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ADJUSTING THE MITER ANGLE   

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  A miter cut is one that is at an angle across the horizontal surface of the material. You will 

commonly make 45º miter cuts to join two pieces in a right angle corner. A 30º cut is often used for 
a scarf joint or to make a chamfered end.   

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  To make a miter cut, loosen the Miter Lock Knob by turning it approximately 1/4 turn 

counterclockwise. Press down the Thumb Lever to unlock the Table. While holding the Thumb 
Lever down, move the Table to the desired angle. The Miter Angle Indicator will indicate the 
selected angle. The table will lock into place at often used miter angles, including 22.5º, 30º, 45º, 
and 90º on both left and right sides.   

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  With the Table adjusted to the desired angle, place the work piece flush against the Fence, secure 

it with the Hold Down Clamp and make the cut.   

 

ADJUSTING THE BEVEL ANGLE   

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  A bevel cut is one that is at an angle to the vertical plane of the material.   

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  Bevel cuts can be used to miter relatively wide and thin material. Bevel cuts can be used in 

combination with a miter cut to form a compound angle. Compound angle cuts are often used in 
crown moldings, picture frames and similar trim materials.   

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  To set the bevel angle, loosen the Bevel Lock Handle at the rear of the saw. To do this, press in the 

Lock Button and rotate the Handle 1/2 turn counterclockwise. Move the blade assembly left to the 
desired angle. You can read the angle on the Bevel Angle Indicator. Lock the blade assembly into 
position by pressing in the Lock Button and rotating the Bevel Lock Handle clockwise. Tighten 
firmly but not over-tight.   

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  Make a sample cut in a piece of scrap and check to be sure the bevel angle is correct. If it is not, 

correct the angle before cutting your work material.   

 

USING THE DEPTH STOP 

 

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  If you want to make a kerfing or rabbet cut which does not cut through the work piece, you can use 

the Depth Stop Screw to control the depth of the cut.   

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  To limit blade assembly travel, turn the Depth Stop Screw clockwise. The further you screw down 

the Depth Stop Screw, the shallower the cut will be.   

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After the desired cut has been made, return the Depth Stop Screw to its open position by turning it 
counterclockwise.

 

 

GENERAL OPERATING INSTRUCTIONS   

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  When the Handle is lowered, the Blade Guard raises automatically. When the Handle is raised the 

Blade Guard returns to its safety position. Keep hands clear of the Blade when the Handle is 
lowered. Never interfere with the proper movement of the Blade Guard.   

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  There are locking mechanisms for the miter angle and the Slides. Unlock the Table to set the miter 

angle, then re-lock it before making the cut. Unlock the Slide using the Slide Lock Wing Screw 
before making a cut if the work material is too wide to “chop.”   

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  To rotate the Table, press down the Miter Thumb Lever, rotate the Table to the desired angle, then 

release the Miter Lock Lever. Notches are machined into the Base of the tool, which will lock the 
Table into several often used miter angles. These angles are 0º (centered), 15º, 22.5º, 30º and 45º 
both left and right cut.   

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  On wider pieces, you will have to slide the blade while making the cut. To unlock the Slide, loosen 

Summary of Contents for 46463

Page 1: ...AW OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46463 ...

Page 2: ...NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions and replacement parts please call 1 800 222 5381 INTENDED USE The Ironton Compound Miter Saw s impressive 2 4 HP 15 Amp motor gives you the power you need to cut both wood and composite materials without slowing down TECHNICAL SPECIFICATIONS ITEM D...

Page 3: ...Saw When Compound Miter Saw is not in use store it in a secure place out of the reach of children Inspect it for good working condition prior to storage and before re use PRODUCT FEATURES z Powerful precise compound saw that makes accurate and repeatable angle cuts z The electric blade brake stops the blade in seconds for safety z External access block brushes for convenient maintenance replacemen...

Page 4: ...Replace or repair damaged or worn parts immediately z Replacement parts and accessories When servicing use only manufacturer supplied replacement parts Only use accessories intended for use with this product Please call 1 800 222 5381 for replacement parts z Maintain this product with care Keep this product clean and dry and keep the saw blades clean and sharp for better and safer performance z Fo...

Page 5: ...re that when installing the Saw Blade the saw teeth point away from your body and toward the rear of the miter saw z Avoid unintentional starting Make sure you are prepared for work before turning the saw on z Do not use this product for cutting metals brittle or dangerous materials such as asbestos which can cause harmful dust or vapors z Before using the miter saw make sure the Saw Blade is prop...

Page 6: ...mber z Do not use blades made from high speed steel abrasive blades metal cutting blades or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades z Blades must be rated to at least the maximum speed marked on the tool z DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly z The use of acc...

