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Ironman4x4 800 Series, Installation Manuals, Page: 2 / 16

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Ironman4x4 800 Series Installation Manuals Download Page 2

FIG 3

x1 1 Piece Floating Rib (1PFR) 
x1 2 Piece Floating Rib (2PFR)

Page 2 of 16

Parts Listing

FIG 6

1x Left Hand Panel

FIG 7

1x Middle Panel

FIG 8

1x Right Hand Panel

FIG 9

2x Support Brackets

FIG 1

1x Front Rail

FIG 2

1x Back Panel

FIG 4

1x Back Rail (BR)

FIG 5

4x Drawer Stoppers

Summary of Contents for 800 Series

Page 1: ...INSTALLATION GUIDE 800 SERIES DRAWER SYSTEMS ...

Page 2: ... 2 Piece Floating Rib 2PFR Page 2 of 16 Parts Listing FIG 6 1x Left Hand Panel FIG 7 1x Middle Panel FIG 8 1x Right Hand Panel FIG 9 2x Support Brackets FIG 1 1x Front Rail FIG 2 1x Back Panel FIG 4 1x Back Rail BR FIG 5 4x Drawer Stoppers ...

Page 3: ... Screws FIG 12 2x Drawer Bodies FIG 18 29x 8mm Star Washers FIG 24 62x M6 x 16mm CSK Screws FIG 13 2x Rubber Drawer Stops FIG 19 29x 8mm Nylon Nuts FIG 25 16x M6 x 25mm CSK s s Socket Head Screws FIG 14 2x Wooden Carpeted Tops FIG 20 22x M8 x 25mm Bolts FIG 26 8x M6 x 16mm Pan Head Screws FIG 15 1x Aluminium Front Trim FIG 21 7x M8 x 35mm Bolts FIG 27 12x 6mm Nylon Nuts ...

Page 4: ... panels to front and back rails as shown using M6 x 16mm CSK FIG 24 Screws in eight 8 places NOTE Position back rail with extra screw holes to outside of frame Diagram 1 Position back rail with extra screw holes to outside of frame The others are for the rear panel Diagram 1 ...

Page 5: ... and bottom as shown below using M6 x 16mm CSK FIG 24 screws in eight 8 places Page 5 of 16 STEP 3 Attach middle panel to frame as shown below Diagrams 2 3 using M6 x 16mm CSK FIG 24 screws in six 6 places Diagram 2 Diagram 3 Drawer System Instructions ...

Page 6: ... in twelve 12 places STEP 5 Attach Rubber Drawer Stops through 6 5mm holes in back panel in two places by pushing arrow head points into holes Diagram 1 and pulling through gently as not to tear them and so they clip in as shown Page 6 of 16 Diagram 1 Drawer System Instructions ...

Page 7: ...IG 24 screws in twelve 12 places NOTE Refer to Model Specific spec sheets for Floating Rib locations STEP 7 Attach Drawer Stopper brackets to left and right hand panels as shown using M6 x 16mm Pan Head FIG 26 screws in four 4 places Page 7 of 16 Drawer System Instructions ...

Page 8: ...Nut FIG 19 as per configuration shown in fourteen 14 places STEP 9 Install bearings to 8mm holes in all bottom flanges of frame as shown Diagram 1 using M8 x 25mm Bolts FIG 20 8mm Washer FIG 16 Star Washer Bearing FIG 17 and 8mm Nyloc Nut FIG 19 as per configuration shown below in eight 8 places Page 8 of 16 Diagram 1 Drawer System Instructions ...

Page 9: ...wers by installing drawer ends into draw carcass NOTE Ensure folded lip on drawer end faces outside of drawer carcass STEP 12 Attach rear drawer end to carcass using M6 x 10mm CSK FIG 23 screws as shown in six 6 places on each draw NOTE To determine back and front of drawer carcass look for the 6 5mm holes on the sides of drawer They are towards the BACK of the drawer Page 9 of 16 Front Back Drawe...

Page 10: ... Ensure drawer is pushed in far enough so that upon installing stoppers they are behind the stoppers already attached to frame Drawer missing from diagram Also ensure stoppers are attached opposite each other as shown Page 10 of 16 Diagram 1 NOTE This image may confuse as the drawer stop is pictured but the drawer is missing from diagram The idea is to show how the assembly works and how it looks ...

Page 11: ...ame screws also attach the drawer end to the drawer carcass so make sure drawer end is in place first and screws go through both as shown STEP 17 Attach aluminium front trim to fron edge of carpeted boards as shown using 8g x 10mm FIG 22 screws COMPLETED Your finished product should represent this picture Page 11 of 16 Drawer System Instructions ...

Page 12: ...to accommodate vehicle fixing mounts that are outside the drawer system s width the fixings to the frame remain the same as the positions used in the Matrix Refer to Page 14 for installation diagram 4 The position measurement A B is taken from the front edge of the lock rail to the rear edge of the floating rib 5 Your required fixing position of the floating ribs will line up with existing holes 6...

Page 13: ...cal when you intend to install a wing kit at a later date 5 Using the measurement provided in the Matrix for LF RF RR RF on Page 14 locate the existing holes in the floating ribs In most cases these should line up with existing bolt holes in the floor Fix the drawer system to your vehicle using these four locations and the prescribed install REF as per Hardware Listing 6 At this point only tighten...

Page 14: ...ix Pajero 2 Piece Floating Rib Installation MAKE VEHICLE MODEL LF RF LR RR Mitsubishi NM NP NS NT Pajero GL GLX GLS VRX EXCEED 2000 on 55 55 285 310 Land Rover Discovery 2 Feb 1999 04 ES S SE HSE SE7 50 50 50 50 Drawer System Instructions ...

Page 15: ...Packer REF 1 M6 x 35mm Bolt M6 x 25mm Washer 20mm Packer REF 1 Landrover Discovery 2 ES S SE HSE SE7 FEB 1999 2004 M10 x 35mm Bolt M10 x 25mm Washer 20mm Packer Mudguard Washer M10 Nyloc REF 5 M10 x 35mm Bolt M10 x 25mm Washer 20mm Packer Mudguard Washer M10 Nyloc REF 5 M10 x 35mm Bolt M10 x 25mm Washer 20mm Packer Mudguard Washer M10 Nyloc REF 5 M10 x 35mm Bolt M10 x 25mm Washer 20mm Packer Mudgu...

Page 16: ...for rear door pocket when door is closed 3 Refer to Matrix for hole locations 4 Drill mounting holes to 10 5mm through floor taking care not to damage under floor components eg Wiring harness fuel lines etc 2 Remove rear seats 3 Remove locking bar for rear seats and refit two inside bolts 5 Place 20mm packer over threaded hole for tie down point Vehicle Preparation Drawer System Instructions ...

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