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12

Earthcore Industries

Vent-Free Gas Firebox 

12/2016

Assembly Instructions

3. 

Continue with the sequential assembly of the second 

and third courses of the side walls and back wall by first 

applying grout to the top of the previous layer, setting 

the next course above into grout already applied to the 

horizontal contact surface of the component below. 

Again be sure to grout the vertical joints of the side wall 

to back wall connection as each component is joined to 

its mate. Look for some mortar to squeeze out along all 

joints as a sign of proper sealing of the joint. 

(Figure 10)

4. 

Once the third, or top course of side walls and back 

wall are set in place their top surfaces are to be grouted 

with mortar to receive the Vent-Free firebox top plate. 

Set the top plate upon the completed side wall/back wall 

assembly seeing to it that the grouted contact surfaces 

are properly sealed. This completes the assembly of the 

Vent-Free firebox rough box components. 

(Figure 11)

NOTE: 

Make sure that the rough box assembly has 

been set level and square. Adjust to level and square, 

as necessary, while mortar is still wet. Make a final 

inspection of all contact joints to be sure they are properly 

sealed. Re-grout any and all gaps as necessary.

 

The manufacturer requires a minimum one and one 

eighth inch (1-1/8”) thick fire brick as a liner to the inside of 

the Vent-Free firebox. Thicker rated fire brick may be used 

as an option. Also, the pattern for the fire brick interior 

lining is not specified and is to be at owner option.

FIGURE 10

FIGURE 11

Summary of Contents for Vent-Free 81036

Page 1: ...change without prior notification WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warning exactly could result in serious injury death or property damage Do not store or use gasoline or othe...

Page 2: ...sions Component List 8 Required Clearance to Combustibles 9 Rough Framing Dimensions 9 General Assembly Instructions 10 2 Earthcore Industries Vent Free Gas Firebox 12 2016 Table of Contents Assembly...

Page 3: ...as log appliance and finish trim Since this weight is spread over an area of seven and one half square feet 7 5 sq feet to nine and one half square feet Earthcore Industries 12 2016 Vent Free Gas Fire...

Page 4: ...ors To prevent performance problems do not use propane fuel tank of less than 100 lbs capacity 4 Earthcore Industries Vent Free Gas Firebox 12 2016 Safety Instructions 4 Do not install the Vent Free G...

Page 5: ...urns A physical barrier is recommended if there are at risk individuals in the house To restrict access to the fireplace install a adjustable safety gate to keep toddlers young children and other at r...

Page 6: ...Component List 37 31 43 27 36 8 10 31 25 37 34 5 25 43 27 36 1 8 Front View Side View Plan View Component Part Description 21 Base Top Plate Qty 2 20 Sidewall Qty 6 25 Backwall Qty 3 25 1 4 43 8 25 1...

Page 7: ...Component List 37 31 49 33 43 8 10 31 25 37 34 5 25 49 33 43 1 8 Front View Side View Plan View Component Part Description 22 Base Top Plate Qty 2 20 Sidewall Qty 6 28 Backwall Qty 3 25 1 4 49 8 25 1...

Page 8: ...Component List 37 31 53 37 47 8 10 31 25 37 34 5 25 53 37 47 1 8 Front View Side View Plan View Component Part Description 23 Base Top Plate Qty 2 20 Sidewall Qty 6 25 Backwall Qty 3 25 1 4 53 8 25 1...

Page 9: ...Free Gas Firebox Required Clearance to Combustibles Framing Dimensions Typical Installation Framing Dimensions Figure2 Vent Free Width Height Depth A B C Model 36 43 37 25 Model 42 49 37 25 Model 46 5...

Page 10: ...as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional 1 2 beads of the Earthcore Mortar to the area to assure proper sealing of...

Page 11: ...e walls into place It may be convenient to scribe the location of the first layer of side walls and back wall on the base plate and then to apply Earthcore Mortar to these scribed areas on the base pl...

Page 12: ...op surfaces are to be grouted with mortar to receive the Vent Free firebox top plate Set the top plate upon the completed side wall back wall assembly seeing to it that the grouted contact surfaces ar...

Page 13: ...plate support should be rated ASTM 90 For a flush hearth firebox floor flush with the room s floor the base plate can be omitted from the assembly and the firebox walls built directly on the concrete...

Page 14: ...openings should be set on top of the side wall assembly on both sides before the top plate is set into place Figure 14 Vent Free A B Model 36 43 33 Model 42 49 39 Model 46 53 43 14 Custom See Thru App...

Page 15: ...ebrick in a pale of water before applying mortar to one side for adherence to firebox 2 Face joint dimensions of 1 4 to 3 8 in the brick work is recommended and has the best appearance Other face join...

Page 16: ...a carbon monoxide detector be installed Gas line for gas log sets used in the Vent Free firebox can be routed through the side wall back wall or floor of the firebox by drilling an appropriately size...

Page 17: ...ces unique to each installation create variables that may be beyond the scope of this manual Therefore be sure to follow gas log appliance manufacturer s explicit installation instructions re garding...

Page 18: ...vented gas log fire wood paper or refuse in the Vent Free firebox 3 Fuel Do not introduce any type of fuel into the Vent Free firebox other than the LP or Natural Gas listed for use in the vent free g...

Page 19: ...Free 42 81042 Vent Free 46 81046 Fuel Type Circle One Natural Gas Propane Firebox Serial Number _________________________________________________________________________________ Located on Rating Pla...

Page 20: ...nd phone number of the owner and 5 a brief description of the defect Earthcore or any division thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defectiv...

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