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manipulation of the work piece to the grinding stone is not obstructed by the shield and that the 
piece of work is between the stone and the eyeshields.   

 
SPARK DEFLECTORS   

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Adjust periodically to insure that the distance between O.D. of the stone/wire wheel and the 
bottom edge of the spark deflector is 1/16in. clearance.   

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Insure screws are securely tightened.   

 

TOOL RESTS   

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Keep tool rests adjusted to 1/16in. clearance between O.D. of stone/wire wheel and the inside 
edge of tool rests.   

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Adjust the tool rests to insure the work piece to be ground will contact the wheel slightly above 
center line of the shaft.   

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Periodically check adjustment to insure proper clearance is maintained.   

 

GRINDING STONE   

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To replace grinding wheel, remove outer guard by removing 3 screws (Fig 5)   

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Remove hex nut (Fig. 5) using appropriate wrench.   

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Remove and replace stone with a proper size stone of choice insuring that the speed rating of 
the stone is equal to or greater than the machine nameplate.   

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Assemble as shown in Fig. 5. The nut should be tightened to a recommended 55 in.-lbs. of 
torque. Note the orientation of the flanged washers whereby the large diameter of washer 
should bear against the wheel. Under no condition should the washers be reversed.   

 

Caution: 

The grinding wheels must always be checked for cracks of imperfections. This is 

done with the “ring test.” Tap the wheel gently near the outer rim with the handle of a screwdriver; 
you should hear a clear bell-like ringing. If a dull thud occurs do not use the wheel! This means the 
wheel has been damaged and will, most likely, come apart during normal operations.   

 

 

MAINTENANCE  

WARNING!

 Make sure this tool is disconnected from its power source before attempting 

any maintenance, cleaning, or inspection.   

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Maintain your tools. 

It is recommended that the general condition of any tool be examined 

before it is used. Keep your tools in good repair by adopting a program of conscientious repair 
and maintenance in accordance with the recommended procedures found in this manual. If 
any abnormal vibrations or noise occurs, turn the tool off immediately and have the problem 
corrected before further use. Have necessary repairs made by qualified service personnel.   

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Keep cutting tools sharp and clean.

 Properly maintained cutting tools with sharp cutting 

edges are less likely to bind and are easier to control. Keep handles dry, clean, and free from 
oil and grease.   

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Cleaning. 

Use only soap and a damp cloth to clean your tools. Many household cleaners are 

harmful to plastics and other insulation. Never let liquid get inside a tool.   

Summary of Contents for 45964

Page 1: ...L WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal in...

Page 2: ...s designed for general metal grinding and sharpening TECHNICAL SPECIFICATIONS Item Description Voltage Frequency Power Rated Running Speed Wheel Size 45964 6in bench grinder with work lamp 120V 60Hz 1...

Page 3: ...ensure the power supply corresponds to the voltage on the plate Do not abuse the cord Never carry a portable tool by its power cord or yank tool or extension cords from the receptacle Keep power and...

Page 4: ...collection systems and hearing protection when appropriate Avoid accidental starting Ensure the switch is in the off position before plugging tool into power outlet In the event of a power failure whi...

Page 5: ...urn off and unplug the bench grinder Remove the tool rests from the top portion of the poly foam carton liner and install them to the wheel guards as shown in the figure Use the bolts and washers from...

Page 6: ...e Always position the eye shields between your eyes and the grinding wheel or other accessory being used OPERATION Note The bench grinder needs to be bolted to the work surface before you start to use...

Page 7: ...e wheel Under no condition should the washers be reversed Caution The grinding wheels must always be checked for cracks of imperfections This is done with the ring test Tap the wheel gently near the o...

Page 8: ...8 DIAGRAM PART LIST For Item 45964 the lamp illustration is below...

Page 9: ...9 Item s 45964 45965 and 45966 share the same parts drawing as below...

Page 10: ...10 Parts List...

Page 11: ...ead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how oft...

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