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Isokern MAGNUM 82028, Installation, Operation, Maintenance And Owner'S Manual

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Isokern MAGNUM 82028 Installation, Operation, Maintenance And Owner'S Manual Download Page 61

61

Registration Card

Earthcore Industries

Attn: Technical Department

6899 Phillips Industrial Blvd

Jacksonville, FL 32256

Dealer _______________________________________________________________________________________________

Date of Purchase: ______________________________ Date of Installation: _____________________________________

Address: _____________________________________________________________________________________________

City, State, Zip: _______________________________________________________________________________________

Phone No.: ___________________________________

MAGNUM Fireplace Size (Circle One):      28 (82028)      36 (82036) 

42 (82042) 

48 (82048) 

Fuel  Type (Circle One):  

              Solid Wood 

Natural Gas      Propane

Fireplace Serial Number: _______________________________________________________________________________

(Located on Rating Plate Inside Fireplace)

Buyer: _______________________________________________________________________________________________

Address: _____________________________________________________________________________________________

City, State, Zip: _______________________________________________________________________________________

Phone No.: ___________________________________

Installed By: __________________________________________________________________________________________

Address: _____________________________________________________________________________________________

City, State, Zip: _______________________________________________________________________________________

Phone No.: ___________________________________

Earthcore Industries

MAGNUM Series Fireplace 

Summary of Contents for MAGNUM 82028

Page 1: ...C 2006 Important This manual contains assembly rules installation steps guidelines use and maintenance instructions for the MAGNUM 82028 82036 82042 82048 fireplaces and the DM chimney system and Fire...

Page 2: ...Installation Straight Run 30 31 DM Chimney Installation Offset Run 32 34 DM Brick Ledge 35 37 2 Earthcore Industries MAGNUM Series Fireplace Table of Contents DM Chimney Crown Caps 37 DM Chimney Termi...

Page 3: ...ights adverse wind conditions or any unusual environmental conditions or factors beyond the manufacturer s control The DM chimney components are field assembled using Earthcore Adhesive to glue the co...

Page 4: ...with the installation of these fireplaces are construction of proper load bearing founda tion and concrete support slab code required hearth extension substrates and supports proper assembly of compo...

Page 5: ...bon monoxide detector alarm device wherever gas fired appliances are in use All parties either involved in or associated with the installation service and use of this fireplace must read this entire m...

Page 6: ...ir during the normal firing process In the event the home is tightly sealed and has modern energy efficient features the com bustion air supply kits may not provide all the air required to support com...

Page 7: ...IS FIREPLACE HAS NOT BEEN TESTED FOR USE WITH GLASS DOORS TO REDUCE THE RISK OF FIRE OR INJURY DO NOT INSTALL GLASS DOORS IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN WHEN BURNING A DECOR...

Page 8: ...before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome assembly include the placement of a 4 x 4 x 3 8 minimum steel angle across the firebox opening Se...

Page 9: ...Isokern MAGNUM Sidewall Qty 6 NOTE CC is custom cut at factory M94L M94R 36S Isokern MAGNUM Damper End Left Right 16 4 32 1 2 12 Isokern MAGNUM Smoke Dome QTY 2 22 1 2 4 3 4 25 1 4 10 3 4 Isokern MAG...

Page 10: ...54 Chimney or ECO STEEL ECO STEEL Metal Chimney Pipe NOTE These are inside rough dimensions before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome asse...

Page 11: ...e 3 25 16 34 Isokern MAGNUM Side Sloping Qty 2 28 8 9 2 M90 Isokern MAGNUM Sidewall Qty 8 M94L M94R Isokern MAGNUM Damper End Left Right 16 4 43 11 Isokern MAGNUM Smoke Dome QTY 2 33 4 3 4 25 1 4 10 3...

Page 12: ...54 Chimney or ECO STEEL ECO STEEL Metal Chimney Pipe NOTE These are inside rough dimensions before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome assem...

Page 13: ...e 3 25 16 34 Isokern MAGNUM Side Sloping Qty 2 28 8 9 2 M90 Isokern MAGNUM Sidewall Qty 8 M94L M94R Isokern MAGNUM Damper End Left Right 16 4 43 11 Isokern MAGNUM Smoke Dome QTY 2 33 4 3 4 25 1 4 10 3...

Page 14: ...4 Chimney or ECO STEEL ECO STEEL Metal Chimney Pipe NOTE These are inside rough dimensions before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome assemb...

