Iseki TXG237 Operation Manual Download

Page: 74 / 98

MAINTENANCE & ADJUSTMENT

FIG. 5-38

Trailer Socket (E4 Type)

A standard 7pin trailer can be provided and is
mounted at the rear or the Tractor, the connectors (Fig.
5-38) are as follows.

Left-hand rear direction indicator (1)

54G:

Not used (2)

31:

Earth (-) (3)

Right-hand rear direction indicator (4)

58R:

Right-hand rear light (5)

54:

Right-and left-hand brake stop lights (6)

58L: Left-hand rear light & number plate light (7)

NOTE: The letters and numbers in the reference

column are marked on the rear of the socket
and plug, next each terminal.

Lamps

(a)

Head

lamps

12V 45/40W

(b)

Front turn signal lamps 12V 21W

(c)

Front

small

lamps

12V 5W

(d)

Stop

lamps

12V 21W

(e)

Tail

lamps

12V 5W

(f) Rear turn signal lamps 12V 21W
(g)

License plate lamp 12V 5W

NOTE: A special fuse is used - use only genuine

ISEKI parts.

Trailer Socket
(Front view)

Trailer Plug
(Front view)

Summary of Contents for TXG237

Page 1: ...TXG237 MODEL I S E K I T R A C T O R ...

Page 2: ... your new machine He will discuss with you the operating and maintenance instructions given in this manual and instruct you in the proper and varied applications of this machine Call on him at any time when you have a question or need equipment related to the use of your machine Paragraphs in the manual and labels on the machine which are accompa nied by a caution mark contain particularly importa...

Page 3: ......

Page 4: ...EVER 30 PTO CLUTCH LEVER 30 REAR MID PTO SELECTOR LEVERS 31 THREE POINT HITCH 31 Control Lever 31 Lowering Rate Control Knob 32 Cutting Height Control Knob 32 COMFORT ADJUSTMENT 32 Seat Adjustment E6 Type 32 Seat Switch 32 REAR VIEW MIRROR E4 Type 33 4 OPERATION 34 BREAK IN PERIOD 34 STARTING 34 Pre Start Inspection 34 Normal Starting 35 Restarting Warm Engine 36 Cold Weather Starting 36 Warm Up P...

Page 5: ...SEMBLY 93 PRE DELIVERY 94 9 ACCESSORIES 95 This manual explains about several types of the tractor listed below Please confirm the type of yours by referring to the name plate TABLE 1 Model TXG 237 Type FH FH E4 RE4 GVRE4 E6 Area Europe Oceania Mid PTO Single Air Cleaner Hydrostatic Power Steeri ng HST lndependent PTO 2 speed Range Gear ISO Caution Label 4WD E3 ROPS SF 2400A E4 ROPS SF 405 T Elect...

Page 6: ...ee the words and symbols below used in this Operator s Instruction Book and on de cals you MUST take note of their instructions as they relate to personal safety DANGER This symbol together with the word DANGER indicates an imminently hazardous situation that if not avoided will result in DEATH OR VERY SERIOUS INJURY WARNING This symbol together with the word WARNING indicates a potentially haz ar...

Page 7: ...d it on a truck When travelling with an implement wider than the tractor put red caution markers such as flags red lamps at night in the most visible locations on both sides of the implements and place a SLOW MOVING VEHICLE sign in a place where it is easily seen by other drivers Operate the machine carefully keeping in mind that the implement is wide and may roll easily If the implement can be fo...

Page 8: ...s during operation Protection of your head Wear protective headgear such as a helmet especially when travelling on roads or handling material above your head Protection to avoid being caught in the machine Wear tight fitting clothing and headgear because loose clothing or hair can get caught in the mov ing parts of the machine Protection from poisonous dust or gases Be sure to wear a protective de...

Page 9: ...ed part after servicing 4 Never fill fuel while the engine is running or is still hot Keep away from open fires an never smoke around a fuel tank or while fuelling into the machine Never use open flames for illumination when fuelling the machine at night STARTING ENGINE AND MOVING TRACTOR 1 Before starting the engine indoors make sure that there is proper ventilation because exhaust fumes contain ...

Page 10: ...the tractor at a slower speed than used to climb up the hill While going down a hill never disengage the clutch or shift into neutral and never try to control the speed only with the brakes use the engine brake effectively 5 When travelling on a road where one or both shoulders are slanted and which run along a ditch look out for softened shoulders especially when the ditch is full of water and be...

Page 11: ...eration Never allow other persons to approach the tractor especially in front of or behind it 3 When loading or unloading the machine on off a truck set slip proof ramps at the same angles and drive the tractor straight at sufficiently slow speeds Loading the tractor in reverse travel and unloading it in forward travel 4 Never depress the brake pedals during loading or unloading operation or the t...

Page 12: ... pieces may cause injury 2 Pay attention to safety around the tractor to avoid injury to bystanders or damage to property Especially when operating with other persons use the horn to warn them 3 When crossing a ditch or a levee or when pass ing through soft land drive the tractor slowly and straight so that it does not slip or turn over 4 Do not touch dangerous parts such as rotating parts moving ...

Page 13: ...g or dis mounting an implement place the tractor on level hard ground which is sufficiently illuminated or unexpected accidents may occur 2 When servicing the tractor follow the instructions listed below Stop the engine Apply parking brakes Disengage all PTO Place all gear shift levers in neutral Remove the starter key Lower the implement fully if equipped If not your hands or clothes may be caugh...

