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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Installation

A positive flue connection is providing a seal between the vent pipe or 

liner and the existing fireplace chimney for the purpose of preventing 

room air passage to the chimney cavity of the fireplace. There are differ-

ent approved methods to achieve this. See 

Direct Connect Positive Flue 

Connection

 on this page.

Direct Connect Positive Flue Connection

See the following instructions for approved methods of achieving a 

positive flue connection - See 

Figure 12.

A qualified installer should evaluate the existing fireplace to determine 

the best method for achieving a positive flue connection between the 

vent pipe or liner and the existing fireplace chimney. The most common 

method for achieving a positive flue connection in masonry fireplaces 

is to secure a seal-off plate (i.e. 22-gage sheet steel) in the fireplace 

throat using masonry screws. Other acceptable methods include packing 

noncombustible material (i.e. high temp fiberglass or ceramic insulation) 

around the vent pipe or using a flue adaptor. Whatever “seal off” method 

is used, it must effectively seal the area to prevent room air passage to 

the chimney cavity of the fireplace.

IMPORTANT NOTE:

 See Draft Requirements and Selecting a Proper 

Venting System on Page 4 to assist you in choosing the proper venting 

system for your installation.

WARNING: CHIMNEY CONNECTOR MUST BE IN GOOD CONDITION AND 

KEPT CLEAN. DO NOT INSTALL DAMAGED PARTS.

Remove the existing chimney cap and install a stainless steel liner into 

the chimney (if a special section has been used or drilled to attach to the 

insert, it must be the bottom piece). The next piece should be a dripless 

slip joint, followed by the rest of the chimney liner. Fasten the chimney 

at the top when it is positioned so that the slip joint will allow the lowest 

piece to slide up enough to clear the insert during installation. Insulate 

the top four to six feet between the liner and the chimney to prevent heat 

loss. Install the cap and flash if necessary to prevent water or creosote 

from entering the chimney’s venting system.

From inside the fireplace firebox, attach any adaptors or flue offsets and 

slide the liner up as far as necessary for the bottom piece to clear the 

insert during installation.

In Canada, This fireplace insert must be installed with a continuous chimney 

liner of 6” diameter extending from the fireplace insert to the top of the 

chimney. The chimney liner must conform to the Class 3 requirements 

of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry 

or Factory-Built Chimneys and Vents, or CAN/ULC S640, Standard for 

Lining Systems for New Masonry Chimneys.

Figure 11

Figure 12 - Positive Flue Connection

u

A non-combustible seal is required at the damper area (to prevent 

dilution air from entering the chimney). See

 Direct Connect Positive Flue 

Connection 

on this page. A seal-off plate method is shown here.

u

Side View 

of Insert

Fireplace

Chimney

A full chimney liner 

is recommended

Must extend starter 

section past the damper 

area as a minimum

POSITIVE FLUE CONNECTION (REqUIRED IN CANADA)

CHIMNEY LINER INSTALLATION

Alternate Flue Liner Attachment Method

(for short fireplace installations)

For shorter fireplace firebox installations, where it may be difficult to 

attach the liner to the flue collar on top of the insert, you can complete 

the final liner attachment from within the insert firebox as follows:

1. Remove the screw, bracket and inner collar as shown below.

2. Using 3 screws, secure the liner to the inner collar.

3. From within the insert firebox, pull down the inner collar (with liner 

attached).

4. Reassemble the components as shown below.

Screw

Bracket

Outer 

Collar

Inner Collar

Planning Installation

Safety and General

Installation

Operation

Maintenance

Troubleshooting

Parts / Accessories

Summary of Contents for Montlake 230

Page 1: ...22 00 This appliance must be properly installed and operated in order to prevent the possibility of a house fire Please read this entire installation and operation manual before installing and using y...

Page 2: ...Liner Installation 13 Positive Flue Connection Required in Canada 13 Offset Boxes 14 15 Installation Procedure For Masonry and Factory Built Fireplaces 14 Manufactured Home Installations ML230 only 15...

Page 3: ...ccumulations over 1 8 thick should be removed by a professional chimney sweep Do not attempt to burn out heavy creosote accumulations with a hot fire If large ac cumulationsareoccurring reviewyourburn...

Page 4: ...therefore it may be necessary to add additional height to the venting system Inwellinsulatedandweathertighthomes itmaybedifficulttoestablish a good draft up your chimney The poor draft is caused by a...

Page 5: ...s can create dangerous back drafting of the fireplace insert and chimney joints drawing combustion by products into the home Be sure your home has adequate makeup air to eliminate negative pressures c...

Page 6: ...50 mm minimum hearth extension on all stoves and inserts as measured from the door opening of the unit Minimum distance of floor protection to the side 8 200 mm This is measured from the sides of the...

Page 7: ...test edition Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances in Canada CSA B365 latest edition See section on Reduction of Appliance Clearance with Specified Forms of Protecti...

Page 8: ...lowing agency Intertek Tested to UL 1482 ULC S628 Listing Dimensions NOTES Dimensions shown are approximations only 1 4 Diagrams illustrations and photographs are not to scale consult installa tion in...

Page 9: ...Montlake ModelML300wood burning fireplace insert is safety listed with the fol lowing agency Intertek Tested to UL 1482 ULC S628 Listing Dimensions NOTES Dimensions shown are approximations only 1 4 D...

