background image

 

 

 

18

 - 

20

 

monitor the reservoir by visual check. Remove the cap and refill with new clean oil. (See 

2-4.2) 

 

Warning! 

Never use used oil 

4 Maintenance 

 

iSH

AN

 centralized lubrication system is easy to maintain. The reservoir must be 

cleaned before installation and in service time so clean the reservoir regularly. If there is 

any impurity or oil sludge found at the bottom of reservoir or on the strainers of the 

lubrication unit, disconnect the product from main power supply and take off the 

reservoir by removing 4 screws on the corners. After the reservoir is cleaned, assemble 

it to the lubrication unit. 

5 Faults / Troubleshooting 

 

Warning

!!

Disconnect the product from main power supply before working on it.. 

 

Warning

!!

Please do not try to repair or disassemble the lubrication unit for the 

faults not listed below. You should consult and inform 

iSH

AN

 company at once. 

 

 

 

Fault

 

 

Possible cause

 

Recertification

 

Motor runs but 

doesn’t feed oil. 

Impermissible lubricant 

Fill system with suitable lubricant. 

Motor jammed 

Replace motor 

Motor runs but piston jammed 

Return the lubrication unit to iSHAN 

agent or iSHAN company. 

Disconnected the pipe from the 

output adapter to visual check if 

discharging from the lubrication 

unit. If so 

Check where it blocked or broke in 

the delivery pipe and repair. 

Disconnected the pipe from the 

output adapter to visual check if 

discharging from the lubrication 

unit. If not 

Clean the reservoir and return the   

lubrication unit to iSHAN or iSHAN 

agents for repair. 

Leaking Error 

installation 

To avoid any leaking during running 

service time, it should be observed 

up to 1mm distance between the tube 

end to the double sleeve. 

Insufficient oil 

Impermissible lubricant 

Fill system with suitable lubricant. 

Filter blocked 

Clean up filter 

Reverse flow 

The adapter with check valve 

failed. 

Return the lubrication unit to iSHAN 

agent or iSHAN company. 

The adapter with check valve 

blocked. 

Return the lubrication unit to iSHAN 

agent or iSHAN company. 

Summary of Contents for YESA

Page 1: ...al 感謝您購買裕祥集中潤滑給油系統 為了適當使用而無問題 請詳細閱讀本 手冊並確遵指示 Welcome on using an iSHAN centralized lubrication systems Read this owner s manual before installing operating or maintaining the product Failure to follow the instructions and safety precautions in this owner s manual could result in serious injury death or property damage Keep for future reference ...

Page 2: ...3 2 1 1 安裝前 3 2 1 2 加油之前 3 2 1 3 發生故障時 3 2 2 潤滑器組成元件 4 2 3 產品標籤 4 2 3 產品標籤 5 2 4 安裝 6 2 4 1 安裝潤滑器 6 2 4 2 加入油料 6 2 4 3 油管接法 7 2 4 4 手動打油 7 2 4 5 安裝電源和警報器 8 3 使用說明 8 3 1 設定吐出油量 8 3 2 補充油料 9 4 保養 9 5 保養異常處理 故障排除 9 6 保證 9 7 技術資料 10 8 聯繫方式 20 ...

Page 3: ...機的機構決定 一共 有 3 5 10 15 30 60 分鐘等六種型式 YESA YESB 的部门出油量分 3 6cc 和 1 3cc 两种 每次潤滑吐出容積則可依使用者需要在各自范围内自行設定 YESA YESB 可以電子泵浦或手動泵浦來驅動出油 2基礎操作 2 1 安全措施 2 1 1 安裝前 安裝前先確定電源接線是否正確 裕祥集中潤滑給油裝置不可使用於以油料潤滑機器以外的其他用途 2 1 2 加油之前 潤滑油的黏度應介於 30 250 cSt 注意 若使用油料的黏度高於 250 cSt 潤滑器可能會燒毀 若黏度低於 30 cSt 可能會造成壓力或流量不足以及打不出油 的情況 只可使用新的油料 忌用已使用過的油來作潤滑 不可加入化學物質或水 清除油箱內的顆粒物塵埃 以確保正常潤滑 加油到油箱時應注意勿濺到電子控制器 2 1 3 發生故障時 只有裕祥公司的客戶服務人員有權進行維修 並須使...