Page 14: ... or a qualified repair service When seating tyre beads onto rims never exceed the maximum inflation specifications specfied on the tyre Inflation beyond this maximum pressure may brake the bead or even the rim with dan gerous explosive force If tyres have deep scratches cuts or punctures the respective tyre should be repaired or replaced by qualified personnel as soon as possible Wear suitable pro...

Page 15: ... replace damaged wiring 4 Remove chaff or dust from the battery wiring muffler or engine Otherwise it could result a fire TO HANDLE THE BATTERY 1 When working around the battery avoid smoking The battery generates explosive hydrogen and oxygen gases when it is being charged Keep the battery away from sparks or open flames 2 The battery should be inspected before starting the engine Be careful not ...

Page 16: ...ine or its parts completes their use ful life consult your ISEKI dealer for dismantling and disposal If you try to dismantle and dispose by yourself be ware of the necessity of hazards and safety precautions SAFETY DECALS The labels are stuck on the tractor You should of course read the safety instructions in the manual But never fail to read the labels on the machine as well The labels should alw...

Page 17: ...ENT Stay clear of the PTO shaft while the engine is running SAFETY DECALS AND THEIR LOCATIONS 1 Fan warning label Code No 1705 902 006 0 WARNING RISK OF ENTANGLEMENT Stay clear of the fan while it is turning 2 Battery disconnecting label Code No 1636 901 022 00 WARNING RISK OF ELECTRIC SHOCK When disconnecting the battery detach the nega tive terminal first and attach the positive terminal first w...

Page 18: ...rotector to prevent con tact with the eyes FIG 1 32 FIG 1 33 FIG 1 34 C WARNING KEEP OUT OF REACH OF CHILDREN D WARNING RISK OF BURNS Battery electrolyte sulphuric acid may cause burns Avoid contact with skin or clothing In case of an accident flush affected part immediately with plenty of water E WARNING RISK OF EXPLOSION Never use the battery with the electrolyte surface below the LOWER limit or...

Page 19: ...904 004 0 DANGER RISK OF EXPLOSION AND BURNS Use only diesel fuel Before replenishing fuel be sure to stop the engine and wait until the engine and heated parts cool down sufficiently Keep sparks open flames etc away from the fuel tank No smoking 13 ROPS label Code No 1674 904 005 0 WARNING RISK OF INJURY Keep the ROPS in the upright position and fasten the seat belt at all times Do not jump from ...

Page 20: ...SAFETY 19 3 9 14 11 11 6 7 13 12 5 2 10 4 8 1 FIG 1 40 ...

Page 21: ... CHASSIS NUMBER Fig 2 5 MODEL OWNER OR OPERATOR NEAREST ISEKI DEASER DATE OF INSTALLATION EXPIRATION OF WARRANTY KEEP THIS BOOK SAFELY FOR REGULAR REFERENCE ENSURE THAT ALL OPERTORS HAVE AC CESS TO IT AND THAT THEY UNDERSTAND ITS CONTENTS TRACTOR IDENTIFICATION FIG 2 1 Statutory plate FIG 2 2 Name plate FIG 2 3 Location of plate TXGA TXGAFH e13 2003 37 0215 T X G A 0 0 0 0 0 1 1300 350 740 950 560...

Page 22: ...L TYPE DESIGNATION Symbol Transmission Type F 4WD Symbol Transmission Type H HST Symbol External Auxiliary Hydraulics Omit None V 2 valve Symbol ROPS Omit None R ROPS Symbol Destination E4 Europe E6 Oceania TXG237 F H G V R E4 Symbol Homologation Omit None G License number plate ...

Page 23: ...nt Axle Pivot 3 Stabilizer 13 Hood Lock Lever 23 Lift Arm 4 Lift Rod 14 Battery 24 Combination Lamp 5 Lower Link 15 Front Bumper 25 Center Housing 6 Rear Wheels 16 Engine 26 Roll Over Protective Structure ROPS 7 Operator s Seat 17 Foot Step 27 7P Socket 8 Instrument Panel 18 Transmission 28 Number Plate Lamp 9 Steering Wheel 19 Front Wheel Drive Shaft 29 Parking Brake Lever 10 Fender 20 Headlight ...

Page 24: ...el Tank Filler 12 Hood 22 Front Axle Pivot 3 Stabilizer 13 Hood Lock Lever 23 Lift Arm 4 Lift Rod 14 Battery 24 Turn Hazard Light 5 Lower Link 15 Front Bumper 25 Center Housing 6 Rear Wheels 16 Engine 26 Roll Over Protective Structure ROPS 7 Operator s Seat 17 Foot Step 27 Parking Brake Lever 8 Instrument Panel 18 Transmission 9 Steering Wheel 19 Front Wheel Drive Shaft 10 Fender 20 Headlight FIG ...

Page 25: ...5 Rear Power Take Off PTO Selector Lever 6 Hand Throttle Lever 7 Brake Pedal 8 Hydro Forward Pedal 9 Hydro Reverse Pedal 10 Differential Lock Pedal 11 Three Point Hitch Position Control Lever 12 Mid Power Take Off PTO Selector Lever 13 Power Take Off PTO Clutch Lever 14 Four Wheel Drive 4WD Shift Level 15 Cutting Height Control Knob ...

