Iron & Oak BHVH2216GX Owner'S Manual Download Page 37 | Manualshive

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37

Assembly Instructions

Remove all components from the shipping crate. Using this manual, identify and sort components as necessary.

Note:

For ease of installation, hydraulic tank assembly and beam assembly can remain on base of shipping crate.

CAUTION

The bands holding the log splitter and other items in place are under tension and can fly outward when cut.
Wear the appropriate personal protective equipment to reduce the risk of injury. Never stand in front of or
over the band when cutting. Always stand to the side in a safe area.

Closely inspect all log splitter components.

If you have missing or damaged components, please contact Product Support at 1-800-817-1005.

Find a work space that is large enough to maneuver log splitter once completely assembled. Assemble log splitter on solid
and level ground.

CAUTION

Heavy lifting required.

Some of the components in these assembly instructions are heavy and cannot be

lifted by one person safely. Please plan on assembling this product when another person can be available to
help.

Tools needed: Two 10” crescent wrenches, 1/2” open-end wrench, 3/4” open-end wrench, pliers, band cutter,
torque wrench, 3/4” socket, 1/2” socket, 9/16” socket, ratchet.

COUPL ER PI N

AXL E ASSEMBL Y

*Call AAA Rent-All at 225-291-1356 for assistance ordering parts*

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Summary of Contents for BHVH2216GX

Page 1: ...ble leaks Never check for leaks with your hand while the system is pressurized Seek medical attention immediately if injured by escaping fluid Fire Hazards If your log splitter is intended for use near an ignitable forest brush or grassy covered land the engine exhaust should be equipped with a spark arrestor See the Specifications section of this manual to determine if your splitter already has a...

Page 2: ...2 Hazard Signal Word Definitions Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 3: ...fore Each Use Inspection Maintenance 14 Before Each Use Fueling 17 Before Each Use Work Site Selection and Set Up 18 Splitting Operation 19 Storage 25 Periodic Maintenance 26 Troubleshooting 28 Specifications 29 Parts Breakdown Exploded View Rev A 30 Summary of Important Safety information for Operation 32 Assembly Instructions 37 Limited Warranty 51 Call AAA Rent All at 225 291 1356 for assistanc...

Page 4: ...he technical specifications for your log splitter are provided in the Specifications section of this manual WARNING This log splitter uses a high pressure hydraulic system to generate a very strong splitting force Read the manual completely before using the machine to understand how to safely operate and maintain it Follow all safety precautions presented throughout this manual A summary of import...

Page 5: ...ial Number 1 5 BR002621 Made in USA 1 6 787944 Small Pinch Point Warning 2 7 778717 Large Pinch Point Warning 2 8 793025 Moving Towing Instructions 1 9 BR002653 Speed Limit Warning 1 10 778597 Horizontal Lock 1 11 BR002652 Hydraulic Fluid Notice 1 12 777890 Fire Hazard Warning 1 13 39259 Poisonous Gas Warning 1 14 786635 Burn Hazard Warning 1 15 777887 Operation Instructions 1 16 777891 Escaping F...

Page 6: ... 39259 WARNING h and cut Pieces can fly out while rules for operating the log splitter or sult anual completely before operating uld operate the log splitter If an load logs the operator should not the assistant is at least 10 ft away d OPERATOR POSITION while n of the grain only when loading m wedge endplate ram and partly er unattended during operation lippery surfaces ety rules in the Owner s M...

Page 7: ...s 2 Split Control Lever 11 Horizontal Lock 3 Wedge 12 Hydraulic Tank 4 Cylinder 13 Vertical Lock 5 Engine 14 Beam 6 Hydraulic Oil Cap 15 Fender 7 Return Line Filter 16 Fuel On Off 8 Jack 17 Engine On Off 9 2 Coupler 18 Log Dislodger Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 8: ...and Leaks can be located by holding a piece of cardboard or wood at least two feet long with your hand at one end and passing the other end near the suspected area wear eye protection Look for discoloration of the cardboard or wood NEVER adjust the pressure of the pump or valve If injured by escaping fluid no matter how small the wound is see a doctor at once A typical injection injury may be a sm...

