battery cable white tape mark so it aligns with the front edge of the under case grommet 3 Route the fuel tube A through the under case grommet 4 Route the NMEA i...

Page 24: ...over and then through the engine under case passing behind the fuel tube 8 Connect the panel indicator cable connector to the main harness connector Install the connector onto the connector bracket 9...

Page 25: ...routed behind the panel indicator cable to prevent chafing 12 Wrap but do not tighten the NMEA interface cable and panel indicator cable with the harness band clip and then install the clip on the fu...

Page 26: ...wo 6 x 25 mm flange bolts and tighten evenly to the specified torque TORQUE 5 N m 44 in lb NOTICE Do not over tighten the flange bolts This could damage the ferrules NOTE All the cables and harness mu...

Page 27: ...18 27 18 BF200D BF225D BF250D iST This page intentionally left blank...

Page 28: ...panels to the correct engine follow the instructions below and the rigging diagrams on the following pages Twin engine Port P connects to engine 1 connector Starboard S connects to engine 2 connector...

Page 29: ...l Kit 06323 ZVL 800 Main Control Case part of kit Key Switch Panel Kit 06323 ZVL 000 OR See chapter 16 NMEA Instrumentation for adding devices 1 2 3 4 1 2 3 4 Interface Cable Kit 2 06653 ZZ3 730HE 10...

Page 30: ...SINGLE ENGINE FLUSH MOUNT CONTROL Drop Cable 32590 ZVL 000 6 ft Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Interface Cable Kit 06653 ZZ3 7...

Page 31: ...ey Switch Panel Kit 06323 ZVL 800 Main Control Case part of kit Key Switch Panel Kit 06323 ZVL 000 OR See chapter 16 NMEA Instrumentation for adding devices 1 2 3 4 1 2 3 4 Interface Cable Kit 2 06653...

Page 32: ...F225D BF250D iST Drop Cable 32590 ZVL 000 6 ft Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Interface Cable Kit 06653 ZZ3 730HE 10 ft 06653...

Page 33: ...hapter 16 NMEA Instrumentation for adding devices Interface Cable Kit 2 06653 ZZ3 730HE 10 ft 4 4 Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft 3 3 3 3 2 2 3 3 3 3 3 3 3 3 3...

Page 34: ...600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Interface Cable Kit 06653 ZZ3 730HE 10 ft 4 4 3 Remote Control Kit Top Mount Single 2nd Station 06250 ZVL 600 Push B...

Page 35: ...Kit 06323 ZVL 710 Key Switch Panel Kit 06323 ZVL 700 OR 1 2 3 4 1 2 3 4 P S P Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit See chapter 16 NMEA Instrumentation for adding d...

Page 36: ...k Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Engine 1 Port Engine 2 Center Drop Cable 2 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 ZVL 800 14...

Page 37: ...witch Panel Kit 06323 ZVL 700 OR 1 2 3 4 1 2 3 4 P S P S Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit See chapter 16 NMEA Instrumentation for adding devices Interface Cable...

Page 38: ...90 ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 2 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Push Button Start All 06324 ZVL 000 Second Station Control Case part of kit Trunk Cable 32580 Z...

Page 39: ...t 06323 ZVL 710 Key Switch Panel Kit 06323 ZVL 700 OR 1 2 3 4 1 2 3 4 P C S P C S Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit See chapter 16 NMEA Instrumentation for addin...

Page 40: ...2580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Engine 1 Port Engine 2 Center Engine 3 Starboard Drop Cable 3 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 Z...

Page 41: ...000 AND OR Main Control Case part of kit Interface Cable Kit 2 06653 ZZ3 730HE 10 ft Push Button Start Triple 06324 ZVL 800 Power Trim Tilt Triple 06325 ZVL 600 4 4 Trunk Cable 32580 ZVL 600 18 ft 325...

Page 42: ...ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 3 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Push Button Start All 06324 ZVL 000 Second Station Control Case part of kit Trunk Cable 32580 ZVL...

Page 43: ...06323 ZVL 700 OR Push Button Start Dual 2 06324 ZVL 700 Power Trim Tilt Dual 2 06325 ZVL 000 1 2 3 4 1 2 3 4 P S P S P S P S Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft Pus...

Page 44: ...gine 4 Starboard Engine 3 Center Starboard 1 2 3 4 Drop Cable 4 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 4 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Trunk Cab...

Page 45: ...06325 ZVL 000 1 2 3 4 1 2 3 4 P S P S P S P S Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit Interfac...

Page 46: ...P S P S See page 6 17 for rigging Engines 2 to 4 Drop Cable 4 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 4 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Push Button...

Page 47: ...SMART KEY INSTALLATION Smart Key Switch Panel Kit 06311 ZVL 801 Main Control Case part of remote control kits Smart Key Switch Panel Kit 06311 ZVL 010 OR Push Button Start part of kit 1 2 3 4 1 2 3 4...

Page 48: ...BF250D iST SMART KEY INSTALLATION WITH KEY ON SIGNAL Smart Key Switch Panel Kit 06311 ZVL 010 Main Control Case part of remote control kits Smart Key Control Case part of kit Harness Asm Load Signal 3...

Page 49: ...18 49 18 BF200D BF225D BF250D iST OPTIMUS 360 JOYSTICK RIGGING Remote Control Kit Top Mount Multi Main Control Case Harness Optimus 360 Joystick...

Page 50: ...e blue terminator is not replaced in the main control case CAN communication will be affected 1 Locate the blue terminator on the bottom of the main control case 2 Replace the blue terminator with the...

Page 51: ...pper stranded wire intended for marine electrical use With Battery Cable Extensions With Battery Cable Extensions and Battery Switch _ 2 AWG 2 AWG _ 10 AWG 40 Amp Fuse 2 AWG 2 AWG _ 10 AWG 40 Amp Fuse...

Page 52: ...le hose barb is stepped to 12 mm 0 4725 in The priming bulb hose barbs are 7 3 mm 5 16 in Make sure the fuel hose is not pinched or crushed as it routes to the boat fuel supply This could cause an eng...

Page 53: ...ate cover and install the bolts page 18 26 Consult the Honda Marine Rigging Components and Accessory Catalog TM080 the iN PARTS Accessories Marine Accessory or SERVICE Accessories Marine Accessory or...

Page 54: ...Right to assign the right control handle to Engine Instance 1 The Select Lever is set to Left from the factory on all engines The port engine will generally remain as Left The Starboard engine should...

Page 55: ...quired fields have been completed the Execute button will become active Click the Execute button DO NOT turn off the ignition switch during the configuration process 3 When the configuration is comple...

Page 56: ...18 56 18 BF200D BF225D BF250D iST 4 Click the Reading Button again to verify the new settings have been recorded to the ECU...

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