Page 26: ...r 13 4WD Monitor 14 Parking Brake warning lamp 15 PTO Monitor 16 Coolant Temperature Meter 17 Tachometer MAIN SWITCH FIG 3 3 Main Switch 1 has the 4 following positions OFF Engine and all electrical circuits off Key can be removed O ON Power supplied to all circuits Normal oper ating position G GLOW Energizes glow plugs to preheat the combustion chambers and ssist starting Spring return to OFF f S...

Page 27: ...ately and consult your dealer Turn Indicator Lamps 4 Blinks when the turn sig nal is activated Glow Monitor 5 Lights up when key is turned to GLOW position Light does not turn off if glow is ready Main high beam 6 Lights up when the head lamps in the front grille are selected to the high beam position by the lamp switch Trailer Lamps 7 Lights up when the trailer is attached and the coupler is conn...

Page 28: ...en high beam is selected 2nd position light in indicator light will come on Turn Switch 8 Operate switch handle in direction Tractor is being turned The appropriate flashing am ber warning light ROPS mounted will operate as turn signal Return switch to center position to cancel Fuel Gauge FIG 3 8 The gauge indicates fuel level in the fuel tank when the main switch is in the ON position NOTE The ga...

Page 29: ...ervicing or removing radiator cap Tachometer FIG 3 10 Gauge indicates engine speed in crank shaft revolutions per minute rpm Index is also provided to show rear PTO speed of 540 at approxi mately 2484 engine rpm Normally the PTO speed should be between 540 and 600 Operating the PTO at a speed above 600 is too fast and may result in a breakdown of the tractor or implement Hourmeter in center of gau...

Page 30: ...acking Tractor TRANSMISSION SHIFT LEVER AND CONTROLS FIG 3 14 One shift lever is used to select a range of ground travel speed through different gear reductions within the drive train A hydrostatic control unit allows infinitely variable speeds from zero to top speed in each range Range Gearshift Lever 1 is located to right of operator s seat range lever provides 2 major speed changes This lever h...

Page 31: ... not use during transport FOUR WHEEL DRIVE SHIFT LEVER FIG 3 16 Shift lever 1 engages and disengages drive for the front axle Lever forward the front axle is engaged and power is available to both front and rear axle Lever rearward the front axle 4 WD is disengaged IMPORTANT Stop Tractor before engaging or dis engaging 4 wheel drive Do not use 4 WD on hard surface Rapid wear of front tires and pos...

Page 32: ...r engine before servicing PTO driven implement Allow all movement and motion to stop before leaving opera tor s seat CAUTION Always select engine speed to ensure safe operation Reduce speed prior to turning or backing Tractor THREE POINT HITCH Complete operating instructions for 3 point hitch are given in Operation section of this book Control Lever FIG 3 19 Position control lever 1 adjust height ...

Page 33: ...eck and counterclockwise will raise the cutting height of mower deck CAUTION When operating without mid mount mower deck the linkage for mower deck must be in fully up position by using position control lever Also Turn the cut ting height control knob to counterclock wise and to set highest position COMFORT ADJUSTMENT CAUTION Never make seat adjustment while Tractor is in motion Make sure adjustme...

Page 34: ...RUMENTS CONTROLS 33 FIG 3 23 REAR VIEW MIRROR E4 Type There are holes for installing the rear view mirror both sides of panel Install the mirror to right or left side ac cording as your country regulation 1 ...

Page 35: ...o daily start up of Tractor a few basic proce dures should be followed to ensure Tractor is in oper ating order to insure longer life and dependability Make sure all safety shields are in place and se cured properly Make sure operator is instructed in correct and safe peration of Tractor and related attachments or implements Check coolant engine oil and transmission oil lev els and replenish as ne...

Page 36: ...sition 8 Turn main switch to on position for 1 2s then turn to start position Release switch the moment engine starts 9 Once engine runs smoothly set engine speed to approximately 1 500 rpm to allow engine and hydraulic system to warm for several minutes DO NOT LOAD COLD ENGINE WARNING Range shift lever must be placed in neutral position to actuate neutral switch and permit operation of the starte...

Page 37: ...er conditions Consult your ISEKI Dealer IMPORTANT Under no circumstances should either or other starting fluid be used to start engines equipped with glow plugs Se vere engine damage will result should starting fluid contact a hot glow plug If for some reason a booster battery is required to start Tractor ensure booster battery is connected in parallel When using booster battery and booster cables...

Page 38: ... oper ate ALL the following is required Range Gear Shift Lever in Neutral PTO clutch lever in disengage position WARNING Neutral switch system is installed for your protection DO NOT bypass or modify the neutral start switch system If the neutral start switch system does not operate properly as detailed above contact your Dealer immediately and have the system repaired Periodically check that the ...

Page 39: ...ard As pedal is progressively pushed down a corresponding increase in ground speed will be noticed When released pedal will return to neutral position IMPORTANT For optimum operation keep engine speed above 2600 rpm whenever op erating the Hydrostatic control pedal TABLE 3 Arrangement of gear with appropriate ground speeds in order from slow to fast are shown in the chart at right NOTE Ground spee...