Page 15: ...ate 3 25 16 34 Isokern MAGNUM Side Sloping Qty 2 28 8 9 2 M90 Isokern MAGNUM Sidewall Qty 8 M94L M94R Isokern MAGNUM Damper End Left Right 16 4 53 13 Isokern MAGNUM Smoke Dome QTY 2 33 4 3 4 25 1 4 10...

Page 16: ...ion and use practices that are beyond the control of the manufacturer can result in situations where clearance requirements as determined through testing and as stated by the manufacturer are not main...

Page 17: ...em These support slabs can have no wood underpinnings Figure 3 See page 18 for more information on weight loads Concrete support slabs for MAGNUM Series fireplaces must provide the non combustible hea...

Page 18: ...slab for the fireplace unit Figure 7 Supports for off grade slabs must be concrete or steel and capable of supporting the slab Isokern unit and the chimney For multi floor and back to back installati...

Page 19: ...nstallation in accordance with the National Fire Protection Association Standard for chimneys fireplaces vents and Solid Fuel Burning Appliances NFPA 211 Clearance to Combustibles The Fire Lite is tes...

Page 20: ...ire Lite base plate in a Earthcore Adhesive on to the non combustible raised platform IMPORTANT Metal safety strip a metal angle is attached to the Fire Lite stand when shipped This angle is to be re...

Page 21: ...instructions of the flush hearth application please contact the Technical Department at 1 800 642 2920 When calculating flush hearth height be sure to allow for the four or eight inch 4 or 8 metal sta...

Page 22: ...expands so typically 31 is allowed on an exterior wall Figure 12 Corner Installation Framing Dimensions The following chart of dimensions detail the positioning of an MAGNUM Series fireplace in a corn...

Page 23: ...joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional 1 2 beads of the Earthcore Adhesive to the area to assure proper se...

Page 24: ...ly 1 1 above the top of the concrete support slab Raised Hearth If the design preference is for a raised hearth floor of the fireplace elevated above the room s floor then the base plate can be set on...

Page 25: ...firebox for level If necessary adjust the top surface of the box assembly for level by inserting a shim supplied with the unit between the lowest wall component and the top surface of the base plate A...

Page 26: ...ntels will be equal to the width of the fire place model that they serve Properly placed the lintel is to sit on top of the firebox backwall and flush with it the other lintel sits flush with the fron...

Page 27: ...es of the firebox There will be 3 on both sides of the smoke dome top Please see page 12 for reference 9 Position the smoke dome s sloping side walls at each end of the smoke dome components The slopi...

Page 28: ...nstalled behind sheathing of gypsum board plywood particle board or other material on the side facing the Isokern The facing material cannot be within 1 to the fireplace side walls Mechanical Vent Sys...

Page 29: ...n what is known as the 2 foot in 10 foot rule 1 If the horizontal distance from the roof ridge to the opening of the chimney is less than 10 the top of the chimney must be at least 2 above the roof ri...

Page 30: ...6 tall inner liner starter piece create six inch 6 staggered horizontal joints between the inner liner and the outer liner as the chimney is built up Both the outer liner and the inner liner componen...

Page 31: ...iten screws Fasten the strap back to the structural wall with two three inch 3 8 minimum wood screws or masonry screws as appropriate Figure 32 Where DM chimneys are built up from the interior walls t...

Page 32: ...the space between the inner liner and the offset block so that no smoke will be able to spill through the two joints When building offset sequences it is necessary to support the third offset block i...

Page 33: ...erhead obstruction be sure that the DM chimney blocks can run straight to chimney termination without further overhead obstruction since a second offset sequence is not allowed Figures 36 37 Be sure t...

Page 34: ...k in the sequence Figure 38 NOTE For offset chimney block sequences that clear the side wall of the firebox below it is allowable to support the first offset block that clears the firebox side wall an...

Page 35: ...g in a full bed of Earthcore Adhesive Be sure to align the four 2 holes in the brick ledge with the matching holes in the outer liner block below it Return to setting the next inner liner in the seque...

Page 36: ...eneers built to code height However calculation values for load to the brick ledge due to wind are site specific and based on local variables such as wind speed zone exposure classification eave heigh...

Page 37: ...ed and installed the same as the large crown cap Figure 43 The small crown cap is intended for use where DM chimneys are to receive thin veneers and cultured stone that do not require the installation...

Page 38: ...top or the flue liner may be flush with the top surface of the chimney cap Additional anchoring may be used to prevent damage from tornadoes hurricanes or earthquakes A 1 4 to 1 2 diameter hole may b...

Page 39: ...ck insulation Locking tab design ECO STEEL A lightweight venting solution created so each section connects securely together This versatile system has a 13 inner diameter and 16 outer diameter and is...

