Ironton 46177 Owner'S Manual Download Page 9

 

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Use only wheel types that are recommended for your power tool

 and the specific guard 

designed for the selected wheel. Wheels for which the power tool was not designed cannot be 

adequately guarded and are unsafe. 

 

The guard must be securely attached to the power tool and positioned for maximum 

safety

, so the least amount of wheel is exposed towards the operator. The guard helps to 

protect operator from broken wheel fragments and accidental contact with wheel. 

 

Wheels must be used only for recommended applications

. For example: do not grind with 

the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side 

forces applied to these wheels may cause them to shatter. 

 

Always use undamaged wheel flanges that are of correct size and shape for your 

selected wheel

. Proper wheel flanges support the wheel thus reducing the possibility of wheel 

breakage. Flanges for cut-off wheels may be different from grinding wheel flanges. 

 

Do not use worn down wheels from larger power tools.

 Wheel intended for larger power 

tool is not suitable for the higher speed of a smaller tool and may burst. 

 

ADDITIONAL SAFETY INSTRUCTIONS FOR CUTTING-OFF OPERATIONS 

 

 

 

Do not 

jam

 the cut-off wheel or apply excessive pressure. Do not attempt to make an 

excessive depth of cut. 

Overstressing the wheel increases the loading and susceptibility to

 

twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.

 

 

Do not position your body in line with and behind the rotating wheel. 

When the wheel, at 

the point of operation, is moving away from your body, the possible kickback may propel the 

spinning wheel and the power tool directly at you. 

 

When cut-off disc is binding or when interrupting a cut for any reason, switch off the 

power tool and hold the power tool motionless until the wheel comes to a complete stop. 

Never attempt to remove the cut-off wheel from the cut while the wheel is in motion, as 

kickback may occur. 

Investigate and take corrective action to eliminate the cause of wheel 

binding. 

 

Do not restart the cutting operation in the work piece. Let the wheel reach full speed and 

carefully reenter the cut. 

The cut-off disc may bind, walk up or kickback if the power tool is 

restarted in the work piece. 

 

 

Support panels or any oversized work piece to minimize the risk of cut-off disc pinching 

and kickback. 

Large work pieces tend to sag under their own weight. Supports must be placed 

under the work piece near the line of cut and near the edge of the work piece on both sides of 

the cut-off disc.

 

Summary of Contents for 46177

Page 1: ... S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46177 ...

Page 2: ... For technical questions please call 1 800 222 5381 INTENDED USE The cut off saw is for light duty cutting jobs including muffler work bolt cutting exhaust and sheet metal work SPECIFICATIONS Item 46177 Rated Power 120V AC 60 Hz 3 5 Amp No Load Speed 24 000 RPM Wheel Size 3 x 1 16 Arbor Size 3 8 Includes Saw cut off disc spindle wrench and Allen wrench GENERAL SAFETY RULES WARNING Read and underst...

Page 3: ...e the risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged cords increase the risk of electric shock W...

Page 4: ...andles cannot safely control the tool TOOL USE AND CARE Secure the work piece Use clamp or other practical way to hold the work piece to a stable platform Holding the work piece by hand or against your body is unstable and may lead to loss of control Do not force the power tool The tool will perform the job better and safer at the feed rate for which it is designed Forcing the tool could possibly ...

Page 5: ...ND DISBURSE DUST OR OTHER AIRBORNE PARTICLES INCLUDING WOOD DUST CRYSTALLINE SILICA DUST AND ASBESTOS Direct particles away from face and body Always operate tool in a well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer...

Page 6: ...ified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Recommended Minimum Wire Gauge for Extension Cords 120 Volt Nameplate Amperes At Full Load Extension Cord Length 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 200 Feet 0 2 0 18 18 18 18 16 16 2 1 3 4 18 18 18 16 14 14 3 5 5 0 18 18 16 14 12 12 5 1 7 0 18 16 14 12 12 10 7 1 12 0 18 14 12 10...

Page 7: ... After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask heari...

Page 8: ...e wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Cutting discs may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below Maintain a firm grip on the power tool and position your bod...

Page 9: ...PERATIONS Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving aw...

Page 10: ...G AND CONTENTS IMPORTANT Due to modern mass production techniques it is unlikely the tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury CONTENTS IN PACKAGE Description Qtys Cut Off Saw 1 Cutting Wheel 1 Spindle Wrench 1 Allen Wrench 1 ...

Page 11: ...lock the clamp onto the tool INSTALLING THE CUTTING DISC WARNING Remove the plug from the power source before installing or removing a cutting disc WARNING Make sure the replacement cutting disc is rated for at least 24 000 RPM and is in good condition 5 Place the spindle wrench 1 on the flat portion of the spindle Fig 4 6 Insert the 5 mm hex key 2 into the hex head screw 3 7 While holding the spi...

Page 12: ...rn the tool OFF press downward in the rear of the switch button APPLICATION GENERAL CUTTING DANGER Always clamp the work piece firmly into a vise or to a stable work surface Never hold the work piece with one hand and the tool with the other hand Severe injury may result WARNING Always wear appropriate eye ear and breathing protection and protective clothing when operating the cut off tool 1 Mark ...

Page 13: ...ich may result in serious personal injury Electric tools used on fiberglass material wallboard spackling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently we do not recommend using this tool for extended work on these types of materials However if you do...

Page 14: ... of 16 14 Parts List Part Part Name Quantity Part Part Name Quantity 1 Housing 1 22 Bearing 608ZZ 1 2 Switch button spring 1 23 Fan baffle 1 3 Switch button 1 24 Stator 1 4 Shank spring 1 25 Locking lever 1 ...

Page 15: ... washer 1 14 Cord 1 35 Grinding wheel 1 15 Tapping screw ST3 9X14 4 36 Shaft 1 16 Aluminum cover 1 37 Φ28 Circlip 1 17 Bearing 629 2RS 1 38 Washer 2 18 Bearing retainer 1 39 Wool washer 1 19 Recessed screw ST3 9X8 2 40 5 mm Hex key 1 20 Rotor 1 41 14 mm Spindle wrench 1 21 Insulating baffle 1 For replacement parts and technical questions please call 1 800 222 5381 TWO YEAR WARRANTY This product is...

Page 16: ...hemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure t...

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