Page 40: ...and remove key from ignition FIG 4 5 If engine fails to stop when main switch is turned off open left side cover and push inward on end of solenoid boot 1 until engine stops Consult your Dealer when manual operation of engine shut off device is necessary CAUTION Before leaving Tractor unat tended make sure brake is locked rear mounted implement is lowered to the ground and key is removed from the ...

Page 41: ...ffer ential lock engaged FOUR WHEEL DRIVE FIG 4 8 Four wheel drive models have a mechani cally driven front axle Engagement and disengage ment of front drive axle is controlled by lever 1 on right side of tractor IMPORTANT Prior to engaging or disengaging 4WD Tractor stopped FIG 4 9 When front axle is engaged ground speed of front tires is slightly faster than the ground speed of rear tires This i...

Page 42: ... key DO NOT work under raised equipment Before engaging a PTO driven implement ALWAYS carefully raise and lower the implement using Position Control Check clearances PTO shaft sliding range and articulation Ensure that all PTO safety shields are In place at all times Ensure all PTO driven implements are in good condition and conform to current standards NEVER step across any driveline DO NOT use t...

Page 43: ... FIG 4 11 Implement drive shaft shown connected to Tractor rear PTO shaft CAUTION Make sure all PTO shields are installed on Tractor and equipment Be fore cleaning or adjusting Tractor or PTO driven machine SHUT OFF ENGINE AND DISENGAGE PTO Mid PTO Shaft FIG 4 12 Mid PTO 1 is forward facing shaft lo cated at underside of Tractor The mid PTO is used to operate certain mid or front mounted implement...

Page 44: ...NOTE When the PTO clutch is engaged reduce engine speed To disengage PTO Move the PTO clutch lever backward Mid PTO selector lever 3 is used to select position of mid PTO drive gears To select mid PTO Make sure PTO clutch lever 1 is OFF and then move mid PTO selector lever 3 backward to 2000 position to engage gear To engage PTO Move the PTO clutch lever forward NOTE When the PTO clutch is engaged...

Page 45: ... detaching implements FIG 4 15 Lowering Rate Control Knob 1 controls rate of drop of 3 point linkage and implement Turn knob clock wise to slow drop rate counterclockwise to increase drop rate Turning knob fully clockwise will lock implement in raised position CAUTION When working on or around mounted implements always lower to ground prior to work If implement must be raised always block implemen...

Page 46: ...e using pin supplied with Tractor Rotate center barrel section of top link to lengthen or shorten it and level implement from front to rear After the implement is attached it can be readjusted for level operation using leveling crank and top link Secure all adjustments IMPORTANT With some mounted implements it will be necessary to remove drawbar at rear of Tractor to permit implement to be raised ...

Page 47: ...ng and return lever to previously set position to resume operation To Finish Work and Transport Move position control lever 1 fully rearward in quadrant FIG 4 21 When using different weights of implements rate of drop of 3 point linkage and implement can be controlled with the Lowering Rate Control Knob 1 Turn knob clock wise to slow drop rate counterclock wise to increase drop rate Turning knob f...

Page 48: ...TE Lengthening or shortening of top link may be required to permit disconnection from implement Disconnect lower links from implement pins Make sure lower links stabilizers 1 are readjusted to prevent tire interference Take position in operator s seat start engine and drive tractor clear of implement Cutting Height Control Knob FIG 4 23 Cutting height control knob 1 adjusts the cutting height for ...

Page 49: ... trace of the gauge wheel please retry as the above procudures NOTE The height adjust gauge may not show the practical cutting height Adjust cutting height by the gauge wheel of the mower deck Turn the knob to the direction as much as possible when detaching and attaching the mower deck 1 8658 901 031 0 Label Cutting SMM54 TXG23E4F SRM54 TXG23E4F FIG 4 24 FIG 4 25 FIG 4 26 TXG237 attachable mower ...

Page 50: ...tended protection Only original bolts or equivalent replacements must be used and torque to correct torque value NOTE E4 Type does not have a seat and seat belt Consult your iseki dealer R E4 Type FIG 4 28 Carefuly lift lower ROPS frame legs 3 into position on top of fenders 4 Install 8 pieces of M16 nuts 6 with spring washers to secure the lower ROPS frame to the fenders Tighten the ROPS securing...

Page 51: ...ver 1 controls implement raising or lowering when first set of remote couplers are used Control lever 2 controls implement when second set of remote couplers are used 2 spool kit only Control levers are spring loaded to center neutral position from normal raise or lower positions Control lever 2 has also free flow position Down the lever to the lock position to get the free flow position Remote co...

Page 52: ...12 200 405 Keep the permissible towable mass TABLE 6 When towing trailor stay clear from the area between tractor and trailed vehicle TABLE 6 Towable mass Total technically permissible masses of the Tractor trailer combination for each configuration of trailer braking Unbraked 1000 2300 Independently braked not applicable Inertia braked 1000 2300 Assisted braking system not applicable FRONT LOADER...

Page 53: ...adiator Body 4L Reserve Tank 0 6L 4 6 L Fuel Tank Capacity 25 L Fuel recommended Above 4C No 2 or No 2 D Fuel recommended Below 4C No 1 or No 1 D Transmission Differential Housing Including Hydraulic System Capacity 11 0 L Recommended Lubricant ISEKI U T H Oil Shell DONAX TD or equivalent Recommended Change Interval First 50 h every 300 h Front Axle Capacity4 2 U S qts 4 0 L Recommended Change Lub...