Page 7: ...htly as possible while still keeping safe control of it Let the tool do the work z To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately UNPACKING When unpacking check to make sure that all the parts shown on the Parts List and Diagram are included If any parts are missing or broken please call the distributor at the number shown in...

Page 8: ...vel as the saw table If the work surface and any work materials supports are not level and on the same level unwanted bevel angles will appear in the cuts resulting in poor joinery z Work pieces may be secured to the saw table using the Hold Down Clamp or other clamping devices not included Securing the work piece will provide safety by preventing kick back and by removing the need to hold work pi...

Page 9: ...ition by pressing in the Lock Button and rotating the Bevel Lock Handle clockwise Tighten firmly but not over tight z Make a sample cut in a piece of scrap and check to be sure the bevel angle is correct If it is not correct the angle before cutting your work material USING THE DEPTH STOP z If you want to make a kerfing or rabbet cut which does not cut through the work piece you can use the Depth ...

Page 10: ...his entire booklet and are familiar with the operation of this tool z Release the Locking Pin to allow the blade assembly to come up Check to be sure the Table is fixed in place at the desired miter angle Check to be sure the slide lock is released to allow the blade assembly to slide freely z Blow any sawdust or debris away from the Fence Place the work material against the Fence z Make any neces...

Page 11: ...he Slides rotating Table components and other moving parts Use a good quality dry lubricant not included which will not attract dust z Observe the Dust Bag while using the saw Empty the sawdust into an appropriate container when the bag is full z Occasionally wipe or blow off sawdust that accumulates on the saw Saw dust on the Fence can cause you to make inaccurate cuts z Keep the Slides free of s...

Page 12: ... D Raise Blade Guard 6 While holding in the Arbor Lock Button use the Wrench to loosen the Arbor Bolt by turning it clockwise See Figure E Figure E Arbor Bolt Note The Arbor Bolt has a left hand thread so it loosens by turning clockwise 7 Remove the Arbor Bolt Outer Flange and Saw Blade by pulling them straight off the Arbor 8 Reinstall a new Blade on the Arbor ...

Page 13: ...z If either test reveals that the cut is not a true 90º angle you must adjust the Fence before beginning work If Fence needs adjustment z First unplug the tool z Lower the blade assembly and lock it in place using the Locking Pin z Lay a carpenter s square on the table with one edge along the blade and the other along the Fence Any inaccuracy should be visible NOTE The square must contact the surf...

Page 14: ...g Lever z Once the bevel angle is adjusted adjust the Bevel Angle Indicator to read 0º when the Saw Blade is in the vertical position Loosen the screw holding the Indicator in place adjust it to be exactly over the 0º mark then retighten the screw ADJUSTING OR REPLACING THE KERF BOARD If the Kerf Board becomes damaged it must be replaced z Remove the four screws holding the Kerf Board in place z I...

Page 15: ... 4 Material is unsupported 1 Keep finished side of material up or facing operator Bottom and back side are prone to chip out 2 Check for damaged teeth Sharpen or replace blade 3 Check blade manufacturer s recommendations for material being cut For cross cutting hard wood and for precision cuts use a thin kerf blade with 60 or more teeth 4 Use a thin piece of scrap material such as 1 4 plywood unde...

Page 16: ...16 OF 20 DIAGRAM ...

Page 17: ...8 Pointer 1 63 Screw 1 19 Bolt M4x12 1 64 Bolt 1 20 Bolt M4x8 7 65 Washer 2 21 Kerf 1 66 Lock Button 1 22 Plate 1 67 Link Pole Bolt 2 23 Plate 1 68 Link Pole 1 24 Bolt M8x30 1 69 Brush Cover 2 25 Table 1 70 Carbon Brush 4 26 Flat Washer 1 71 Brush Handle 2 27 Lock Nut 1 72 Motor Housing 1 28 Rail 1 73 Bolt M6x30 4 29 Flat Washer 6 75 Stator 1 30 Spring Washer 6 76 Screw ST5x65 2 31 Bolt M6x25 2 77...

Page 18: ...3 1 119 Bolt ST6 3x25 2 98 Bearing Cover 1 120 Bolt M5x45 2 99 Bolt M5x18 3 121 Bolt ST4 2X14 2 100 Inner Flange 1 122 Bolt ST4 2X14 2 101 Blade sold separately 1 123 Press Plank 1 102 Outer Flange 1 124 Power Cord 1 103 Screw M8x20 Left 1 125 Rubber Sheath 1 104 Lock Nut 1 126 Terminal 1 105 Small Cover 1 127 Handle Down Part 1 106 Large Cover 1 128 Hex Key 1 107 Washer 1 129 Seal Ring 1 108 Bolt...

Page 19: ...rranty claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your retu...

Page 20: ...ica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles D...

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