Iso ISOJET Cleaner 5 Operating Instructions Manual Download Page 10

DEUTSCH

FRANÇAIS

ENGLISH

Parking the Applicator 

When not using the device or transporting it, replace the applicator in the bracket made for it.
When transporting the device, wind the cable round the drum.
You carry the applicator together with the device. The earth clamp is normally attached to the
device at the back.

Troubleshooting

Problem

Cause

Solution

No cleaning

Power source not switched on

Power source is not on the mains

Earth clamp is not connected

Earth clamp oxidizes

Applicator is not attached

No electrolyte on the brush

Above temperature – thermal protec-

tion                                 

Switch on power source (red LED)

Connect to the power source

Check the clamp connection

Clean the clamps

Is applicator properly attached

Dip the brush into electrolyte

Allow the power source to cool off                       

Problem

Cause

Solution

Wave effect           Too little brush movement

Move  the  brush  more                                                                       

Poor cleaning        Brush is worn

Contact error brush

Contact error unit

Diluted electrolytes

Welds are nearly burnt                          

Replace the brush

Clean the thread

Check the clamp connection

Use new electrolytes

Apply less heat into the weld when

welding

                                             

Brushes wear 

too quickly                   

Brushes are pushed against bristles

Appling too much pressure

Too little Electrolyte solution

Weld is too rough

Brush over sharp edges                   

Pull the brushes with the bristles

Reduce the pressure applied

Dip into the Electrolyte solution more

frequently

Weld cleaner

Always stay away from the edges

Summary of Contents for ISOJET Cleaner 5

Page 1: ...UTSCH FRANÇAIS ENGLISH Aktion Aktion Print AD 17 04 Print AD 17 04 Welding with you Operating Instructions to ISOJET Carbon Cleaner 5 Operating Instructions to ISOJET Carbon Cleaner 5 Red 110 V Blue 230 V ...

Page 2: ... unauthorized by ISO ELEKTRODENFABRIK AG shall immediately invalidate this statement Eingriffe und Änderungen ohne die Genehmigung von ISO ELEKTRODENFABRIK AG machen die vorliegende Erklärung ungültig Toute opération ou modifi cation non autorisées par ISO ELEKTRODENFABRIK AG feront déchoir la validité de cette déclaration Cualquier intervención o modifi cación no autorizadas por ISO ELEKTRODENFAB...

Page 3: ...dling The Set Up times are minimal Plug in and work a few changes of handles and you are able to clean on flat surfaces in the corner welds and in difficult to reach corners just as easy thanks to the Carbon Technology Once you have completed the job the cleaner is dismantled just as fast as it was assembled The extremely durable robust Stainless Steel construction was designed for tough workshop ...

Page 4: ...good lighting Do not use the cleaner near flammable substances or where a spark can ensure 7 Keep away from children The chemicals contain partly poisonous substances 8 The person operating the devise must be at least 18 years old Trainees must be at least 16 years old und be under supervision 9 Electromagnetic fields can interfere with pacemakers Persons using such are prohibited from using the C...

Page 5: ...rom the bubble pack The rest of the replacement brushes and refill container ISO JET ISOL C can be stored in its original packaging for later as these are usually only required later Unwind the cable from the drum and connect the device according to the drawing Should the work piece not allow a direct attachment of the earth clamp you can still get a connection using a clamp or locking pliers etc ...

Page 6: ... the plug Diagram Work Piece Connection Carbon brush assembly to the applicator handle You received 5 carbon brushes in the standard set These almost cover every possible area of application and can be used for fl at welds corner welds as well as diffi cult to reach corners Attention 1 Do not tilt when screwing on 2 The thread should turn smoothly 3 Occasionally check for oxidation and clean if ne...

Page 7: ...h came with the devise This special container with its wide opening is optimal for safe use It also can be closed tightly after use Please note During use the electrolyte becomes increasingly black This discolouration is quite normal and generally does not infl uence the cleaning process When the container is empty dry it with absorbent paper and refi ll with new electrolytic substance from the re...

Page 8: ... the brush to wear faster Be aware that the current is doing the work Avoid scrubbing the brushing unit on the work piece Correct Incorrect Using this method the result is not always visible immediately Tipp By wiping with a moist cloth the result is quickly seen and removes excess electrolyte solution Attention Tighten only gently by hand Should the brush not have been in use for some time screw ...

Page 9: ...ger conductive These have to be removed mechanically Take note of any excess running electrolytic solution It can cause ugly runs Excess electrolytic solution can be removed from the work piece using the cloth and some water Because of the oxide residue the weld is generally always cleaned with water In special applications Carbon Cleaner 5 N using the pump spray can we used This product neutralis...

Page 10: ...onnect to the power source Check the clamp connection Clean the clamps Is applicator properly attached Dip the brush into electrolyte Allow the power source to cool off Problem Cause Solution Wave effect Too little brush movement Move the brush more Poor cleaning Brush is worn Contact error brush Contact error unit Diluted electrolytes Welds are nearly burnt Replace the brush Clean the thread Chec...

Page 11: ...EU Schuko PU 1 pc Consumables K7000010 Carbon brushes PU 5 pcs K7000011 ISOL C 250 ml PU 1 pc K7000012 ISOL C 1000 ml PU 1 pc 5575000 Carbon Cleaner 5 Spray 250 ml PU 1 pc renalp ISOJET MCT 201 400 g PU 1 pc renalpg ISOJET MCT 201 1000g PU 1 pc 007hs ISOJET ISO MAGIC 750 ml PU 1 pc 00744lt ISOJET ISO MAGIC 5000 ml PU 1 pc corylS ISOJET MCT 800 Spray 400 ml PU 1 pc corsyl ISOJET MCT 800 Fluid 1000 ...

Page 12: ...DEUTSCH FRANÇAIS ENGLISH Spare Part 1 Handle 6 Rear cover 2 Cover 7 Trafo 3 Mains cable 8 Front cover 4 Straight clamp round cable 9 Green Led 5 Bipolar switch 10 Dinse ...

Page 13: ...DEUTSCH FRANÇAIS ENGLISH ...

Page 14: ...cifications ISOJET Cleaner 5 Cleaner 5 230 V Cleaner 5 110 V CE EN 61588 1 2006 42 61588 1 2006 42 Main voltage 230V 50 60 Hz 110V 50 60 Hz Fuse 1Ph 10A 1Ph 10A Insulation classifi cation IP 23S Duty cycle AC 25A 100 ED OCV 12V Betriebsanleitung TZ GF EN ...

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