Page 54: ... belt tension Air cleaner dust ejector Air cleaner element Fuel tank level Fuel filter sediment bowl Fuel filter element Battery cables Battery electrolyte level Light flashers Brake adjustment Tire pressure condition Wheel bolt torque Front wheel adjustment Steering free play Front axle end float Action Required Inspect and repair Check and tighten Inspect and repair Lubricate Check and replenish...

Page 55: ...Crankcase Engine Oil 2 Engine Radiator Engine Coolant 3 Fuel Tank Diesel Fuel 4 Rear Housing Hydraulic Oil 5 4WD Axle Gear Oil 6 Brake Pivots Grease 7 Leveling Turnbuckle Grease 8 Linkage of Mower Grease 9 HST pedal Grease Grease fittings Grease nipple Fill points Drain points Oil check window Fill point coolant Drain point coolant FIG 5 1 ...

Page 56: ...ss radiator battery and engine com ponents open the engine hood 1 To open the hood lift up the hood at the rear end in strument panel side To close the hood pull the hood down in reverse order of opening and push lightly on the rear end to lock Pull the hood lock handle to allowed direction and open and close with supporting side hood by another hand FIG 5 2 FIG 5 3 㧻 1 ...

Page 57: ... the rear of the hood Slide the end of the bar to the right to hook The hood will be locked at a 45 degree angle After maintenance pull out the end of the bar from the bracket and store in the bracket on the engine To close the hood pull the hood down and push lightly on the rear end to lock ...

Page 58: ...dden by handle it is not completely locked Push the handle to arrowed direction lightly and lock completely Lift up the side of hood lightly make sure that hood is locked correctly Valve gets high temperature when sub control lever is operated for long hours Especially be careful not to touch the valve body itself Pay enough attention when refueling ...

Page 59: ... monitor blinks when key switch is ON position even if the lever is in 2WD position 4WD monitor for a moment but it is not a malfunction When winker switch is ON position hazard monitor brinks for a moment but it is not a malfunction ...

Page 60: ...level is between upper limit F and lower limit L on dipstick Wipe off dip stick momentarily reinstall in engine and check oil level again Add oil through filler opening 2 as required NOTE Add oil slowly to assist in venting air from crankcase FIG 5 15 To Change Engine Oil Operate Tractor until oil is adequately warmed Remove drain plug 1 from engine and allow all oil to drain Reinstall drain plug ...

Page 61: ...r to draining transmission oil FIG 5 18 Always replace hydraulic oil filter while oil is removed Carefully unscrew oil filter 4 from its adapter Use of a filter wrench may be necessary Clean filter adapter and lubricate gasket on replace ment filter with clean hydraulic oil Install new filter un til gasket contacts adapter and tighten additional 2 3 turn by hand Do not use filter wrench to install...

Page 62: ...plug 3 on the top of final cause on both side to let the air inside the front axle go out Check that the oil level is half of front axle houslng When the oil level is lower add oil until half level of front axle NOTE When the oil level is hard to be checked insert a ruler to see the height to the oil level Change Oil Place a tray under the drain plug 2 Remove the drain plug and let all oil drain o...

Page 63: ... located between marks when engine is cold Periodically check condition of hoses belt and clamps and tighten of replace as necessary Keep radiator radiator screen and hood screens clean to permit maximum cooling IMPORTANT Use care when cleaning radiator to prevent cooing fin damage FIG 5 22 Drain cook 2 will drain coolant from cylinder block and radiator Drain cook is located on left side of engin...

Page 64: ...ted at center of belt span CAUTION Due to muffler position allow to cool before checking or adjusting fan belt tension FIG 5 24 To adjust belt tension loosen alternator pivot bolt 1 and tensioning bracket bolt 2 Pull out ward on top of alternator to correctly tension belt and tighten bolt 2 first and then tighten pivot bolt 1 IMPORTANT Do not pry against alternator housing or pulley Carefully pry ...

Page 65: ...d if in ser viceable condition using following procedures Using compressed air not to exceed 200kPa from inside element remove loose dirt grass chaff etc Be careful not to damage element pleats with air flow If outer element is coated with oil or soot 1 Prepare solution of warm water and non foaming detergent 2 Soak element for 30min 3 Agitate element in solution until oil and soot are loosened 4 ...

Page 66: ...l reaches injection pump Fuel filter incorporates valve 2 to aid in filter servicing and air bleeding of fuel system Check filter bowl for accumulation of sediment or wa ter and clean as required FIG 5 28 To replace fuel filter element or clean sedi ment bowl turn fuel valve to OFF position handle to rear Carefully loosen spanner nut 1 and remove nut sedi ment bowl 2 and O ring 3 Sediment bowl can...

Page 67: ...tion pump and let air bubbles out of the pump NOTE Normally further air bleeding is not required due to electric fuel pump operating when main switch in instrument panel is ON If engine will not start after several attempts check fuel pump fuses see Electrical System Fuel Tank Filler Cap When fuel tank filler cap is removed a hissing or pop ping noise may be noticed This is due to cap design and i...

