IPM OP 820301 Operationing Manual With Parts Identification Download Page 6

 

 

6

6  IPM transfer pumps incorporates a wet tube, the purpose of which is to prevent the buidup of 

chemical and dirt on the pump shaft which would damage the packing as the shaft 
reciprocates through them. This wet tube must be full when a pump that has not been 
thoroughly flushed and cleaned is stored outside the protected environment of a sealed drum 
as well as when the pump is in use. Should a pump be installed in a partially filled drum 
where the liquid level is below the top of the wet tube, the tube must be manually filled with 
the proper chemical prior to inserting into the drum. 

 
7  Once a pump is committed to a particular chemical, it is good practice to identify which 

chemical a particular pump is designated for to eliminate the possibility of mix up and 
contamination. 

 
 

Shut down & care of pump

 

For overnight shut down, follow the 

Pressure Relief Procedure (page 5)

Always stop the pump 

at bottom of the stroke to prevent the fluid from drying on the exposed displacement rod and 
damaging the throat packing. 
 
 

Hazards from fire or explosion

 

Hazards exist where sparks can ignite vapors or fumes from combustible chemicals or other 
hazardous conditions exist such as explosive dust, etc. These sparks can be created from 
plugging in or unplugging an electrical supply cord or from the static electricity generated by the 
flow of fluid through the pump and hose. 
 
Every part of the equipment must be properly grounded to prevent static electricity from 
generating a spark and causing the pump or system to become hazardous. These sparks can 
cause a fire, explosion, property and equipment damage and serious bodily injury. Ensure that 
the pump and all components and accessories are properly grounded and that electrical supply 
cords are not plugged in or unplugged when these hazards exist. 
 
Should any evidence of sparks or static electricity exist, discontinue pump operation immediately. 
Investigate the source of the static electricity and correct the grounding problem. Do not use the 
system until the grounding problem is repaired. 
 

 

 

Summary of Contents for OP 820301

Page 1: ...820301 820302 820303 OP SERIES 2 1 RATIO TRANSFER PUMP OPERATIONING MANUAL WITH PARTS IDENTIFICATION IPM INC Manufactured by International Pump Manufacturing Inc...

Page 2: ...roperly trained individuals thoroughly familiar with the operating instructions mechanics and limitations of the equipment Notice All statements information and data given herein are believed to be ac...

Page 3: ...PARTS IDENTIFICATION 14 3 1 Air motor section assembly 700004 14 3 2 Parts list for 820301 820302 820303 Air motor section 15 3 3 Parts list for 820301 Fluid section 16 3 4 Parts list for 820302 Fluid...

Page 4: ...cturer Material fluid compatibility Always ensure the chemical compatibility of the fluids and solvents used in the fluid section of these pumps hoses other components Check the chemical manufacturer...

Page 5: ...e fluid pressure has been relieved due to a blockage in a component or a hose carefully relieve the pressure by carefully loosening the hose end coupling to allow the fluid pressure to escape slowly A...

Page 6: ...ke to prevent the fluid from drying on the exposed displacement rod and damaging the throat packing Hazards from fire or explosion Hazards exist where sparks can ignite vapors or fumes from combustibl...

Page 7: ...correctly 1 Air compressor Follow the grounding procedures as recommended by the compressor manufacturer 2 Air hoses Always use grounded air houses 3 Fluid container used to supply the system Groundi...

Page 8: ...ispensing valve in contact with a grounded metal pail to minimize the possibility of splashing spraying of chemicals on the skin in the eyes and around static sparks Use low fluid pressure for additio...

Page 9: ...ixer Figure A Set up picture showing ISO and resin equipment installation with OP232C pump OP242CD pump and drum mixer 2 1 Pump installation set up 1 Use thread sealer on the male threads of the ball...

Page 10: ...tly Carefully slide the transfer pump through the adapter and lock it in place with the bung adapter latch hooks 3 Attach air line onto quick disconnect fitting to complete installation It is recommen...

Page 11: ...tion 1 Disconnect all air and hydraulic pressure from pump for safety 2 Place the pump in a vice being careful not to damage equipment Pipe clamps will serve in the event you do not have a vice availa...

Page 12: ...end of the air cylinder and carefully unthread 5 Use a 5 16 steel dowel pins to keep the piston rod plunger from rotating Unthread 6 Remove the dowel pin from the plunger top Air motor assembly can no...

Page 13: ...replace the packings as required paying careful attention to the packing orientation 9 Lubricate install and assembly the parts in reverse order Lubrication is recommended for use on the air cylinder...

Page 14: ...air valve plate 700003 Do not use a wrench on hex nut during disassembly assembly or maintenance of air motor assembly NOTE When replacing Lower Air Valve 500013 and the Socket Head Cap Screws 500014...

Page 15: ...15 3 2 Parts list for 820301 820302 820303 Air motor section...

Page 16: ...16 3 3 Parts list for 820301 Fluid section...

Page 17: ...17 3 4 Parts list for 820302 Fluid section...

Page 18: ...18 3 5 Parts list for 820303 Fluid section...

Page 19: ...g 1 500030 U cup 1 601035 Fluid section repair kit Fits 820301 820302 820303 Components include Part Description Qty 500033 Seal retainer 1 500034 Packing 2 500035 Seal expander 1 500036 Shaft wiper r...

Page 20: ...s necessary Non stop air exhaust Intake valve or packing worn off Replace worn parts Erratic pump operation Intake valve is not completely closed Clear obstruction and service pump Replace parts as ne...

Page 21: ...termittent 7 5 gpm 28 4 lpm Maximum Output Flow continuous 5 0 gpm 18 9 lpm Maximum Output Pressure 405 psi 27 9 bar Maximum Air input Pressure 180 psi 12 4 bar Air inlet Port 1 4 npt f Fluid Outlet P...

Page 22: ...22 7 0 PERFORMANCE...

Page 23: ...23...

Page 24: ...nt tampering or altering of equipment lack of improper maintenance and or by substitution of non IPM parts Additionally IPM shall not be liable for nor does the warranty apply to operational wear dama...

Page 25: ...25 3107 142nd Avenue East Suite 106 Sumner WA 98390 U S A TEL 253 863 2222 FAX 253 863 2223 Website www ipmpumps com Updated Jun 2016...

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