IPM OP 820301 Operationing Manual With Parts Identification Download Page 9 | Manualshive

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IPM OP 820301 Operationing Manual With Parts Identification Download Page 9

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2.0 INSTALLATION

Typical plural system configuration with drum mixer

Figure A - Set-up picture showing ISO and resin equipment installation with OP232C pump,
OP242CD pump and drum mixer.

2.1 Pump installation / set-up

1. Use thread sealer on the male threads

of the ball valve and quick disconnect
plug. Install in the air inlet as shown.

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Summary of Contents for OP 820301

Page 1: ...820301 820302 820303 OP SERIES 2 1 RATIO TRANSFER PUMP OPERATIONING MANUAL WITH PARTS IDENTIFICATION IPM INC Manufactured by International Pump Manufacturing Inc...

Page 2: ...roperly trained individuals thoroughly familiar with the operating instructions mechanics and limitations of the equipment Notice All statements information and data given herein are believed to be ac...

Page 3: ...PARTS IDENTIFICATION 14 3 1 Air motor section assembly 700004 14 3 2 Parts list for 820301 820302 820303 Air motor section 15 3 3 Parts list for 820301 Fluid section 16 3 4 Parts list for 820302 Fluid...

Page 4: ...cturer Material fluid compatibility Always ensure the chemical compatibility of the fluids and solvents used in the fluid section of these pumps hoses other components Check the chemical manufacturer...

Page 5: ...e fluid pressure has been relieved due to a blockage in a component or a hose carefully relieve the pressure by carefully loosening the hose end coupling to allow the fluid pressure to escape slowly A...

Page 6: ...ke to prevent the fluid from drying on the exposed displacement rod and damaging the throat packing Hazards from fire or explosion Hazards exist where sparks can ignite vapors or fumes from combustibl...

Page 7: ...correctly 1 Air compressor Follow the grounding procedures as recommended by the compressor manufacturer 2 Air hoses Always use grounded air houses 3 Fluid container used to supply the system Groundi...

Page 8: ...ispensing valve in contact with a grounded metal pail to minimize the possibility of splashing spraying of chemicals on the skin in the eyes and around static sparks Use low fluid pressure for additio...

Page 9: ...ixer Figure A Set up picture showing ISO and resin equipment installation with OP232C pump OP242CD pump and drum mixer 2 1 Pump installation set up 1 Use thread sealer on the male threads of the ball...

Page 10: ...tly Carefully slide the transfer pump through the adapter and lock it in place with the bung adapter latch hooks 3 Attach air line onto quick disconnect fitting to complete installation It is recommen...

Page 11: ...tion 1 Disconnect all air and hydraulic pressure from pump for safety 2 Place the pump in a vice being careful not to damage equipment Pipe clamps will serve in the event you do not have a vice availa...

Page 12: ...end of the air cylinder and carefully unthread 5 Use a 5 16 steel dowel pins to keep the piston rod plunger from rotating Unthread 6 Remove the dowel pin from the plunger top Air motor assembly can no...

Page 13: ...replace the packings as required paying careful attention to the packing orientation 9 Lubricate install and assembly the parts in reverse order Lubrication is recommended for use on the air cylinder...

Page 14: ...air valve plate 700003 Do not use a wrench on hex nut during disassembly assembly or maintenance of air motor assembly NOTE When replacing Lower Air Valve 500013 and the Socket Head Cap Screws 500014...

Page 15: ...15 3 2 Parts list for 820301 820302 820303 Air motor section...

Page 16: ...16 3 3 Parts list for 820301 Fluid section...

Page 17: ...17 3 4 Parts list for 820302 Fluid section...

Page 18: ...18 3 5 Parts list for 820303 Fluid section...

Page 19: ...g 1 500030 U cup 1 601035 Fluid section repair kit Fits 820301 820302 820303 Components include Part Description Qty 500033 Seal retainer 1 500034 Packing 2 500035 Seal expander 1 500036 Shaft wiper r...

Page 20: ...s necessary Non stop air exhaust Intake valve or packing worn off Replace worn parts Erratic pump operation Intake valve is not completely closed Clear obstruction and service pump Replace parts as ne...

Page 21: ...termittent 7 5 gpm 28 4 lpm Maximum Output Flow continuous 5 0 gpm 18 9 lpm Maximum Output Pressure 405 psi 27 9 bar Maximum Air input Pressure 180 psi 12 4 bar Air inlet Port 1 4 npt f Fluid Outlet P...

Page 22: ...22 7 0 PERFORMANCE...

Page 23: ...23...

Page 24: ...nt tampering or altering of equipment lack of improper maintenance and or by substitution of non IPM parts Additionally IPM shall not be liable for nor does the warranty apply to operational wear dama...

Page 25: ...25 3107 142nd Avenue East Suite 106 Sumner WA 98390 U S A TEL 253 863 2222 FAX 253 863 2223 Website www ipmpumps com Updated Jun 2016...

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