Page 9: ...air from the high pressure lines 9 With wedge retracted check oil level again Fill if necessary 10 Replace hydraulic oil fill vent cap WARNING NEVER remove the hydraulic oil fill cap when the engine is running or hot Hot oil can escape causing severe burns Allow log splitter to cool completely before removing hydraulic oil fill cap Note If the log splitter will be run for long periods of time in o...

Page 10: ...ne running 3 Fuel Valve Off if equipped Turn fuel valve off to prevent carburetor flooding and reduce the chance of fuel leakage Refer to Engine owner s manual for fuel valve location 4 Lock Jack DOWN Lock jack in DOWN position before you move the log splitter 5 Move Log Splitter to Work Site or Tow Hitch Move log splitter by hand either directly to chosen work site or to vehicle hitch for towing ...

Page 11: ...ting a bead after repair do not exceed 60 PSI Pressures higher than 60 PSI can cause the tire and wheel to rupture and explode 3 Engine Off IMPORTANT Make sure log splitter engine is off Never move the log splitter with its engine running 4 Fuel Valve Off if equipped Turn fuel valve off to prevent carburetor flooding and reduce the chance of fuel leakage Refer to Engine owner s manual for fuel val...

Page 12: ...justment is obtained when coupler is as tight as possible on ball and locking lever can still be opened and closed 4 Lock lever closed to secure the attachment 5 Insert pin into locking lever to ensure it does not unlock while towing 6 Attach Safety Chains Attach safety chains 1 Two safety chains must be used while towing 2 Cross safety chains under the coupler allowing only enough slack for vehic...

Page 13: ...d make sure to comply with all local state and federal towing requirements It is the sole responsibility of the purchaser to obtain licensing trailer lights safety chains or signage as needed to comply Unattended Turn off the towing vehicle before leaving the splitter unattended Under the influence Never tow or operate this splitter while under the influence of alcohol drugs or medication 9 Lock S...

Page 14: ...rom engine muffler and moving parts 1 Engine debris Debris on a hot engine can be a fire hazard Clean debris and chaff from engine cylinder head cylinder head fins fan housing recoil starter and muffler areas Avoid contact with hot muffler 2 Other debris Debris on moving parts can cause excess wear Clear debris from the beam wedge log dislodger and endplate 3 Fuel Tank Lines Check fuel tank and fu...

Page 15: ...h to relieve pressure before changing or adjusting hydraulic system components such as hoses tubing fittings or other components NEVER check for leaks with your hand Leaks can be located by holding a piece of cardboard or wood at least two feet long with your hand at one end and passing the other end near the suspected area wear eye protection Look for discoloration of the cardboard or wood NEVER ...

Page 16: ...inflated and in good repair if you will be towing the splitter See tire sidewall for recommended tire pressure WARNING Do not over inflate tires Serious injury can occur if tire explodes When seating a bead after repair do not exceed 60 PSI Pressures higher than 60 PSI can cause the tire and wheel to rupture and explode 10 Shields Guards Replace all guards and shields after servicing the log split...

Page 17: ...el directly into engine at gas station Static charge can build and ignite fuel Use a UL listed fuel container to transfer gas to the engine Don t overfill DO NOT overfill the gas tank Allow at least 1 2 of empty space below the fill neck to allow for fuel expansion Heat flames sparks Stay away from sources of heat flame or sparks while adding fuel 5 Spills Splashes Clean up fuel spills splashes im...

Page 18: ...r You may have carbon monoxide poisoning 2 Fire Precautions Take the following precautions against fire 1 IMPORTANT If your splitter will be used near any unimproved forest brush or grassy covered land then engine must be equipped with a spark arrestor See the Specifications section of this manual to determine if your splitter already has a spark arrestor Contact Iron Oak Product Support at 1 800 ...

Page 19: ...wedge NEVER attempt to change the height or speed of the splitting wedge Pressure setting NEVER increase the pressure setting of the pump or control valve Safety equipment controls Always operate the log splitter with all safety equipment in place and in good working order and all controls properly adjusted for safe operation Know how to stop Be thoroughly familiar with all controls and with the p...

