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3

Planning Installation

Safety and General

Installation

Operation

Maintenance

Troubleshooting

Parts / Accessories

1.   When this room heater is not properly installed, a house 

fire may result. To reduce the risk of fire, follow the instal-

lation instructions. Contact local building or fire officials 

about restrictions and installation inspection requirements 

in your area.

2.   Wear gloves during installation to avoid injury from sharp 

edges on the insert and/or its parts.

3.   This unit is designed and engineered to burn only dry, well-

seasoned wood. Burning wet wood will greatly reduce your 

inserts efficiency, produce excessive amounts of smoke 

and can cause dangerous chimney fires due to creosote 

build-up.

4.   Before opening the door, the draft control must be fully 

open to avoid possible combustion flash (ignition of hot 

volatile gases as the door is opened).

5.   Never use gasoline, gasoline-type lantern fuel, kerosene, 

charcoal lighter fluid, or similar liquids to start or ’freshenup’ 

a fire in this heater. Keep all such liquids well away from 

the heater while it is in use. DO NOT USE CHEMICALS OR 

FLUIDS TO START THE FIRE.

6.   While burning, fuel utilizes oxygen from the air in the room. 

Be sure to allow an adequate amount of fresh air into the 

room where the insert is burning.

7.   The outside surface of the insert will be hot while burning 

properly and can set items like clothing and curtains on 

fire. Keep furnishings and other combustible materials away 

from the insert. Using the heat from the insert to dry wet 

clothing can be hazardous if clothes are placed too near 

the surface of the insert.

8.  HOT WHILE IN OPERATION.  KEEP CHILDREN, CLOTHING 

FURNISHINGS AND COMBUSTIBLE MATERIAL A CONSID-

ERABLE DISTANCE AWAY.  CONTACT MAY CAUSE SKIN 

BURNS. Do not allow children to play near the appliance 

without close supervision. Do not touch the appliance while 

it is burning. Use extreme caution while the unit is in use. 

Surface temperatures become dangerously hot and can 

cause serious burns.

9.   Do not allow anyone to operate the insert who is not familiar 

with the operating instructions.

10.  Attempts to achieve heat output rates that exceed insert 

design specifications can result in permanent damage to 

the insert. Never leave your insert unattended on high burn 

rates. This may cause overfiring. Overfiring the insert may 

cause a house fire. If the insert glows, you are overfiring.

11.  Keep a water hose or hand-operated fire extinguisher close 

for safety.

12.  Smoke Detectors - Since there are always several poten-

tial sources of fire in any home, we recommend installing 

smoke detectors. If possible, install the smoke detector in 

a hallway adjacent to the room (to reduce the possibility 

of occasional false activation from the heat produced by 

the insert).  If your local code requires a smoke detector 

be installed within the same room, you must follow the 

requirements of your local code. Check with your local 

building department for requirements in your area.

13.  Inspect your chimney at least once a month during the burn-

ing season to check for soot and creosote accumulations. 

Any accumulations over 1/8” thick should be removed by 

a professional chimney sweep. Do not attempt to burn out 

heavy creosote accumulations with a hot fire. If large ac-

cumulations are occurring, review your burning procedures.

14.  If a creosote fire should develop, the fire department should 

be called immediately and then attempts should be made 

to control the fire until assistance arrives. If a “runaway” 

fire should develop causing over-heating of the insert, the 

door and draft regulators should be closed immediately. 

The fire should die down once deprived of oxygen. After a 

severe chimney fire, the complete chimney system should 

be checked before further use.

15.  Do Not Use Grate Or Elevate Fire - Build Wood Fire Directly 

On Hearth (firebrick). Do not use andirons or other methods 

of supporting the fuel. 

16.  Please read this entire manual before you install and use 

your new room heater. Failure to follow instructions may 

result in property damage, bodily injury, or even death.

17.  Check all local building and safety codes before installation. 

The installation instructions and appropriate code require-

ments must be followed exactly and without compromise. 

In the absence of local codes the following standards and 

codes must be followed.

18.  In the U.S.A, install in accordance with the National Fire 

Protection Association’s Code, NFPA 211, Standards for 

Chimneys, Fireplaces, Vents and Solid-Fuel-Burning Appli-

ances, or similar regulations, may apply to the installation 

of a Solid-Fuel-Burning appliance in your area. In Canada, 

the guideline is established by the CSA Standard, CAN/

CSA-B365-M93, Installation Code for Solid-Fuel-Burning 

Appliances and Equipment.

