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24

01.05/WE

ORGAPACK CR 25 A

7.1 ADJUSTING TENSIONING FORCE/

    TENSIONING SPEED

– Set air pressure at pressure reducing valve of

maintenance unit to 4–6 bar.

– With a screwdriver adjust pressure reducing valve

(9/1) of  air motor, so that the motor stops when the

required tension is reached. It should be ensured

that the seal is notched properly and that the strap

is cut off.

  7.2 SETTING CLEARENCE BETWEEN TENSION

  WHEEL AND TENSION PLUG

The tension wheel and the tension plug must

not touch (damage the teeth). If the spacing

is too great, the strap slips through before the final

tension is reached.

– Disconnect tool from air supply.

– Loosen set screw (10/1).

– Set tension plug (10/2) with screwdriver, so that the

clearence between tension wheel and tension plug

is 0.1–0.25 mm (.0039“–.0098“). Turning clockwise

decreases the clearence, turning counterclockwise

increases the clearence.

– Turn tension plug so that a notch of the tension plug

points in the direction of the set screw (10/1).

– Tighten set screw (10/1).

– Check clearence, reset if necessary.

7.3 REPLACING TENSION WHEEL

If the tension wheel spins before the required

strap tension is reached, the tension wheel

must be replaced (precondition: clearence set correctly,

see chapter 7.2).

Removal

– Disconnect tool from air supply.

– Remove two cylinder screws (11/1).

– Carefully remove cover (11/2) from tension shaft.

– Remove counter washer (11/3), thrust bearing (11/4)

and tension wheel (11/5). Replace tension wheel.

Installation

– Install the parts in reverse order.

– The 45°-chamfer of the tension wheel must be out-

side.

– Secure cylinder screws (11/1) with Loctite 243.

– Set clearence between tension wheel and tension

plug (see chapter 7.2).

7

  

PREVENTIVE AND CORRECTIVE MAINTENANCE

Fig. 11

Fig. 10

Fig. 9

1

1

2

0,1–0,25 mm

1

2

4

5

3

Summary of Contents for CR 25 A

Page 1: ...SANLEITUNG UND SICHERHEITSVORSCHRIFTEN BETRIEBSANLEITUNG UND SICHERHEITSVORSCHRIFTEN OPERA OPERA OPERA OPERA OPERATING TING TING TING TING AND SAFETY INSTR AND SAFETY INSTR AND SAFETY INSTR AND SAFETY INSTR AND SAFETY INSTRUCTIONS UCTIONS UCTIONS UCTIONS UCTIONS MODE D EMPLOI ET DE SÉCURITÉ MODE D EMPLOI ET DE SÉCURITÉ MODE D EMPLOI ET DE SÉCURITÉ MODE D EMPLOI ET DE SÉCURITÉ MODE D EMPLOI ET DE S...

Page 2: ...information 18 2 1 Informationonenvironmentalprotection 18 3 Safetyinstructions 19 4 Description 20 4 1 Design 20 4 2 Function 20 5 Initial operation 21 5 1 Suspending the tool 21 5 2 Compressed airconnection 21 6 Operatinginstructions 22 6 1 Operating the tool 22 7 Preventive and corrective maintenance 24 7 1 Adjustingtensioningforce tensioningspeed 24 7 2 Setting clearance between tension wheel ...

Page 3: ...nd stoppages and in crease the reliability and service life of the strapping tool The operating instructions must always be available at the place of operation of the strapping tool They must be read and observed by all persons concerned with work on the strapping tool This work specifically includes operation refilling of operating material fault elimination and maintenance In addition to the ope...

Page 4: ...nger of squeezing Do not put your fingers into the tension wheel area Caution Only strap packed goods Do not put hands or other parts of the body bet ween the strap and the package during the strap ping process Do not exceed the air pressure Do not exceed the recom mendedairpressure Use safety coupling For connecting the air hose to the tool use only a safety coupling Do not use a bottled air or g...

Page 5: ... 2 4 Sealing by notching 2 2 the seal Strap cut with knife 2 3 4 1 DESIGN 1 Compressed air connection 2 Yellow button Sealing 3 Green button Tensioning 4 Handle 5 Pressure reduzing valve 6 Compressed air motor 7 Tension wheel and tension plug 8 Base plate 9 Sealing jaws 10 Compressed air cylinder 11 Suspension bow Fig 1 Fig 2 4 1 3 2 5 5 1 4 6 7 8 9 11 2 3 10 ...

Page 6: ...rly prepared compressed air is therefore essential for trouble free operation of the tool This can only be ensured by a reliably functioning maintenance unit consisting of water separator pressure reducing valve with pressure gauge and oil mist lubricator The oil mist lubricator should supply sufficient oil The length of the hose between the CR 25A and the main tenance unit should not exceed 5 m 1...

Page 7: ... the seal 3 4 cm 1 2 Pull the strap tightly by hand and take a portion of the strap leading to the dispenser with the left hand approx 20 cm 8 away from the seal Hold the handle 6 1 of the tool in the right hand and raise the motor up to the stop Insert the strap below the tension wheel completely into strap guide At the same time push the tool forward against the seal Release the motor 6 OPERATIN...

Page 8: ... the items to be strapped are mainly delicate products it is recommended to remove the catch The green button will then no longer be locked when pressed down Sealing Press the yellow button 8 1 with the right thumb until the seal is notched and the strap is cut off Raise the motor to the stop and swivel the tool away from the strapping to the right at the rear Check of seal To obtain the maximum s...

Page 9: ...039 0098 Turning clockwise decreases the clearence turning counterclockwise increases the clearence Turn tension plug so that a notch of the tension plug points in the direction of the set screw 10 1 Tighten set screw 10 1 Check clearence reset if necessary 7 3 REPLACING TENSION WHEEL If the tension wheel spins before the required strap tension is reached the tension wheel must be replaced precond...

Page 10: ... 12 9 hang up compression spring 12 3 with screwdriver 7 5 REPLACING JAWS AND NOTCHER Removal Connect the tool to the air supply depress yellow button 13 1 and hold it in position Disconnect the tool from air supply and release yellow button Remove two special screws 13 6 Take down jaw unit Remove lock nut 13 5 Remove front plate 13 4 remove and replace notcher 13 3 and jaws 13 2 Installation Inst...

Page 11: ...part number and quantity Explosion drawing see page 28 Recommended spare parts Pos Part no Part name Quantity 8 PARTS LIST 1174 200 100 11 Pos Part no Part name Quantity 46 1820 030 415 Bolt 2 47 1820 030 414 Bolt 2 48 1820 030 412 Special screw M 6 2 49 1911 905 252 Counter sunk screw M 5 x 25 1 50 1916 305 052 Lock nut M 5 1 51 1 52 53 1174 200 152 Cutter complete 13 mm 1 53 1174 200 124 Cutter ...

Page 12: ...tion G 1 4 1 132 1940 331 188 Hose clamp ø 18 2 133 134 135 136 1934 310 100 Thrust bearing ø 10 1 137 1934 430 100 Counter washer ø 10 22 x 0 8 1 138 139 140 1174 200 157 Suspension bow 1 141 1940 311 721 Air plug G 1 4 1 142 Pos Part no Part name Quantity 143 144 145 146 147 1911 005 208 Cylinder screw M 5 x 20 2 148 1911 005 168 Cylinder screw M 5 x 16 10 149 1919 605 062 Lock washer M 5 13 150...

Page 13: ...49 148 98 82 84 b 73 97 96 1 149 148 14 10 8 13 12 9 12 13 11 13 12 9 12 18 20 19 16 13 17 21 13 148 149 151 5 29 24 27 26 25 23 28 26 115 83 136 e 130 128 131 129 e 121 158 129 132 159 137 91 168 169 107 108 112 111 109 86 77 b 74 87 93 88 110 e 130 128 175 e 121 129 132 129 e 141 O R G G 166 Madein Switzerland 167 155 78 78 e 177 129 129 Linksgewinde b Loctite 243 e Loctite 577 f Loctite 638 Lef...

Page 14: ...2 014 Ball bearing 4 16 1894 332 015 Shaft 2 17 1894 332 016 Bearing needle 2 18 1894 332 017 Planetary wheel 2 19 1894 332 019 Planetary cage 1 20 1894 332 020 Threaded bushing 1 21 1894 332 021 Saucer spring 2 22 1894 332 022 Shaft 2 23 1894 332 024 Bearing needle 24 24 1894 332 023 Planetary wheel 2 25 1894 332 026 Planetary cage 1 26 1894 332 029 Gear housing Front side 1 27 1894 432 020 Gaske...

Page 15: ...30 01 05 WE Left handed thread 15 15 27 28 21 1 13 12 7 20 24 23 26 3 2 5 7 6 10 9 8 LZB 22 A008 50 4 16 18 17 25 16 17 18 23 24 15 15 22 22 1894 332 000 2 Mac 1 28 08 98 wb ja 19 ...

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