Page 20: ...ORIZONTAL splitting position is used for lighter logs that can be easily loaded onto the beam The VERTICAL splitting position is used for light logs as well as heavy logs that are difficult to load onto the beam Note Musculoskeletal injury can result from lifting logs onto the log splitter if proper lifting techniques are not used or the logs are too heavy for a person s size weight or strength In...

Page 21: ...starting the engine Cold hydraulic oil can damage the hydraulic pump b If outdoor air temperature is below 32 F allow log splitter to warm up by extending and returning the wedge several times before splitting wood WARNING Burns To avoid burns stay clear of hot muffler if you are starting a warm engine Carbon monoxide The running engine gives off carbon monoxide a poisonous gas that can kill you Y...

Page 22: ...ad or unload logs while the wedge is moving Straddling reaching across Never straddle reach across or step over the beam while the engine is running and the log splitter is in the horizontal position You could trip actuate the controls and get seriously injured Unsplit log pile Do not pile logs to be split in a place that will make you reach across the log splitter in order to load them Square log...

Page 23: ...ope cable or other remote device to actuate the control Second person Many accidents occur when there is more than one person involved in loading and operating the log splitter Only one person should operate the controls If a second person is assisting in loading logs the operator must NEVER actuate the Split Control Lever until the assistant and all bystanders are at least 10 feet away NEVER allo...

Page 24: ... become damaged 9 Return Wedge Move Split Control Lever away from end plate to return wedge Once the control valve is actuated in the return direction the wedge is designed to keep returning by itself completely and then stop automatically WARNING Stay clear while the wedge is returning It is still powerful enough on the return stroke to cause serious injury Keep hands away from any moving parts 1...

Page 25: ...the OFF position to reduce the possibility of fuel leakage Long Term Storage between infrequent uses and at end of season Drain the fuel tank and carburetor as instructed in the engine owner s manual Important Safety Instructions Always drain fuel from tank in outdoor well ventilated area Stay away from sources of heat flame or sparks while handling fuel Clean up fuel spills splashes immediately 5...

Page 26: ...cing the hydraulic components of the log splitter NEVER check for leaks with your hand Leaks can be located by holding a piece of cardboard or wood at least two feet long with your hand at one end and passing the other end near the suspected area wear eye protection Look for discoloration of the cardboard or wood NEVER adjust the pressure of the pump or valve If injured by escaping fluid no matter...

Page 27: ...mately 1 below the top of the tank 3 Oil Filter Change Change return line filter after the first 50 hours of operation and every 250 hours thereafter 1 Replace return line filter Refer to the parts breakdown section for part 2 Shut down the engine on the Log Splitter 3 Relieve hydraulic system pressure by moving the splitter control lever back and forth several times 4 Unthread the canister and di...

Page 28: ... hand at one end and passing the other end near the suspected area wear eye protection Look for discoloration of the cardboard or wood If injured by escaping fluid no matter how small the wound is see a doctor at once A typical injection injury may be a small puncture that does not look serious However severe infection or reaction can result if proper medical treatment is not administered immediat...

Page 29: ... Opening 25 25 25 25 Maximum Log Length 24 24 24 24 Maximum Log Diameter 16 16 16 16 Hydraulic Cylinder Bore 4 3 5 4 5 4 5 Hydraulic Cylinder Stroke 24 24 24 24 Spark Arrestor No No No No Fuel Valve Yes Yes Yes Yes Overall Dimensions 93L x 49 5W x 42H 93L x 49 5W x 42H 93L x 49 5W x 42H 93L x 49 5W x 42H Dry Weight 660 lbs 690 lbs 700 lbs 700 lbs Replacement Filter BR001113 BR001113 BR001113 BR001...