19.  DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY 

AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY 

APPROVED FOR SUCH INSTALLATIONS.

20. WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) 

CAN RESULT IN CARBON MONOXIDE POISONING, WHICH 

MAY LEAD TO DEATH!  

21.  Carbon Monoxide Poisoning – early signs of carbon monox-

ide poisoning resemble the flu with headaches, dizziness, 

or nausea.  If you have these signs, get fresh air at once!  

Have the heater inspected by a qualified service technician.  

Some people are more affected by carbon monoxide than 

others.  These include pregnant women, people with heart 

or lung disease or anemia, those under the influence of 

alcohol, and those at high altitudes.

22. Failure to use manufacturer provided parts, variations in 

techniques and construction materials or practices other than 

those described in this manual may create a fire hazard and 

void the limited warranty.

23.  Do not make any make-shift compromises during installa-

tion. Any modification or alteration may result in damage 

to the appliance or dwelling and will void the warranty, 

certification and listings of this unit.

24.  These appliances are designed as supplemental heaters. 

Therefore, it is advisable to have an alternate heat source 

when installed in a dwelling.

25.  Do Not Overfire – If Heater or Chimney Connector Glows, 

You Are Overfiring.

26.  DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING 

ANOTHER APPLIANCE.

27.  DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH 

AS GASOLINE, NAPHTHA OR ENGINE OIL.

IMPORTANT SAFETY AND WARNING 

INFORMATION

READ THIS MANUAL IN ITS ENTIRETY AND UNDER-

STAND THESE RULES TO FOLLOW FOR SAFETY.

Safety and General

Summary of Contents for Montlake 230

Page 1: ...22 00 This appliance must be properly installed and operated in order to prevent the possibility of a house fire Please read this entire installation and operation manual before installing and using y...

Page 2: ...Liner Installation 13 Positive Flue Connection Required in Canada 13 Offset Boxes 14 15 Installation Procedure For Masonry and Factory Built Fireplaces 14 Manufactured Home Installations ML230 only 15...

Page 3: ...ccumulations over 1 8 thick should be removed by a professional chimney sweep Do not attempt to burn out heavy creosote accumulations with a hot fire If large ac cumulationsareoccurring reviewyourburn...

Page 4: ...therefore it may be necessary to add additional height to the venting system Inwellinsulatedandweathertighthomes itmaybedifficulttoestablish a good draft up your chimney The poor draft is caused by a...

Page 5: ...s can create dangerous back drafting of the fireplace insert and chimney joints drawing combustion by products into the home Be sure your home has adequate makeup air to eliminate negative pressures c...

Page 6: ...50 mm minimum hearth extension on all stoves and inserts as measured from the door opening of the unit Minimum distance of floor protection to the side 8 200 mm This is measured from the sides of the...

Page 7: ...test edition Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances in Canada CSA B365 latest edition See section on Reduction of Appliance Clearance with Specified Forms of Protecti...

Page 8: ...lowing agency Intertek Tested to UL 1482 ULC S628 Listing Dimensions NOTES Dimensions shown are approximations only 1 4 Diagrams illustrations and photographs are not to scale consult installa tion in...

Page 9: ...Montlake ModelML300wood burning fireplace insert is safety listed with the fol lowing agency Intertek Tested to UL 1482 ULC S628 Listing Dimensions NOTES Dimensions shown are approximations only 1 4 D...

Page 10: ...thickness required Minimum k value per Inch of Specified min thickness of alternate material kM x thickness alternate k value per inch of listed material TM of listed material kL material TL TM inche...

Page 11: ...e floor protection what is the minimum thickness required Minimum k value per Inch of Specified min thickness of alternate material kM x thickness alternate k value per inch of listed material TM of l...

Page 12: ...pproval from local building officials Modifications allowed to the factory built fireplace are as follows Remove the damper Remove the smoke shelf or smoke baffle Remove ember catches Remove viewing s...

Page 13: ...e slip joint will allow the lowest piece to slide up enough to clear the insert during installation Insulate the top four to six feet between the liner and the chimney to prevent heat loss Install the...

Page 14: ...loor prior to installing the insert Installing Surround Panels and Insert Top Once the insert is in place and the venting has been connected install a surroundpanelkittocovertheexposedfireplaceopening...

