background image

 

10 OF 20                                                                                       

 

the Slide Lock Wing Screw at the back of the saw.   

z

  To make a bevel cut, release the Bevel Lock Lever; rotate the blade assembly to the desired bevel 

angle, then lock the blade assembly in place using the Bevel Lock Lever. Making bevel cuts is 
discussed in more detail later in this manual.   

z

  This saw is provided with a Kerf Board. The Kerf Board helps to prevent tear-out on the bottom 

side of the work material. The Kerf Board is factory adjusted prior to shipment of this tool so the 
blade does not contact the Kerf Board during normal operation, including bevel cuts. Adjustment of 
the Kerf Board and techniques to prevent tear-out are discussed later in this booklet.   

z

  Before starting work, check the accuracy of the Guide Fence, miter angle and bevel angle. 

Instructions for checking and adjusting these angles are discussed later in this booklet.   

z

  It is very important that the work material be properly supported before making a cut. The material 

must be level on the Table. The material must be supported on both ends. Using the Work Piece 
Extension Supports is discussed in the next section.   

z

  Use this saw only for its intended purpose of cutting flat rectangular or round wood stock, or 

finished molding. Do not use it for cutting firewood, brush, or anything that does not lie flat on the 
table. Doing so may cause binding or violent kick-back that may result in damage or personal 
injury.  

 

MAKING A CUT 

 

z

  Observe all safety and planning items discussed in this booklet. Detailed instructions on each of the 

following steps are discussed in this booklet. Do not make any cuts until you have read this entire 
booklet and are familiar with the operation of this tool.   

z

  Release the Locking Pin to allow the blade assembly to come up. Check to be sure the Table is fixed in 

place at the desired miter angle. Check to be sure the slide lock is released to allow the blade assembly 
to slide freely.   

z

  Blow any sawdust or debris away from the Fence. Place the work material against the Fence. 

z

  Make any necessary miter or bevel adjustments.   

z

  Align the marked location of the cut on the work material with the saw blade. Be aware that the Saw 

Blade will remove material from the cut equal to the width of the blade. This is the “kerf”. To prevent 
your work piece from being cut too short, align the edge of the blade with your measured mark, keeping 
the kerf on the waste side of the cut.   

z

  Hold the work material in place using the Hold Down Vise. Ensure that the work material is level and 

supported securely, using saw horses or supports if necessary.   

z

  Grip the Saw Handle and squeeze the Trigger to start the Blade turning.   

z

  Pressing down lightly, move the Blade smoothly across the work material to cut it. With narrow material, 

you can press straight down “chopping” the material. With wider material you must move the Blade 
across the material to cut it. Do not bear down on the material, use light downward pressure. If the 
material binds the blade, release the trigger. Keep your hands away from the Blade.   

z

  When the cut is completed, raise the blade assembly, wait for the Blade to stop turning, release the 

Hold Down Vise and remove the work material from the saw. 

 

MAINTENANCE AND SERVICING 

WARNING:

 

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the 

Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before 

performing any inspection, maintenance, or cleaning procedures.   

Summary of Contents for 46463

Page 1: ...AW OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46463 ...

Page 2: ...NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions and replacement parts please call 1 800 222 5381 INTENDED USE The Ironton Compound Miter Saw s impressive 2 4 HP 15 Amp motor gives you the power you need to cut both wood and composite materials without slowing down TECHNICAL SPECIFICATIONS ITEM D...

Page 3: ...Saw When Compound Miter Saw is not in use store it in a secure place out of the reach of children Inspect it for good working condition prior to storage and before re use PRODUCT FEATURES z Powerful precise compound saw that makes accurate and repeatable angle cuts z The electric blade brake stops the blade in seconds for safety z External access block brushes for convenient maintenance replacemen...

Page 4: ...Replace or repair damaged or worn parts immediately z Replacement parts and accessories When servicing use only manufacturer supplied replacement parts Only use accessories intended for use with this product Please call 1 800 222 5381 for replacement parts z Maintain this product with care Keep this product clean and dry and keep the saw blades clean and sharp for better and safer performance z Fo...

Page 5: ...re that when installing the Saw Blade the saw teeth point away from your body and toward the rear of the miter saw z Avoid unintentional starting Make sure you are prepared for work before turning the saw on z Do not use this product for cutting metals brittle or dangerous materials such as asbestos which can cause harmful dust or vapors z Before using the miter saw make sure the Saw Blade is prop...

Page 6: ...mber z Do not use blades made from high speed steel abrasive blades metal cutting blades or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades z Blades must be rated to at least the maximum speed marked on the tool z DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly z The use of acc...

