IRONguard PowerTower Hitch Hauler Operators Safety Manual Download Page 39 | Manualshive

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IRONguard PowerTower Hitch Hauler Operators Safety Manual Download Page 39

www.ironguardsafety.com

866-828-6737

39

SECTION

4

SERVICE & MAINTENANCE

DANGER

NOTICE

CAUTION

WARNING

Notes:

DO NOT LUBRICATE THE HITCH HAULER. ENSURE THAT THE SURFACES AND
JOINTS ARE CLEAN AND FREE OF DEBRIS, OIL AND GREASE.

Component Disassembly and Reassembly

When disassembling or reassembling a component, complete the procedural
steps in sequence. Do not partially disassemble or reassemble one part and
then start another. Always recheck your work to assure that nothing has been
overlooked. Do not make any adjustments, other than those recommended,
without obtaining proper approval.

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Summary of Contents for PowerTower Hitch Hauler

Page 1: ...OPERATOR S SAFETY MANUAL P N 4026613 Hitch Hauler www ironguardsafety com ...

Page 2: ... you to potential personal injury hazards Understand and obey all safety messages that correspond with this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION AND IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL W...

Page 3: ...N ALL INSTANCES WHERE OUR PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHERE SUBSTANTIAL PERSONAL PROPERTY DAMAGE OR DAMAGE TO THE IRONGUARD SAFETY PRODUCTS PRODUCT HAS OCCURRED DANGER NOTICE CAUTION WARNING FOREWORD DANGER NOTICE CAUTION WARNING FOR Accident Reporting Product Safety Publications Current Owner Updates Product Safety Questions Standard...

Page 4: ...er Preparedness 6 Transport Vehicle Inspection 7 Hitch Hauler Inspection 7 1 3 USER GUIDELINES 8 General 8 Fall Hazard 8 Lifting Instructions 9 Tipping Hazards 10 Crushing and Collision Hazards 10 Additional Safety Information 11 SECTION 2 PREPARATION AND INSPECTION 12 2 1 PERSONNEL REQUIREMENTS 12 User Requirements 12 User Responsibilities 12 2 2 PREPARATION INSPECTION AND MAINTENANCE 13 2 3 PRE ...

Page 5: ...SAFETY PRECAUTIONS 32 General 32 Maintenance Safety 33 4 2 PREPARATION INSPECTION AND MAINTENANCE 34 General 34 Preparation Inspection and Maintenance 34 Pre Use Inspection 34 Frequent and Pre Delivery Inspection 35 Preventative Maintenance 35 4 3 PREVENTATIVE MAINTENANCE AND INSPECTION SCHEDULE 36 Inspection and Maintenance Codes 36 4 4 SERVICING AND MAINTENANCE GUIDELINES 38 General 38 Safety an...

Page 6: ...al protection equipment PPE for the conditions If there are any questions regarding safety training maintenance inspection application or operation of the machine please contact IRONguard Safety Products FAILURETO COMPLY WITHTHE SAFETY PRECAUTIONS LISTED INTHIS MANUAL COULD RESULT IN HITCH HAULER DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 1 General DANGER NOTICE CAUTION WARNING SECTION 1 SA...

Page 7: ...d capable of carrying the intended load Hitch Hauler Inspection Before installing the Hitch Hauler on the vehicle perform an inspection and function check Refer to Section 2 of this manual for further instructions No one shall use the Hitch Hauler until it has been inspected serviced and maintained according to the requirements in this manual MODIFICATION OR ALTERATION OF THE HITCH HAULER SHALL BE...

Page 8: ...efore loading the PowerTower on the Hitch Hauler Be sure the mast sections and outriggers of the PowerTower are in their properly stowed position before loading on the Hitch Hauler Be sure all pins and fasteners are in place and secure before leaving the loaded PowerTower unattended Fall Hazards Do not enter the PowerTower platform while it is loaded on the Hitch Hauler Figure 1 2 Do not stand or ...

Page 9: ...echniques and must be used to prevent injury Note If it is determined that the user is unable to safely load or unload the PowerTower from the Hitch Hauler in a safe manner and no additional help is available the user should remove the appropriate number of components mast sections outriggers platforms to optimize the weight to better suit the operators physical ability Before loading or unloading...

Page 10: ...Be sure there is adequate space for both the user and the PowerTower when unloading Crushing and Collision Hazards Be sure to determine that there is an adequate escape path for the user during the loading and unloading process Figure 1 6 Check area clearances above on sides and on bottom of platform when loading and unloading the PowerTower Always check to be sure the PowerTower will clear any ov...