Page 10: ...thickness required Minimum k value per Inch of Specified min thickness of alternate material kM x thickness alternate k value per inch of listed material TM of listed material kL material TL TM inche...

Page 11: ...e floor protection what is the minimum thickness required Minimum k value per Inch of Specified min thickness of alternate material kM x thickness alternate k value per inch of listed material TM of l...

Page 12: ...pproval from local building officials Modifications allowed to the factory built fireplace are as follows Remove the damper Remove the smoke shelf or smoke baffle Remove ember catches Remove viewing s...

Page 13: ...e slip joint will allow the lowest piece to slide up enough to clear the insert during installation Insulate the top four to six feet between the liner and the chimney to prevent heat loss Install the...

Page 14: ...loor prior to installing the insert Installing Surround Panels and Insert Top Once the insert is in place and the venting has been connected install a surroundpanelkittocovertheexposedfireplaceopening...

Page 15: ...WITH LOCAL BUILDING AND FIRE CODES Outside Combustion Air In Manufactured mobile Home installations outside combustion air is required This can be achieved by sealing the surround assembly to the fire...

Page 16: ...lace Built to UL 127 US or ULC S610 Canada Standards Requires a minimum of a positive flue connection Fig ure 12 in the USA In Canada a full length stainless steel flue liner is required Approved Line...

Page 17: ...Back Baffle Board Back Baffle Board 7 7 196mm 6 5 165mm Front Baffle Board Front Baffle Board 1 Install firebox bottom brick spacers on both the left and right side of firebox Thebrickspacersarelocat...

Page 18: ...s injury Firebox Brick Layout as Viewed from the Front Figure 17 ML300 Brick Diagram Letter A Brick Are Full Size 9 229mm Long x 4 1 2 114mm Wide x 1 5 16 33mm Thick 1 Install brick 1 6 in the numbere...

Page 19: ...n kit Instr 506033 75 See Page 32 for ordering information Check that all chimney pipe joints are secured and installed according to the manufacturers instruction Be sure all roof flashings are watert...

Page 20: ...nd may make it difficult to start DO NOT OVERFIRE THE STOVE OR INSERT DURING THIS PROCESS IF THE STOVE OR INSERT OR CHIMNEY BECOMES RED REDUCE THE AMOUNT OF AIR ENTERING THE STOVE OR INSERT IMMEDIATEL...

Page 21: ...ecome familiar with how the damper control affects heat output and the overall temperature of the appliance A stove thermometer can be a helpful tool to help ensure you are not over firing your applia...

Page 22: ...ETELY SEASONED Your appliance will not operate at the level that it is meant to unless you use seasoned dry wood Do not burn driftwood or wood that has been in salt water doing so will void your warra...

Page 23: ...ctices The following are some tips on how to operate your appliance to achieve the highest overall efficiency 1 Thoroughly preheat your appliance before slowing the burn rate by closing the draft cont...

Page 24: ...tting When the stove or insert cools down the blower will automatically turn off Rheostat Operation The highest blower speed is obtained by turning the rheostat knob clockwise until it clicks ON then...

Page 25: ...MANUAL TEMPERATURE AUTO RESET TEMPERATURE SWITCH N O POWER CORD RED BLK BLK WHT GRN WHT WHT YLW NOTE SWITCH CONDITIONS GIVEN AT ROOM TEMPERATURE N C NORMALLY CLOSED N O NORMALLY OPEN FEMALE DISCONNECT...

Page 26: ...per and lower hinge pins from the top Maintenance Figure 32 Glass Replacement Locate screws 10 ea peal back gasket as shown Arrows indicate screw locations DO NOT Install or operate the stove or firep...

Page 27: ...oth Other products may damage plated finish paint and gaskets BAFFLE BOARDS Your baffle boards should be inspected during every chimney cleaning If either board is damaged then replace baffle boards G...

Page 28: ...el Page 22 sec tions 3 See Poor Draft section above and Clean Glass above SMOKES WHEN 1 If smoke is entering the room check to make sure your baffle boards are properly installed DOOR IS OPEN 2 Check...

Page 29: ...phite apply to door handle bushing 71052 Anti Seize 2 Gram Pouch H5633 17 Heat Exchanger Bolt Kit H8387 18 Flue Ring Bolt Kit H8388 MISCELLANEOUS PARTS continued Item Description ML230 ML300 Taptite Q...

Page 30: ...30 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Replacement Parts Model Montlake 230 17 27 30 29 32 35 31 24 23 14 13 11 33 40 25 26 38 10 1 3 8 7 4 2 6 5 39 28 37 36 18 34 9...

Page 31: ...E DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Planning Installation Safety and General Installation Operation Maintenance Troubleshooting Parts Accessories Parts Accessories Replacement Parts Model Montla...

Page 32: ...round Kit 26 1 2 X 48 Black Montlake 230 H8678 ML230 FP3141 Surround Kit 31 X 41 Black Montlake 230 H8679 ML230 FP3148 Surround Kit 31 X 48 Black Montlake 230 H8680 ML230 FPTRIM3348 Surround Kit 33 X...

Page 33: ...a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly IHP stoves inserts and high efficiency EPA fireplaces are approved for burning d...

Page 34: ...placement parts See Page 29 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will...

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