Page 68: ... If electrolyte comes in con tact with skin or clothes wash immediately Contact a doctor if electrolyte is ingested or gets in eyes FIG 5 33 Tractors are shipped with the battery in stalled If battery replacement should become neces sary disconnect negative cable 1 first and then remove positive cable 2 Loosen and remove battery securing clamp and carefully remove battery from tractor When install...

Page 69: ...g battely cables turn off power of battely charger If you have any questions about the battely consult your dealer If the battery performance become poor the battery should be removed and recharged from an external source following battery charger instructions Repeat ed battery charging may be due to a defect in tractor charging system and or a defective battery NOTE When charging battery from an ...

Page 70: ...O NOT use wire or foil to bypass fuse protec tion Fire can result If fuses blow repeatedly examine electrical system for grounded or shorted circuits FUSE Head Light FIG 5 35 Main Fuse Box A Located on right side to rear of engine TABLE 10 Ref Rating Function 1 20A POWER SUPPLY CAB B 2 15A LAMP HORN 3 15A HEAD LAMP 4 15A BRINCER 5 10A STOP LAMP 6 10A ENGINE STOOP SOLENOID 7 15A POWER SUPPLY ACC 8 ...

Page 71: ...olarity such as reversed cables when using a booster battery Failed fuse will not allow battery to be charged during normal operation IMPORTANT Fuses are of specific amperage ca pacity for the circuit in which they are located Do not replace fuses with un authorized parts B 1 B 2 ...

Page 72: ...䌈䌏䌒䌎䋱䋷䋴䋰䇭䋶䋸䋰䇭䋵䋳䋰䇭䋰䋰䌈䌁䌚䌁䌒䌄䇭䌓䌗䌉䌔䌃䌈䋱䋷䋴䋰䋭䋶䋸䋰䋭䋵䋵䋰䋭䋰䋰䌆䌌䌁䌓䌈䌅䌒䇭䌕䌎䌉䌔䋱䋷䋳䋹䋭䋶䋸䋱䋭䋲䋲䋰䋭䋱䋰䌄䌉䌏䌄䌅䋨䋳䌁䋩䋱䋵䋶䋰䋭䋶䋶䋶䋭䋲䋱䋲䋭䋰䋰䌂䌒䌁䌋䌅䇭䌌䌁䌍䌐䇭䌓䌗䌉䌔䌃䌈䋱䋷䋷䋲䋭䋶䋵䋴䋭䋲䋸䋰䋭䋰䋰䌇䌌䌏䌗䇭䌐䌌䌕䌇䌓䋰䋮䋵㱅㬍䋴䋶䋲䋸䋱䋭䋴䋱䋰䋭䋰䋲䋳䋭䋱䋰䌆䌕䌅䌌䇭䌇䌁䌕䌇䌅䋱䋷䋲䋵䋭䋱䋱䋱䋭䋲䋰䋰䋭䋰䋰䌗䌁䌔䌅䌒䇭䌔䌅䌍䌐䋮䌓䌅䌎䌓䌏䌒䋶䋲䋸䋲䋭䋴䋵䋰䋭䋰䋰䋶䋭䋰䋰䌏䌉䌌䇭䌐䌒䌅䌓䌓䌕䌒䌅䇭䌓䌅䌎䌓䌏䌒䋶䋲䋸䋱䇭䋹䋷䋱䇭䋰䋰䋳䇭䋰䋰䋳䋷䋵䋵䇭䋵䋸䋱䇭䌍䋱䌌䌅䌖䌅䌒䇭䌓䌗䌉䌔䌃䌈䋱䋷䋴䋰䋭䋶䋸䋰䋭䋵䋲䋰䋭䋰䋰䌓䌌䌏䌗䇭䌂䌌䌏䌗䇭䌆䌕䌓䌅䌂䌁䌔䌔䌅䌒䌙䇭䌃䌁䌂䌌䌅䇭䋫䋱䋷䋲䋵䋭䋶䋹䋰䋭䋲䋳䋰䋭䋰䋰䌂䌁䌔䌔䌅䌒䌙䇭䌃䌁䌂䌌䌅䇭䋭䋱䋷䋲䋵䋭䋱䋱䋲䋭䋲䋱䋰䋭䋰䋰䌍䌁䌉䌎䇭䌓䌗䌉...

Page 73: ......

Page 74: ...t 5 54 Right and left hand brake stop lights 6 58L Left hand rear light number plate light 7 NOTE The letters and numbers in the reference column are marked on the rear of the socket and plug next each terminal Lamps a Head lamps 12V 45 40W b Front turn signal lamps 12V 21W c Front small lamps 12V 5W d Stop lamps 12V 21W e Tail lamps 12V 5W f Rear turn signal lamps 12V 21W g License plate lamp 12V...

Page 75: ...TXG237 74 ...