Page 4: ...4 20 2 2 潤滑器組成元件 1 加油口濾網 2 上蓋 3 加油口組 4 直接頭 組 5 油量調整組 6 法蘭帽 7 活塞桿 8 電纜固定頭 9 配線蓋 10 油箱 11 液位開關 圖一 ...

Page 5: ...5 20 2 3 產品標籤 配線貼紙 觸電警告 配線蓋內側 配線蓋上方 規格貼紙 操作說明 配線蓋前方 油箱左側 ...

Page 6: ...潤滑器 安裝時 用兩支螺絲 1 穿在潤滑器的兩個固 定孔 2 再將潤滑器固定在機器預先鉆好的兩個 Ø7 固定孔 3 孔距 172 178 mm 參考圖二 注意 裝設高度應高於地面 0 6 1 7 公尺 圖二 2 4 2 加入油料 打開丸蓋並注入乾淨未使用過的潤滑油到 油箱內 直到油位標示線 HIGH 的高度 然後蓋 上丸蓋 只能使用黏度介於 30 250 cSt 的潤滑 油 注意 若使用油料的黏度高於250 cSt注油機可能 會燒毀 圖三 ...

Page 7: ...3 位於潤滑 器左側 將直接頭上的套管帽 1 套管 2 取出 並將其套在油管 4 上 然後將油管連同套管及套管 帽 插入直接頭內鎖緊 以免漏油 注意 套管 2 穿過油管 4 後 油管應露出至 少 1 mm 的長度 然後以套管帽 1 將之固定 圖四 2 4 4 手動打油 將油量調整盤拉到頂 參考圖五 後放開 讓 油量調整盤自行回到原來的位置 以使油加到油 管內 注意 勿將油量調整盤壓回 若油量調整盤在最 高的位置已無法拉動 則必須等它自行復 歸後才能使用手動打油 圖五 ...

Page 8: ... 並將電線從配線蓋旁邊的電纜固定頭穿 過去 參考圖七 以起子鬆開端子台螺絲 將 電源線以螺絲固定在端子台上 參考圖八 接好電線後蓋上配線蓋將螺絲及電纜固定頭 鎖緊 潤滑器的電源就完成了 為避免電源供應不穩所產生的突波危害機 台 建議於電源輸入端加裝保險絲 對 220V 0 3A 對 110V 0 1 A 圖六 圖七 圖八 3 使用說明 3 1 設定吐出油量 放鬆法蘭帽 1 轉動油量調整盤 2 使其刻度對應在與上蓋相接處 即為所設定 的吐出油量 調到欲設定油量後將法蘭帽旋緊 圖九 ...

Page 9: ...高或太低 使用適當黏度的油品 馬達不轉 更換馬達 馬達有轉但活塞桿不動 送回本公司或經銷商維修 拆解潤滑器出口的油管 有油流 出 查出阻塞或破裂的管路加以處 理 拆解潤滑器出口的油管 無油流出 清理油箱雜質並將潤滑器送回 本公司或經銷商維修 潤滑時 油管與潤 滑器接頭處漏油 安裝錯誤 套管必須完全套入管子並使油 管放進接頭後伸出至少 1 mm 以 上的長度 油流出量不足 油黏度太高或太低 使用適當黏度的油品 濾油網阻塞 清潔濾網 管路中之油會回 流 止逆接頭品質異常 請送回本公司或經銷商維修 潤滑油不潔 致止逆接頭阻塞 請送回本公司或經銷商維修 其它狀況煩請與本公司服務人員聯繫 請勿自行進行維修 6 保證 此裝置保證期間爲 12 個月 在保證期間免費維修只有在裝置未被擅改並且完 整 未拆封的狀態寄回給裕祥服務人員始予接受 請勿在未商議的情況下寄回剩餘零 件 收件人負擔運費的方式需經本公司服...

Page 10: ... 0 1A 220V 0 3A 110V 0 1A 220V 0 3A 最大消耗功率 4W 4W 出油容積 1 3 ml cyc 3 6 ml cyc 最大壓力 2 5 kgf cm2 2 5 kgf cm2 出口直接頭直徑 4 mm 或 6 mm 4 mm 或 6 mm 尺寸 高 寬 長 225 130 200 mm 225 130 200 mm 重量 1 5 kg 1 5 kg 油箱容積 2 L 2 L 操作溫度 0 50 0 50 間歇時間 3 5 10 15 30 60 mins 3 5 10 15 30 60 mins 液位開關 YESB 專屬配置 YESB 專屬配置 ...