Page 40: ...INECO30OS Insulated 30 Degree Offset Stainless Steel 13ACECO30OS 30 Degree Offset 13ACECOFC Chase Top Flashing 13ACECOSC Storm Collar 13NECOAP Insulated Anchor Plate w Damper Stainless Steel 13ACECO12...

Page 41: ...OP13 WS ECOP13WS SS Wall Band ECOP13 CTC Chase Top Collar ECOP13AC E30 30 Degree Offset ECOP13 CTF Chase Top Flashing ECOP13 CTC Storm Collar ECOP13AC 12 12 Chimney Section ECOP13AC 18 18 Chimney Sect...

Page 42: ...himney Section Stainless Steel Component Part Description ECOP13IN KAP Insulated Anchor Plate ECOP13IN KAPD Insulated Anchor Plate w Damper ECOP13IN E15K ECOP13IN E15KSS ECOP13IN E30K ECOP13IN E30KSS...

Page 43: ...of the chimney cap can be painted with a high temperature rust proof paint Wash the metal surface with a vinegar and water solution to remove any residue before painting Painting the chimney will hel...

Page 44: ...f the lintel hook The lintel hook should be mounted in a position so as to provide a small amount of tension in the spring attached to the chain The tension is needed to prevent the damper plate from...

Page 45: ...g must be 4 larger than the chimney s outside diameter to provide at least a 2 clearance all around the chimney The chimney must be centered in this opening 5 Install Firestop A Firestop is required o...

Page 46: ...r bracket A Support Band may be required by some fireplace manufacturers to keep the chimney vertical and help maintain clearances to combustibles within a chase Clamp the Support Band to the pipe usi...

Page 47: ...tion 15 and 30 elbows are provided to allow chimneys to avoid framing members or roof peaks A maximum of 30 from vertical is allowed and a total of two elbows for each chimney installation on naturall...

Page 48: ...ed Figure 59 11 Termination NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances states that chimneys shall extend at least three feet above the highest point where it pas...

Page 49: ...when the fireplace is not in use It eliminates the need for glass doors opening up many new design options while allowing for a larger view area of the fire and a more natural look The system consists...

Page 50: ...er will attach to the existing four inch 4 sleeve outside of the unit The six inch adapter includes an additional twenty feet of 6 flex hose for a maximum run of thirty feet 30 WARNING Do not use comb...

Page 51: ...ust and loose particles from the interior before installing firebrick Keep the fireplace damp while installing firebrick For Best Results 1 After wet sponged interior of firebox apply a 3 8 notch bed...

Page 52: ...ace front when the code required non combustible finished facings are applied This alignment of firebrick application as shown below Figure 67 allows the firebrick lining to be in the same plane with...

Page 53: ...ches 8 equal to the projection Combustible projecting mantles up to twelve inches 12 of projection shall not be placed less than fourteen inches 14 from the top of the fireplace opening Combustible ma...

Page 54: ...smoke back out of the hearth The use of either the DM 54 or ECO STEEL ECO STEEL Chimney flue are the recommended flue types for the MAGNUM models in the outdoor application If the use of ECO STEEL EC...

Page 55: ...ions In order for the lower fireplace installation to have enough overhead height clearance for its chimney to rise at a thirty degree 30 angle of offset maximum angle of offset as allowed by code and...

Page 56: ...underpinning the upper unit s floor system C Distance taken away from the direction of the chimney offset from the centerline of the lower or the upper fireplace whichever is the larger plus eight in...

Page 57: ...owel by trying to rebar or another element until grout has cured 7 Epoxy grout in CMU shall be Simpson set epoxy tie ESR 1772 Hilti hit hy 150 max ESR 1967 or equal 8 Epoxy grout in concrete shall be...

Page 58: ...uration The first fire of the unit can take place once the minimum 28 day drying period has passed This fire should be especially short Start the first fire slowly with a small amount of paper and kin...

Page 59: ...roved vendors Doors MUST be kept in the open position when fireplace is in use WARNING Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or other similar liquids to start o...

Page 60: ...t decorative gas appliance the log set must comply with the Standard for Decora tive Gas Appliance for Installation in Solid Fuel Burning Fireplaces ANSI Z21 60 or Z21 84 and shall also be installed i...

Page 61: ...Fireplace Serial Number ________________________________________________________________________________ Located on Rating Plate Inside Fireplace Buyer _______________________________________________...

Page 62: ...______________________________________________________________________________ __________________________________________________________________________________________________ ______________________...

Page 63: ...______________________________________________________________________________ __________________________________________________________________________________________________ ______________________...

Page 64: ...s and phone number of the owner and 5 a brief description of the defect Earthcore or any division thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defec...

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