Page 11: ...Additional Safety Information Do not use Hitch Hauler as a ground for welding Do not attempt to load the PowerTower on to the Hitch Hauler with a forklift Be sure there is adequate clearance between the castors and ground surface Refer to Section 3 for more details Notes ...

Page 12: ...tions of the components of the Hitch Hauler 2 The Hitch Hauler and in this manual 3 Employer and government regulations 4 Enough mechanical aptitude and knowledge of the Hitch Hauler to recognize a component malfunction or a potential malfunction 5 The safest means to operate the Hitch Hauler where overhead and ground hazards are present These hazards include overhead obstructions obstacles depres...

Page 13: ...Maintenance TYPE FREQUENCY PRIMARY RESPONSIBILITY SERVICE QUALIFICATION REFERENCE Pre Use Inspection Before starting each day or at shift change Owner User Owner User Operator s Safety Manual Frequent Inspection In service or out of service for 3 mo or purchased used Owner Dealer or User Qualified Mechanic Operator s Safety Manual Replacement When components are worn or damaged Owner Dealer or Use...

Page 14: ...efer to Table 2 2 and Figure 2 1 6 Function Check Once the Pre Use Inspection is complete perform a function check to be sure the Hitch Hauler moves freely 2 3 Pre Use Inspection Pre Use Inspection Begin the Pre Use Inspection starting at item one 1 as noted on the diagram Figure 2 1 Continue around the Hitch Hauler checking each item in sequence for the conditions listed in the following check li...

Page 15: ...www ironguardsafety com 866 828 6737 15 SECTION 2 PREPARATION INSPECTION Notes ...

Page 16: ...PowerTower Hitch Hauler by IRONguard Safety Products 16 SECTION 2 PREPARATION INSPECTION 6 1 7 3 5 9 8 12 13 4 2 10 11 Figure 2 1 Pre Use Inspection Points ...

Page 17: ... Master Pin It is present not bent or misshapen in any way and is free of excessive rust or corrosion 7 Receiver Hitch Pin It is in good condition free of excessive rust or corrosion 8 Adjustment Pins They are is present and complete with hairpin cotter pin and are in good condition free of excessive rust or corrosion 9 Rear Rocker Arm It is present securely attached not bent or misshapen in any w...

Page 18: ...mponents fit properly and operate smoothly Refer to Table 2 3 and Figure 2 2 IFTHE HITCH HAULER DOES NOT OPERATE PROPERLY REMOVE FROMTHE TRANSPORT VEHICLE IMMEDIATELY REPORTTHE PROBLEMTOTHE PROPER MAINTENANCE PERSONNEL AND DO NOT INSTALL OR USETHE HITCH HAULER UNTIL IT HAS BEEN DEEMED SAFE FOR USE 2 4 Function Check DANGER NOTICE CAUTION WARNING 1 4 2 3 Figure 2 2 Pre Use Inspection Points ...

Page 19: ...icle mounted receiver is at a height that can provide adequate ground clearance for safe PowerTower transport 3 Rocker Plate Check to be sure the Rocker Plate is functioning freely and properly by tilting the Rocker Plate forward and back checking to be sure it rotates smoothly and seats properly Check to be sure when the Rocker Plate is tilted in the forward position the front rocker arm comes in...

Page 20: ...ort the IRONguard Safety Products PowerTower from site to site The Hitch Hauler is rated only to carry the IRONguard Safety Products PowerTower Figure 3 2 and is compatible with most Class III minimum 2 receiver hitches SECTION 3 MACHINE OPERATION Figure 3 1 Hitch Hauler Unloaded 1 Receiver Mount 2 Base Frame 3 Rubber Bumpers 4 Retaining Washers 5 Retaining Pin 6 Master Pin 7 Receiver Hitch Pin 8 ...

Page 21: ...www ironguardsafety com 866 828 6737 21 Figure 3 2 Hitch Hauler Loaded with PowerTower ...

Page 22: ...EWITH POWERTOWER ONLY Do not attempt to use the Hitch Hauler for any other purpose than transporting the IRONguard Safety Products PowerTower DO NOT STAND OR SIT Do not stand sit or step on the Hitch Hauler SECTION 3 MACHINE OPERATION DANGER NOTICE CAUTION WARNING DANGER NOTICE CAUTION WARNING ...

Page 23: ...ned to be used for loading and unloading the IRONguard Safety Products PowerTower on non slip surfaces Take care to inspect working surface prior to loading or unloading DO NOT USE ON SLOPES The Hitch Hauler is designed to be used for loading and unloading the IRONguard Safety Products PowerTower on smooth firm and level surfaces SECTION 3 MACHINE OPERATION ...

Page 24: ... to 21 off the ground To determine the Receiver Mount Up or Down position first measure the distance from the ground to the center of the vehicle receiver hitch Figure 3 3 2 For vehicle receiver heights of 10 15 place the Receiver Mount in the Up position into the vehicle receiver For vehicle receiver heights of 16 21 place the Receiver Mount in the Down position Secure the Receiver Mount with the...

Page 25: ...ance height of the loaded vehicle Heights lower than 11 will provide less ground clearance but will be easier to load Figure 3 5 Install the Base Frame 4 Before the PowerTower can be loaded the Hitch Hauler Rocker Plate must be tilted down First remove the Retaining Pin by disconnecting the Ring Snap Pin or Paddle Lock then twist the Master Pin clockwise and remove allowing it to hang to the groun...

Page 26: ...CH HAULER IF AT ANYTIME WHILE LOADINGTHE POWERTOWERYOU FEEL UNCOMFORTABLE HANDLINGTHE WEIGHT CAREFULLY LOWERTHE POWERTOWER DOWNTO THE GROUND AND REMOVE FROMTHE HITCH HAULER 1 To load the PowerTower on to the Hitch Hauler tilt back the PowerTower and approach the Hitch Hauler while centering the PowerTower between the Rocker Plate Glides Continue forward until the PowerTower is over the top of the ...

Page 27: ...RSONS ARE NEARBY DO NOT LEAVETHE UNSECURED POWERTOWER UNATTENDED PROCEEDTO SECURINGTHE POWERTOWER IMMEDIATELY AFTERTHE POWERTOWER HAS BEEN MOVEDTOTHE HORIZONTAL POSITION ONTHE HITCH HAULER 3 While continuing to hold the PowerTower about 12 below the handle push horizontally to move the PowerTower to the horizontal position until the Rocker Plate Latch is fully engaged Figure 3 9 DANGER NOTICE CAUT...

Page 28: ... are installed correctly by trying to twist the Master Pin Master Pin should be locked from rotating Figure 3 10 Figure 3 10 Secure the PowerTower Check Complete Installation 1 As a final precaution inspect the full installation that all pins and components on both the Hitch Hauler and PowerTower are in place Standing near the PowerTower Platform move the PowerTower side to side and front to back ...

Page 29: ...www ironguardsafety com 866 828 6737 29 4 5 6 9 11 SECTION 3 MACHINE OPERATION Figure 3 11 Approximate Dimensions of Mounted PowerTower ...

Page 30: ...ster Pin clockwise turn and remove Figure 3 12 Figure 3 12 Unlock the PowerTower 2 While holding the PowerTower about 12 below the handle disengage the Rocker Plate Latch be stepping down slightly Gently rotate the PowerTower a few degrees then place both feet on the ground to stabilize the weight Figure 3 13 Figure 3 13 Release Rocker Plate Latch Retaining Pin Assembly Ring Snap Pin Master Pin St...

Page 31: ...ntil the Rocker Plate stops Figure 3 14 Figure 3 14 Lower down PowerTower and Rocker Plate 4 With the Rocker Plate down continue to tilt back the PowerTower to the ground unhooking from the Hitch Hauler Figure 3 15 Figure 3 15 Lower PowerTower and Unhook from Hitch Hauler SECTION 3 MACHINE OPERATION ...

Page 32: ...n changes without prior notification Contact IRONguard Safety Products for updated information MODIFICATION OFTHE HITCH HAULER WITHOUTTHE MANUFACTURERS APPROVAL IS A PROHIBITED PRACTICE AND A DIRECT SAFETY VIOLATION Your safety and the safety of others is the primary concern when performing service and maintenance on the Hitch Hauler Always be conscious of moving parts and pinch points Never leave...

Page 33: ...TRAINED OR LOOSE FITTING CLOTHING AND NECKTIES WHICH MAY BECOME CAUGHT OR ENTANGLED INTHE HITCH HAULER OBSERVE UNDERSTAND AND OBEY ALL DANGER WARNING CAUTION AND OTHER INSTRUCTIONS ONTHE HITCH HAULER AND IN OPERATORS MANUAL KEEP STANDING SURFACES AND HAND HOLDS FREE OF GREASE WATER OIL ETC BEFORE CARRYINGTHE HITCH HAULER BE SURE ALL PINS ARE PROPERLY INSTALLEDTO AVOID INADVERTENT MOVEMENT AND INJU...

Page 34: ...ehensive inspection and preventative maintenance program Table 2 1 outlines the periodic Hitch Hauler inspection and maintenance recommended by IRONguard Safety Products Consult your local regional or national regulations for further requirements NOTE The frequency of inspections must increase as environment and frequency of use requires Pre Use Inspection It is the User s responsibility to perfor...

Page 35: ...cedures are performed in the same way but at different times The Pre Delivery Inspection shall be performed prior to each sale or rental delivery The Frequent Inspection shall be performed on each Hitch Hauler before each use and before each delivery Reference the appropriate areas of this manual for service and maintenance procedures Preventative Maintenance In conjunction with specified inspecti...

Page 36: ...nal regulations that may pertain to this type of equipment nor should the list be considered as all inclusive Variances in interval times may occur due to the environment the Hitch Hauler is subjected to Inspection and Maintenance Codes 1 Check for proper and secure installation 2 No gouges excessive wear or dents showing 3 Visually inspect for excessive wear damage cracks or distortion 4 Check fo...

Page 37: ...1 3 5 6 1 3 5 6 Retaining Pin 1 3 1 3 Master Pin 1 3 1 3 Receiver Hitch Pin 1 3 1 3 Adjustment Pin 1 3 1 3 Rear Rocker Arm 1 2 7 8 1 2 7 8 Front Rocker Arm 1 2 7 8 1 2 7 8 Rocker Plate 1 2 7 8 1 2 7 8 Manual Available 10 10 Decals Installed Secure 10 10 No Unauthorized Modifications 10 10 General Structural Condition Welds 3 4 3 4 Fasteners Pins Present in Good Condition 10 10 Function Test 11 11 ...

Page 38: ...ULARITY BEFORE USE IS RESUMED Safety and Workmanship Your safety and that of others is the first consideration when engaging in the maintenance of equipment Always be conscious of moving components and pinch points Do not allow heavy objects to rest in an unstable position When lifting a portion of the Hitch Hauler ensure that adequate support is provided Cleanliness The single most important item...

Page 39: ...FREE OF DEBRIS OIL AND GREASE Component Disassembly and Reassembly When disassembling or reassembling a component complete the procedural steps in sequence Do not partially disassemble or reassemble one part and then start another Always recheck your work to assure that nothing has been overlooked Do not make any adjustments other than those recommended without obtaining proper approval ...

Page 40: ...Tower Hitch Hauler by IRONguard Safety Products 40 4 5 Replacement Parts 7 3 15 4 Figure 4 1 Hitch Hauler Replacement Parts SECTION 4 SERVICE MAINTENANCE 1 2 23 5 6 22 24 8 9 10 12 11 13 14 17 18 19 21 20 16 ...

Page 41: ...26097 10 3 8 Grooveless Retaining Washer 4026098 11 Bumper Pad 4026100 12 10 32 x 3 4Thread Forming Screw 4026103 13 4 x 2 Cap Plastic Block 4026104 14 1 5 x 3 5 Reflector Red 4026105 15 PowerTower Hitch Hauler Manual 4026107 16 Rocker Plate Latch 4026125 17 Retaining Pin Assembly 4026129 18 5 16 Ring Snap Pin 4026133 19 3 64 x 12 Stainless Steel Lanyard 4026134 20 Latch Spring Bushing 4026135 21 ...

Page 42: ...e with a suitable solvent Test the solvent on an inconspicuous area first to ensure it does not mark or damage the surface finish SURFACE DAMAGE COULD RESULT IN CORROSION AND STRUCTURAL DAMAGE Before applying the new decal ensure the surface is clean and dry Remove the backing paper apply the decal along one edge then seal it gently and evenly If there are any air bubbles work them gently towards ...

Page 43: ...re 4 2 Hitch Hauler Replacement Decals HITCH HAULER REPLACEMENT DECAL CONTENTS LOCATION No Type IRONguard Safety Products Part Number 1 Usage Warning 4026127 2 Rocker Plate Latch Warning 4026126 3 Caution Not A Step 4026102 4 Operating Instructions 4026099 5 Hitch Hauler Brand 4026106 ...

Page 44: ...ina Road Vaughan ON L4L 8M3 Canada 866 828 6737 www ironguardsafety com PowerTower is made exclusively for IRONguard Safety Products by Reechcraft Inc IRONguard Safety Products is a brand of Ideal Warehouse Innovations Inc Hitch Hauler ...

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