Page 7: ...htly as possible while still keeping safe control of it Let the tool do the work z To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately UNPACKING When unpacking check to make sure that all the parts shown on the Parts List and Diagram are included If any parts are missing or broken please call the distributor at the number shown in...

Page 8: ...vel as the saw table If the work surface and any work materials supports are not level and on the same level unwanted bevel angles will appear in the cuts resulting in poor joinery z Work pieces may be secured to the saw table using the Hold Down Clamp or other clamping devices not included Securing the work piece will provide safety by preventing kick back and by removing the need to hold work pi...

Page 9: ...ition by pressing in the Lock Button and rotating the Bevel Lock Handle clockwise Tighten firmly but not over tight z Make a sample cut in a piece of scrap and check to be sure the bevel angle is correct If it is not correct the angle before cutting your work material USING THE DEPTH STOP z If you want to make a kerfing or rabbet cut which does not cut through the work piece you can use the Depth ...

Page 10: ...his entire booklet and are familiar with the operation of this tool z Release the Locking Pin to allow the blade assembly to come up Check to be sure the Table is fixed in place at the desired miter angle Check to be sure the slide lock is released to allow the blade assembly to slide freely z Blow any sawdust or debris away from the Fence Place the work material against the Fence z Make any neces...

Page 11: ...he Slides rotating Table components and other moving parts Use a good quality dry lubricant not included which will not attract dust z Observe the Dust Bag while using the saw Empty the sawdust into an appropriate container when the bag is full z Occasionally wipe or blow off sawdust that accumulates on the saw Saw dust on the Fence can cause you to make inaccurate cuts z Keep the Slides free of s...

Page 12: ... D Raise Blade Guard 6 While holding in the Arbor Lock Button use the Wrench to loosen the Arbor Bolt by turning it clockwise See Figure E Figure E Arbor Bolt Note The Arbor Bolt has a left hand thread so it loosens by turning clockwise 7 Remove the Arbor Bolt Outer Flange and Saw Blade by pulling them straight off the Arbor 8 Reinstall a new Blade on the Arbor ...

Page 13: ...z If either test reveals that the cut is not a true 90º angle you must adjust the Fence before beginning work If Fence needs adjustment z First unplug the tool z Lower the blade assembly and lock it in place using the Locking Pin z Lay a carpenter s square on the table with one edge along the blade and the other along the Fence Any inaccuracy should be visible NOTE The square must contact the surf...

Page 14: ...g Lever z Once the bevel angle is adjusted adjust the Bevel Angle Indicator to read 0º when the Saw Blade is in the vertical position Loosen the screw holding the Indicator in place adjust it to be exactly over the 0º mark then retighten the screw ADJUSTING OR REPLACING THE KERF BOARD If the Kerf Board becomes damaged it must be replaced z Remove the four screws holding the Kerf Board in place z I...

Page 15: ... 4 Material is unsupported 1 Keep finished side of material up or facing operator Bottom and back side are prone to chip out 2 Check for damaged teeth Sharpen or replace blade 3 Check blade manufacturer s recommendations for material being cut For cross cutting hard wood and for precision cuts use a thin kerf blade with 60 or more teeth 4 Use a thin piece of scrap material such as 1 4 plywood unde...

Page 16: ...16 OF 20 DIAGRAM ...

Page 17: ...8 Pointer 1 63 Screw 1 19 Bolt M4x12 1 64 Bolt 1 20 Bolt M4x8 7 65 Washer 2 21 Kerf 1 66 Lock Button 1 22 Plate 1 67 Link Pole Bolt 2 23 Plate 1 68 Link Pole 1 24 Bolt M8x30 1 69 Brush Cover 2 25 Table 1 70 Carbon Brush 4 26 Flat Washer 1 71 Brush Handle 2 27 Lock Nut 1 72 Motor Housing 1 28 Rail 1 73 Bolt M6x30 4 29 Flat Washer 6 75 Stator 1 30 Spring Washer 6 76 Screw ST5x65 2 31 Bolt M6x25 2 77...

Page 18: ...3 1 119 Bolt ST6 3x25 2 98 Bearing Cover 1 120 Bolt M5x45 2 99 Bolt M5x18 3 121 Bolt ST4 2X14 2 100 Inner Flange 1 122 Bolt ST4 2X14 2 101 Blade sold separately 1 123 Press Plank 1 102 Outer Flange 1 124 Power Cord 1 103 Screw M8x20 Left 1 125 Rubber Sheath 1 104 Lock Nut 1 126 Terminal 1 105 Small Cover 1 127 Handle Down Part 1 106 Large Cover 1 128 Hex Key 1 107 Washer 1 129 Seal Ring 1 108 Bolt...

Page 19: ...rranty claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your retu...

Page 20: ...ica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles D...

Reviews: