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Assembly Instructions 

 

 

 

36 

 

Manual Bag Contents: 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

 

Summary of Contents for BH2W2016GX

Page 1: ...nspect hydraulic system regularly for possible leaks Never check for leaks with your hand while the system is pressurized Seek medical attention immediately if injured by escaping fluid Fire Hazards I...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...Each Use Step One Inspection Maintenance 13 Step Two Fueling 16 Step Three Work site Selection Set up 17 Splitting Operation 18 Storage 23 Periodic Maintenance 24 Troubleshooting 26 Specifications 27...

Page 4: ...his log splitter uses a high pressure hydraulic system to generate a very strong splitting force Read the manual completely before using the machine to understand how to safely operate and maintain it...

Page 5: ...Decal 1 3 786635 Burn Hazard Warning 1 4 787948 45 MPH Decal 1 5 787753 Splitter Warning Instructions Decal 1 6 793326 Kill Switch Decal 1 Always make sure safety labels are in place and in good cond...

Page 6: ...Safety Label Location 6 1 2 3 4 5 6...

Page 7: ...tion 1 Wedge 9 Return Line Hydraulic Fluid Filter 2 End Plate 10 Hydraulic Pump 3 2 Ball Coupler 11 Suction Strainer hidden 4 Safety Chains 12 Engine 5 Jack 13 Splitter Control Lever 6 Manual Tube 14...

Page 8: ...Hydraulic Oil to Reservoir 1 Remove hydraulic oil dipstick 2 Refer to the Specifications section for approximate hydraulic oil capacity 3 Fill reservoir with 10 wt AW32 ASLE H 150 or ISO 32 oil Use a...

Page 9: ...specting or servicing the hydraulic components of the log splitter Stop the engine disconnect the spark plug and move the split control lever back and forth to relieve pressure before changing or adju...

Page 10: ...nt Safety Instructions Hills Do not move the log splitter up or down hills by hand use a towing vehicle No riding Never allow anyone to sit or ride on the log splitter No cargo Never transport cargo o...

Page 11: ...losed to secure the attachment An optional locking pin or padlock may be inserted in the locking lever hole for extra security 5 Attach Safety Chains Attach safety chains 1 Two safety chains must be u...

Page 12: ...owing on a public road make sure to comply with all local state and federal towing requirements It is the sole responsibility of the purchaser to obtain licensing trailer lights safety chains or signa...

Page 13: ...th the engine off and hydraulic system pressure relieved 1 Make sure engine is off and cool 2 Disconnect the spark plug 3 Relieve all hydraulic system pressure by moving the split control lever back a...

Page 14: ...ur hand at one end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood NEVER adjust the pressure setting of the pump or valve If injur...

Page 15: ...te tires Serious injury can occur if tire explodes When seating a bead after repair do not exceed 30 PSI Pressures higher than 30 PSI can cause the tire and wheel to rupture and explode 10 Shields gua...

Page 16: ...proved container NEVER pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a UL approved fuel container to transfer gas to the engine Don t overfill DO NOT overfi...

Page 17: ...er buildings or semi enclosed spaces These spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the log splitter shut off the engin...

Page 18: ...ting control o Splitting wedge NEVER attempt to change the height or speed of the splitting wedge o Pressure setting NEVER increase the pressure setting of the pump or control valve Safety equipment c...

Page 19: ...and returning the wedge several times before splitting wood WARNING Burns To avoid burns stay clear of hot muffler if you are starting a warm engine Carbon monoxide The running engine gives off carbo...

Page 20: ...o not pile logs to be split in a place that will make you reach across the log splitter in order to load them Square log ends Logs that are not cut square can slide out while splitting and become a sa...

Page 21: ...plit control lever Hand activate Use only your hand to operate the Split Control Lever Never use any other body part or a rope cable or other remote device to actuate the control Second person Many ac...

Page 22: ...rd the operator or bystanders or the splitter could become damaged 1 Remove pressure from log by moving wedge away from the endplate 2 Turn engine OFF 3 Remove stuck log from the wedge manually with a...

Page 23: ...fuel storage life 2 Leave the fuel valve lever in the OFF position to reduce the possibility of fuel leakage Long Term Storage between infrequent uses and at end of season Drain the fuel tank and carb...

Page 24: ...with your hand at one end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood 2 NEVER adjust the pressure setting of the pump or valv...

Page 25: ...ying seal Note A strap wrench may be required Not provided 5 Apply a small amount of lubricant to the new canister seal 6 Install the new canister and hand tighten 3 8 to 1 2 turn after gasket makes c...

Page 26: ...e end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood If injured by escaping fluid no matter how small the wound is see a doctor a...

Page 27: ...inder Stroke 24 Spark Arrestor No Fuel Valve Yes Overall Dimensions 77 L x 39 W x 46 H Dry Weight 607 lbs If the log splitter will be run for long periods of time in outdoor temperatures above 70 F we...

Page 28: ...Parts Breakdown Exploded View Rev A 28 Fig 05 6 7 8 7 6 6 6 8 6 1 6 8 6 1 6 7...

Page 29: ...lic Pump 1 48 82026 3 8 Flange Nut 28 16 778459 Hand Grips 2 49 82471 3 8 16 x 1 75 HHF Bolt 1 17 BR020010 4 Pump Bracket 1 50 82024 3 8 16 x 1 HHSF Bolt 12 18 406518 Clevis Pin 2 51 82076 1 4 20 x 1...

Page 30: ...litting wedge NEVER attempt to change the height or speed of the splitting wedge Pressure setting NEVER increase the pressure setting of the pump or control valve Operator Restrictions Untrained opera...

Page 31: ...sses or goggles when operating the machine Pieces of log may fly out and serious eye injury can occur Boots Falling logs can crush feet Always wear safety shoes or heavy boots when operating or helpin...

Page 32: ...ling gasoline Fuel outdoors Fill fuel tank outdoors never indoors Gasoline vapors can ignite if they collect inside an enclosure Explosion can result Use approved container Never pump fuel directly in...

Page 33: ...nging or adjusting hydraulic system components such as hoses tubing fittings or other components Carbon monoxide The running engine gives off carbon monoxide a poisonous gas that can kill you You CANN...

Page 34: ...tter Personal injury could result from log or metal pieces flying out at high speed toward the operator or bystanders or the splitter could become damaged 1 Remove pressure from log by moving wedge aw...

Page 35: ...cutters 2 Pull jack latch and swing jack down Crank jack down until the weight of splitter rests on the jack instead of on the package 3 Remove lag bolts Remove lag bolts from metal bands on ends of...

Page 36: ...Assembly Instructions 36 Manual Bag Contents...

Page 37: ...at is large enough to maneuver log splitter once completely assembled Assemble log splitter on solid and level ground Tools needed Adjustable wrenches and Torque Wrench 1 Detach Valve Plate from Split...

Page 38: ...t and tighten the bolt holding the valve plate gusset to the beam Using a Torque Wrench Tighten Valve Plate to Gusset bolt to 30 lb ft and Gusset to Beam bolt to 33 lb ft WARNING Failure to secure thi...

Page 39: ...se means all other uses including but not limited to use for commercial income producing or rental purposes or when purchased by a business This limited warranty applies to the original purchaser of t...

Page 40: ...40 This page has intentionally been left blank...

Page 41: ...ss Apartment Unit City State ZIP Code Home Phone Alternate Phone Email Address Purchased From Company Address Street Address Apartment Unit City State ZIP Code Model Information Purchase Date Applicat...

Page 42: ...42 Great Northern Equipment Distributing Inc 20195 S Diamond Lake Rd Ste 100 Rogers MN 55374 Assembled in USA...

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