Page 15: ...WITH LOCAL BUILDING AND FIRE CODES Outside Combustion Air In Manufactured mobile Home installations outside combustion air is required This can be achieved by sealing the surround assembly to the fire...

Page 16: ...lace Built to UL 127 US or ULC S610 Canada Standards Requires a minimum of a positive flue connection Fig ure 12 in the USA In Canada a full length stainless steel flue liner is required Approved Line...

Page 17: ...Back Baffle Board Back Baffle Board 7 7 196mm 6 5 165mm Front Baffle Board Front Baffle Board 1 Install firebox bottom brick spacers on both the left and right side of firebox Thebrickspacersarelocat...

Page 18: ...s injury Firebox Brick Layout as Viewed from the Front Figure 17 ML300 Brick Diagram Letter A Brick Are Full Size 9 229mm Long x 4 1 2 114mm Wide x 1 5 16 33mm Thick 1 Install brick 1 6 in the numbere...

Page 19: ...n kit Instr 506033 75 See Page 32 for ordering information Check that all chimney pipe joints are secured and installed according to the manufacturers instruction Be sure all roof flashings are watert...

Page 20: ...nd may make it difficult to start DO NOT OVERFIRE THE STOVE OR INSERT DURING THIS PROCESS IF THE STOVE OR INSERT OR CHIMNEY BECOMES RED REDUCE THE AMOUNT OF AIR ENTERING THE STOVE OR INSERT IMMEDIATEL...

Page 21: ...ecome familiar with how the damper control affects heat output and the overall temperature of the appliance A stove thermometer can be a helpful tool to help ensure you are not over firing your applia...

Page 22: ...ETELY SEASONED Your appliance will not operate at the level that it is meant to unless you use seasoned dry wood Do not burn driftwood or wood that has been in salt water doing so will void your warra...

Page 23: ...ctices The following are some tips on how to operate your appliance to achieve the highest overall efficiency 1 Thoroughly preheat your appliance before slowing the burn rate by closing the draft cont...

Page 24: ...tting When the stove or insert cools down the blower will automatically turn off Rheostat Operation The highest blower speed is obtained by turning the rheostat knob clockwise until it clicks ON then...

Page 25: ...MANUAL TEMPERATURE AUTO RESET TEMPERATURE SWITCH N O POWER CORD RED BLK BLK WHT GRN WHT WHT YLW NOTE SWITCH CONDITIONS GIVEN AT ROOM TEMPERATURE N C NORMALLY CLOSED N O NORMALLY OPEN FEMALE DISCONNECT...

Page 26: ...per and lower hinge pins from the top Maintenance Figure 32 Glass Replacement Locate screws 10 ea peal back gasket as shown Arrows indicate screw locations DO NOT Install or operate the stove or firep...

Page 27: ...oth Other products may damage plated finish paint and gaskets BAFFLE BOARDS Your baffle boards should be inspected during every chimney cleaning If either board is damaged then replace baffle boards G...

Page 28: ...el Page 22 sec tions 3 See Poor Draft section above and Clean Glass above SMOKES WHEN 1 If smoke is entering the room check to make sure your baffle boards are properly installed DOOR IS OPEN 2 Check...

Page 29: ...phite apply to door handle bushing 71052 Anti Seize 2 Gram Pouch H5633 17 Heat Exchanger Bolt Kit H8387 18 Flue Ring Bolt Kit H8388 MISCELLANEOUS PARTS continued Item Description ML230 ML300 Taptite Q...

Page 30: ...30 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Replacement Parts Model Montlake 230 17 27 30 29 32 35 31 24 23 14 13 11 33 40 25 26 38 10 1 3 8 7 4 2 6 5 39 28 37 36 18 34 9...

Page 31: ...E DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Planning Installation Safety and General Installation Operation Maintenance Troubleshooting Parts Accessories Parts Accessories Replacement Parts Model Montla...

Page 32: ...round Kit 26 1 2 X 48 Black Montlake 230 H8678 ML230 FP3141 Surround Kit 31 X 41 Black Montlake 230 H8679 ML230 FP3148 Surround Kit 31 X 48 Black Montlake 230 H8680 ML230 FPTRIM3348 Surround Kit 33 X...

Page 33: ...a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly IHP stoves inserts and high efficiency EPA fireplaces are approved for burning d...

Page 34: ...placement parts See Page 29 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will...

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