Page 11: ...ts of lubrication unit 13 2 3 Label instruction 14 2 4 Installation 15 2 4 1 Positioning and mounting 15 2 4 2 Filling Oil 15 2 4 3 Lubrication line connection 16 2 4 4 Manual pump 16 2 4 5 Wiring and alarm 16 3 General information 17 3 1 Set up output volume 17 3 2 Refilling lubricant 17 4 Maintenance 18 5 Faults Troubleshooting 18 7 Technical data 19 8 Contact us 20 ...

Page 12: ...al pump 2 Basic operation 2 1Safety information 2 1 1 Before installing Before installing read the manual for the correct connection of the power To prevent chance of serious injury death or property damage disconnect the product from main power supply before working on it iSHAN centralized lubrication systems must not be used in other purposes other than lubricating machines 2 1 2 Before lubrican...

Page 13: ...tion 2 1 3 Faults Only qualified instructed specialists who are authorized by iSHAN may repair lubricators and must use the original spare parts 2 2 Parts of lubrication unit 1 Filter of oil inlet 2 Bracket YESA or YESB 3 Oil inlet cap 4 Straight adapter Ø4 or Ø6 5 Oil output regulator 6 Frank nut M6 7 Piston 8 Cable gland Ø16 9 Housing 10 Reservoir 2L 11 Level switch Fig 1 ...

Page 14: ...14 20 2 3 Label instruction Wiring instruction Electric Shock Model label Operation instruction Positioned on the front of the housing Positioned on the left side of the tank ...

Page 15: ...en 172 to 178mm The installation location should be spaced between 0 6m to 1 7m above the ground Fig 2 2 4 2 Filling Oil Remove the oil tank cap and fill clean and non used oil into the tank and add up to the HIGH mark Fig 3 Please note that only use permitted range of oil viscosity between 30cSt to 250cSt Warning Motor jammed or burned due to high resistance which caused by delivering higher than...

Page 16: ...ck The regulating plate must return by spring loaded force Fig 5 2 4 5 Wiring and alarm Warning To prevent chance of serious injury death or property damage disconnect the product from main power supply before working on it The electrical circuit diagram of the lubrication unit is affixed inside the unit and can be accessed by removing the cap Remove the cap Fig 6 and inside you can see terminal p...

Page 17: ...isted on the technical data Then tight Frank nut on the regulating plate Fig 9 3 2 Refilling lubricant Always keep the oil level between HIGH mark and LOW mark If the oil level falls below LOW mark the lubrication unit of YESB will send an alarm signal to the control unit of the machine For YESA model it doesn t contain level switch and the user has to ...

Page 18: ...e Recertification Motor runs but doesn t feed oil Impermissible lubricant Fill system with suitable lubricant Motor jammed Replace motor Motor runs but piston jammed Return the lubrication unit to iSHAN agent or iSHAN company Disconnected the pipe from the output adapter to visual check if discharging from the lubrication unit If so Check where it blocked or broke in the delivery pipe and repair D...

Page 19: ...g iSHAN reserves the right to make content and technical changes without notice and it includes the manual It is invalid to file a lawsuit against iSHAN in above changes 7 Technical data Power supply 110V 220V 50 60 Hz 10 110V 220V 50 60 Hz 10 Fuse current max 110V 0 1A 220V 0 3A 110V 0 1A 220V 0 3A Max power consumption 4W 4W Max discharge 1 3 ml cyc 3 6 ml cyc Max output pressure 2 5 kgf cm2 2 5...

Page 20: ...TEL 886 4 26302881 FAX 886 4 26302880 E mail ishan tcts seed net tw http www ishan com tw China Company Zhejiang Sunshine Machinery Co Ltd Add No 852 Qingfeng S Rd Tongxiang Zhejiang Province Mainland China TEL 86 573 88112730 FAX 86 573 88112739 E mail ishan ishan com cn http www ishan com cn Guangdong Office Add 3F Haoyun Business Tower Changxing Street Chang an Town Dongguan Guangdong Province ...

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