Page 30: ...30 Parts Breakdown Exploded View Rev A Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 31: ...FHCS 4 E BR02126408SG 6 Beam Green 1 D BR001286 13 x 2 3 4 FHCS 2 BR032000 Duro Glide Beam 1 E 21 82508 5 16 18 Hex Nut 4 All 61 BR008531A 1 Grooved Clevis Pin 1 All 22 82509 13 Hex Nut 6 All 62 793232 Axle Tank 1 A B C E 23 82519 Split Lock Washer 6 All 793235 Axle Tank Green 1 D 24 82522 3 16 x 1 Square Key 1 All 63 GNEGX160 Honda GX160 Engine 1 A 25 777124 1 Slotted Jam Nut 2 All GNEGX270 Honda...

Page 32: ...or fuel lines Fire can result Remote Control NEVER attach a rope cable or other remote device to the splitting control Splitting Wedge NEVER attempt to change the height or speed of the splitting wedge Pressure Setting NEVER increase the pressure setting of the pump or control valve Operator Restrictions Untrained Operators Do not allow anyone to operate the log splitter who has not read the owner...

Page 33: ...moving parts Never wear jewelry or loose fitting clothing Gloves Wear snug fitting gloves without drawstrings or loose cuffs Hearing Protection The use of earplugs or other hearing protection device is recommended Safety During Inspection Maintenance Always inspect your log splitter before each use and repair as needed to keep it in safe working condition Engine off Always make sure the engine is ...

Page 34: ... if engine is running or still hot Stop the engine and allow to cool at least two minutes before adding fuel Heat flames sparks Stay away from sources of heat flame or sparks while adding fuel Don t overfill DO NOT overfill the gas tank Allow at least 1 2 of empty space below the fill neck to allow for fuel expansion Replace cap Replace gas cap securely before starting engine Spills Clean up fuel ...

Page 35: ...Y See a doctor You may have carbon monoxide poisoning Other exhaust dangers Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Safety in Loading Operating and Unloading Square log ends Logs that are not cut square can slide out while sp...

Page 36: ... to split completely A stuck log will move back with the wedge on the initial attempt to retract the wedge If this happens retract the wedge completely to allow the log dislodger to strip the log from the wedge Keep hands clear of log wedge and log dislodger while wedge is retracting WARNING NEVER attempt to remove a stuck log by Modifying the splitter Adding attachments to the splitter Personal i...

Page 37: ...ly inspect all log splitter components If you have missing or damaged components please contact Product Support at 1 800 817 1005 Find a work space that is large enough to maneuver log splitter once completely assembled Assemble log splitter on solid and level ground CAUTION Heavy lifting required Some of the components in these assembly instructions are heavy and cannot be lifted by one person sa...

Page 38: ...4 F 82490 1 2 13 x 3 1 2 HHCS 4 G 82509 1 2 13 Hex Nut 4 H 82519 1 2 Split Lock Washer 4 I 82493 1 2 13 x 1 1 2 HHCS 4 J 82020 5 16 18 Nylon Lock Nut 4 L 82087 5 16 18 x 3 4 HHCS 4 M 783948 Threaded Connector 2 N 1130 27 Chain w Hook 2 O N A Jack Mounting Hardware 1 P N A Control Valve Handle and Hardware 1 Q 782689 778498 Cable Lanyard Catch Pin 1 1 Owner s Manual 1 Engine Manual 1 Call AAA Rent ...

Page 39: ...acket and mounting straps straddling tow bar Install 2 bolts in the lower mounting bracket holes and through the mounting straps Loosely install 2 locknuts Position front edge of bracket approximately 2 from rear hitch coupler bolt hole Torque to 22 ft lbs using an alternating pattern Tools Needed Torque Wrench 9 16 Socket Ratchet 9 16 Wrench Fasteners Needed from Parts Bag Jack hardware package J...

Page 40: ...nsert 2 bolts and 2 locknuts Torque to 83 ft lbs Place jack in down position and lock into place Carefully roll assembly off crate base Tools Needed 3 4 Wrench Torque Wrench 3 4 Socket Ratchet Fasteners Needed from Parts Bag Tongue to Tank 1 2 Nylon Lock Nut Qty 2 Tongue to Tank 1 2 x 3 1 2 Bolt Qty 2 Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 41: ...ill cause bodily injury if it falls on someone Step 3 Position Beam Assembly Stand beam assembly on end plate with the help of another person Have a person hold the beam in place while maneuvering any assembly Ensure pivot bracket is parallel to back side of tank Carefully align holes in pivot bracket with holes in bottom of beam Tools Needed None Call AAA Rent All at 225 291 1356 for assistance o...