Page 76: ...䇭䋰䋰䌃䌁䌂䇭䌐䌏䌗䌅䌒䇭䌏䌕䌔䌌䌅䌔䌌䌏䌏䌐䇭䌃䌉䌒䌃䌕䌉䌔䇭䌆䌏䌒䇭䌓䌅䌁䌔䇭䌓䌗䌉䌔䌃䌈䋨䌃䌏䌎䌎䌅䌃䌔䌅䌄䇭䌗䌈䌅䌎䇭䌓䌈䌉䌐䌍䌅䌎䌔䋩䌆䌏䌒䇭䋷䋭䌐䌉䌎䇭䌓䌏䌃䌋䌅䌔䌗䌁䌒䌎䌉䌎䌇䇭䌈䌏䌒䌎䋱䋷䋴䋰䇭䋶䋸䋰䇭䋵䋳䋰䇭䋰䋰䌈䌁䌚䌁䌒䌄䇭䌓䌗䌉䌔䌃䌈䋱䋷䋴䋰䋭䋶䋸䋰䋭䋵䋵䋰䋭䋰䋰䌆䌌䌁䌓䌈䌅䌒䇭䌕䌎䌉䌔䋱䋷䋳䋹䋭䋶䋸䋱䋭䋲䋲䋰䋭䋱䋰䌄䌉䌏䌄䌅䋨䋳䌁䋩䋱䋵䋶䋰䋭䋶䋶䋶䋭䋲䋱䋲䋭䋰䋰䌂䌒䌁䌋䌅䇭䌌䌁䌍䌐䇭䌓䌗䌉䌔䌃䌈䋱䋷䋷䋲䋭䋶䋵䋴䋭䋲䋸䋰䋭䋰䋰䌇䌌䌏䌗䇭䌐䌌䌕䌇䌓䋰䋮䋵Ω 䋴䋶䋲䋸䋱䋭䋴䋱䋰䋭䋰䋲䋳䋭䋱䋰䌆䌕䌅䌌䇭䌇䌁䌕䌇䌅䋱䋷䋲䋵䋭䋱䋱䋱䋭䋲䋰䋰䋭䋰䋰䌗䌁䌔䌅䌒䇭䌔䌅䌍䌐䋮䌓䌅䌎䌓䌏䌒䋶䋲䋸䋲䋭䋴䋵䋰䋭䋰䋰䋶䋭䋰䋰䌏䌉䌌䇭䌐䌒䌅䌓䌓䌕䌒䌅䇭䌓䌅䌎䌓䌏䌒䋶䋲䋸䋱䇭䋹䋷䋱䇭䋰䋰䋳䇭䋰䋰䋳䋷䋵䋵䇭䋵䋸䋱䇭䌍䋱䌍䌁䌉䌎䇭䌓䌗䌉䌔䌃䌈䇭䌂...

Page 77: ......

Page 78: ...nd thread Adjust turnbuckle 3 so free play is correct for brake pedal 4 Secure lock nuts against turnbuckles 5 Adjust brake rod of other side in same manner Make sure lock nuts are secured when brake adjust ment is complete Check operation of parking brakes after adjustment is made Parking Brake Lever Adjustment FIG 5 42 1 After above broke rod is adjusted Adjust parking brake wire on left side 2 ...

Page 79: ...1 Maintaining correct tyre pressure will help insure tyre long life If tyres have deep scratches cuts or punctures the respective tyre should be repaired or replaced by qualified personnel as soon as possible IMPORTANT If necessary to replace any tyre s ensure original tyre size is used This is particularly true on 4WD models to ensure correct amount of front axle over speed or lead is maintained ...

Page 80: ...in from tyre center to tyre cen ter at a point halfway up on face of each tyre To adjust remove clip securing rubber boot to tie rod Loosen lock nut and rotate the tie rod to adjust Tie rod ball joints should freely rotate in cylinder ends Adjust each side evenly Ball joints must move freely after lock nuts are tightened A B ...

Page 81: ...Exces sive free play can be caused by Loose or worn ball joints Worn or damaged steering column shaft universal joints Air in steering system Worn or damaged power steering unit CAUTION Excessive steering free play must be corrected before use Contact your ISEKI Dealer TORQUE CHART TABLE 12 All fasteners should be tightened in accor dance with torque chart unless a specific torque value is called ...

Page 82: ...d to protect tyres from oily or damp floor 6 Raise and lock 3 point lift linkage in up position by turning lowering rate control knob 1 fully clockwise FIG 5 47 Step 7 Fill fuel tank to prevent condensa tion from forming on inside of tank Turn filter valve 7 to OFF position 8 Remove battery and store in cool dry place Main tain charge during storage period 9 If Tractor is stored during cold weathe...

Page 83: ...al position Release the parking brake lock JACKING When jacking Tractor place the Tractor on level hard ground which is sufficiently illuminated otherwise un expected accidents may occur Follow the instructions listed below Apply parking brakes Disengage all PTO Place all gear shift levers in neutral Remove the starter key Place the jack on level FIG 5 49 When raising the rear axle suitable shims ...

Page 84: ...e engine Consult your dealer Air bleed fuel system Clean filter Check fuel level open fuel valve Longer use of glow plugs Consult your dealer Irregular engine running Air in fuel system Clogged fuel filter Clogged fuel injectors Fuel line is leaking air Fuel injection pump timing Defective engine Air bleed fuel system Clean filter Consult your dealer Retighten clamps replace defective pipes Consul...

Page 85: ...ult your dealer Poor engine output Seizure fuel injectors and or carbon deposit Insufficient compression or leaking valves Incorrect valve clearances Incorrect fuel injection timing Insufficient fuel supply Clogged air cleaner Consult your dealer Consult your dealer Consult your dealer Consult your dealer Check fuel system Clean or replace elements Oil pressure monitor is lit during operation Insu...

