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Ironton 46177, Owner'S Manual, Page: 10 / 16

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Ironton 46177 Owner'S Manual Download Page 10

 

Page      of 16 

10 

•

 

Use extra caution when making a 

″

pocket cut

″

 into existing walls or other blind areas. 

The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause 

kickback.

 

or Extension Cords (120 Volt)

 

SAVE THESE INSTRUCTIONS 

 

 

FIG 1 

KNOWING YOUR CUT-OFF SAW (FIG 1) 

 

 

 

UNPACKING AND CONTENTS 
 

IMPORTANT

:

 

Due to modern mass production techniques, it is unlikely the tool is faulty or 

that  a  part  is  missing.    If  you  find  anything  wrong,  do  not  operate  the  tool  until  the  parts 
have  been  replaced  or  the  fault  has  been  rectified.  Failure  to  do  so  could  result  in  serious 
personal injury. 

CONTENTS IN PACKAGE 

Description   

 

 

 

Qtys 

 

  Cut-Off Saw  

               

1 

  Cutting Wheel   

           

1 

  Spindle Wrench   

 

 

1 

  Allen Wrench 

 

 

 

1 

  Operator’s Manual 

 

      1 

1.  Wheel Guard 
2.  Guard Locking Level 
3.  Switch 

 

 

4. Cutting Wheel 
5. Blade Hex Screw 

 

 

Summary of Contents for 46177

Page 1: ... S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46177 ...

Page 2: ... For technical questions please call 1 800 222 5381 INTENDED USE The cut off saw is for light duty cutting jobs including muffler work bolt cutting exhaust and sheet metal work SPECIFICATIONS Item 46177 Rated Power 120V AC 60 Hz 3 5 Amp No Load Speed 24 000 RPM Wheel Size 3 x 1 16 Arbor Size 3 8 Includes Saw cut off disc spindle wrench and Allen wrench GENERAL SAFETY RULES WARNING Read and underst...

Page 3: ...e the risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged cords increase the risk of electric shock W...

Page 4: ...andles cannot safely control the tool TOOL USE AND CARE Secure the work piece Use clamp or other practical way to hold the work piece to a stable platform Holding the work piece by hand or against your body is unstable and may lead to loss of control Do not force the power tool The tool will perform the job better and safer at the feed rate for which it is designed Forcing the tool could possibly ...

Page 5: ...ND DISBURSE DUST OR OTHER AIRBORNE PARTICLES INCLUDING WOOD DUST CRYSTALLINE SILICA DUST AND ASBESTOS Direct particles away from face and body Always operate tool in a well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer...

Page 6: ...ified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Recommended Minimum Wire Gauge for Extension Cords 120 Volt Nameplate Amperes At Full Load Extension Cord Length 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 200 Feet 0 2 0 18 18 18 18 16 16 2 1 3 4 18 18 18 16 14 14 3 5 5 0 18 18 16 14 12 12 5 1 7 0 18 16 14 12 12 10 7 1 12 0 18 14 12 10...

Page 7: ... After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask heari...

Page 8: ...e wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Cutting discs may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below Maintain a firm grip on the power tool and position your bod...

Page 9: ...PERATIONS Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving aw...

Page 10: ...G AND CONTENTS IMPORTANT Due to modern mass production techniques it is unlikely the tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury CONTENTS IN PACKAGE Description Qtys Cut Off Saw 1 Cutting Wheel 1 Spindle Wrench 1 Allen Wrench 1 ...

Page 11: ...lock the clamp onto the tool INSTALLING THE CUTTING DISC WARNING Remove the plug from the power source before installing or removing a cutting disc WARNING Make sure the replacement cutting disc is rated for at least 24 000 RPM and is in good condition 5 Place the spindle wrench 1 on the flat portion of the spindle Fig 4 6 Insert the 5 mm hex key 2 into the hex head screw 3 7 While holding the spi...

Page 12: ...rn the tool OFF press downward in the rear of the switch button APPLICATION GENERAL CUTTING DANGER Always clamp the work piece firmly into a vise or to a stable work surface Never hold the work piece with one hand and the tool with the other hand Severe injury may result WARNING Always wear appropriate eye ear and breathing protection and protective clothing when operating the cut off tool 1 Mark ...

Page 13: ...ich may result in serious personal injury Electric tools used on fiberglass material wallboard spackling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently we do not recommend using this tool for extended work on these types of materials However if you do...

Page 14: ... of 16 14 Parts List Part Part Name Quantity Part Part Name Quantity 1 Housing 1 22 Bearing 608ZZ 1 2 Switch button spring 1 23 Fan baffle 1 3 Switch button 1 24 Stator 1 4 Shank spring 1 25 Locking lever 1 ...

Page 15: ... washer 1 14 Cord 1 35 Grinding wheel 1 15 Tapping screw ST3 9X14 4 36 Shaft 1 16 Aluminum cover 1 37 Φ28 Circlip 1 17 Bearing 629 2RS 1 38 Washer 2 18 Bearing retainer 1 39 Wool washer 1 19 Recessed screw ST3 9X8 2 40 5 mm Hex key 1 20 Rotor 1 41 14 mm Spindle wrench 1 21 Insulating baffle 1 For replacement parts and technical questions please call 1 800 222 5381 TWO YEAR WARRANTY This product is...

Page 16: ...hemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure t...

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