Page 42: ... assembly Add 2 lock washers and 2 nuts Hand tighten nuts Do not torque at this time Tools Needed None Fasteners Needed from Parts Bag Hinge to Beam 1 2 Hex Nut Qty 2 Hinge to Beam 1 2 Split Lock Washer Qty 2 Hinge to Beam 1 2 x 1 1 2 Bolt Qty 2 Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 43: ... nuts Hand tighten nuts Do not torque at this time Pull latch mechanism outward and rotate handle to hold lock pin in unlocked position Fasteners Needed from Parts Bag Latch to Beam 1 2 Hex Nut Qty 2 Latch to Beam 1 2 Split Lock Washer Qty 2 Latch to Beam 1 2 x 1 1 2 Bolt Qty 2 Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 44: ...ck wheels to prevent unit from moving Lower beam assembly to horizontal position Torque fasteners installed in Step 5 and Step 6 to 83 ft lbs Tools Needed Torque Wrench 3 4 Socket 3 4 Wrench Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 45: ...er hitch coupler Insert 1 bolt in front hitch coupler hole while passing through safety chain connectors Thread on 1 locknut and tighten Torque to 83 ft lbs Tools Needed Torque Wrench 3 4 Wrench 3 4 Socket Ratchet Crescent Wrench Fasteners Needed from Parts Bag Coupler to Tongue 1 2 Nylon Lock Nut Qty 2 Coupler to Tongue through connectors 1 2 x 3 Bolt Qty 2 This view is a cross section taken thro...

Page 46: ...ndle into the clevis slots on control valve Align holes in handle with clevis holes Insert the supplied pins through holes and secure with supplied bridge clips Tools Needed Pliers Bridge pins Control valve Lever Pin Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 47: ... Tools Needed Crescent Wrench Step 9 High Pressure Hose to Control Valve Route 1 high pressure hose from filter assembly to control valve Thread hose fitting to 90 elbow fitting on top of control valve by hand Wrench tighten 1 4 turn past hand tight Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 48: ...p Apply thread sealant to the threads on the hose end Route 1 high pressure hose from bottom of control valve to top of hydraulic pump Thread hose fitting to hydraulic pump by hand Wrench tighten 1 5 3 0 turns past hand tight Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 49: ...nce Step 11 Install Hydraulic Oil Filter Remove oil filter from packaging Apply a small amount of oil to oil filter gasket Screw 1 oil filter onto bottom of return line filter head until gasket makes contact Tighten filter an additional 3 4 turn Tools Needed None Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 50: ... and thread 4 locknuts to hold fenders 2 per side Position each fender over tire with equal spacing front and back Torque to 19 ft lbs Tools Needed Torque Wrench Ratchet 1 2 Socket 1 2 Wrench Fasteners Needed from Parts Bag Fender to Tank 5 16 x 3 4 Bolt Qty 4 Fender to Tank 5 16 Nylon Lock Nut Qty 4 Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 51: ...usehold use by a consumer Commercial use means all other uses including but not limited to use for commercial income producing or rental purposes or when purchased by a business This limited warranty applies to the original purchaser of the equipment verification of purchase in the form of a receipt is the responsibility of the buyer is non transferable and covers parts and labor Parts will be rep...

Page 52: ...52 This page has intentionally been left blank Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 53: ...P Code Home Phone Alternate Phone Email Address Purchased From Company Address Street Address Apartment Unit City State ZIP Code Model Information Purchase Date Application Type Homeowner Commercial Rental Model i e BHVH2213GX Serial i e BHVH2213GXA012345678 Signature Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

Page 54: ...54 20195 S Diamond Lake Rd Ste 100 Rogers MN 55374 1 800 817 1005 Call AAA Rent All at 225 291 1356 for assistance ordering parts ...

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