Page 86: ...e hydraulic oil pump Defective control valve Broken cylinder Increase speed Fill to specific level Retighten clamps or replace cracked pipes and defective o rings Clean or replace Consult your dealer Consult your dealer Consult your dealer Leaking piping Loose joints Cracked pipes Retighten Replace pipes o rings With control lever in RAISE position relief valve blows Poorly adjusted rod on positio...

Page 87: ...ten Consult your Dealer ELECTRICAL SYSTEM TABLE 17 Problem Possible Cause Remedy Battery cannot be charged Blown fuse Defective wiring Loose or damaged fan belt Defective battery Defective alternator Defective regulator Check fuse and replace Correct loose dirty terminals short circuit poor ground etc Give belt proper tension or replace Correct loose terminal connection corro sion or electrolyte l...

Page 88: ... Cold Intake 0 25 mm Exhaust 0 25 mm Air Cleaner Single stage dry element Engine Cooling Liquid forced circulation Cold Starting Aid Glow plugs 3 TRANSMISSION Type Primary Infinite Range 2 speed constant mesh Gear Speeds 2 gear forward 2 reverse Clutch None Brakes Mechanically actuated sealed wet disk POWER TAKE OFF PTO Type Independent engine drive Control Hydraulic control Clutch Mechanically en...

Page 89: ... Three point hitch Size Category 1 Control Direct control Lift Capacity 4WD model 540 kg measured at ball ends ELECTRICAL SYSTEM System Voltage 12V negative ground Battery cca 0 F 18 433 CCA Charging 40 amp alternator with internal regulator rectifier CAPACITIES Engine Crankcase with Filter 2 6 L Transmission 11 0 L Fuel Tank 25 0 L Cooling system 4 6 L Front Drive Axle 4 0 L TREAD WIDTH SETTINGS ...

Page 90: ...ax size 1 370 mm Max weight 150 kg Disk harrow Max harrowing width 1 400 mm Max weight 150 kg Sprayer Max tank capacity 120 L Broad caster Max tank capacity 120 L Sand spreader Max tank capacity Front blade with sub frame Max cutting width 1 250 mm Rear blade Max cutting width 1 520 mm Max weight 150 kg Box blade Max cutting width 1 070 mm Max weight 150 kg Snow blower with sub frame Max cutting w...

Page 91: ...80 E Width 1220 F Height 2285 2295 G Forward overhang 380 H Approach angle 58 I Rear overhang 750 J Departure angle 27 K Ground clearance 155 165 L Ramp angle 57 LOAD CAPACITY TABLE 19 Front Tyre Maximum Front Axle Load kg Rear Tyre Maximum Rear Axle Load kg Size Load Capacity kg Size Load Capacity kg 18X8 50 8 740 4WD 740 26X12 00 12 1620 950 The Load Capacity is on 2tyres FIG 7 1 ...

Page 92: ...sound level 2009 76 EC according to Annexe II of the Directive TABLE 20 Cab openings closed Cab openings opened ROPS dB A dB A dB A 83 9 Results of the sound level tests 2009 69 EC Annexe VI TABLE 21 Moving Stationary Engine speed dB A dB A rpm 75 74 2800 ...

Page 93: ...4 EEC as amended by 88 465 EEC Vibration Damping TABLE 24 Heaviest seat upper 13 5kg Ballast load Ratio vibration accerelation seat surface seat attachment 2 40kg 1 37 80kg 1 17 TABLE 25 Lightest seat upper 4 0kg Ballast load Ratio vibration accerelation seat surface seat attachment 2 40kg 1 15 80kg 1 11 Vibration Transmission Abbient temperature 21 C TABLE 26 Heaviest seat upper 13 5kg Applied ma...

Page 94: ... steam cleaner and detergent solution during assembly Tractors will arrive with battery installed To assemble and pre deliver the Tractor proceed as follows CAUTION Be observant of components wheels fenders ROPS etc that may be attached to or held in position by container panels ASSEMBLY PRE DELIVERY INSPECTION 1 Remove ROPS frame steering wheel seat and sundry boxes from container 2 Disassemble c...

Page 95: ...t half to full throttle and turn main switch counterclockwise 5 10s Turn main switch clockwise to ON Oil pressure and alternator warning lights will illuminate Hold in on position 1 2s Turn main switch to Start to crank the engine Release key to ON position the moment engine starts Check that warning lights go out Allow engine to warm up to operating temperature at about 1500rpm Operate Tractor to...

Page 96: ...ing objects Implements and Attachments Your ISEKI Dealer offers a complete line of implements and attach ments such as mowers loaders tillers and numer ous ground engaging tools to fulfull your needs Please check with him on your requirements and he will be happy to show you his full line of matched equipment ACCESSORIES ...

Page 97: ... below Generic denomination Agricultural machine Function Agricultural forestry use and ground care TXG237 SSM48 SSM54 SMM54 SSM60 SRM48 SRM54 conformity with the following directives to which this declaration relates are in Directive 2006 42 EC The authorized compiler for the technical file in EU N V ISEKI EUROPE S A Sterrebeekstraat 179 D4 B 1930 Zaventem Belgium ...

Page 98: ...TXG237 Overseas Business Division 5 3 14 Nishi Nippori Arakawa ku Tokyo 116 8541 Japan Phone 03 5604 7658 Fax 03 5604 7703 OM TXG237 EN 10 1007 01 XXX Printed in Japan ...

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Iseki TXG237, Operation Manual

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