IPM OP 820301 Operationing Manual With Parts Identification Download Page 4

 

 

4

1.0 SAFETY WARNINGS

 

Please read and observe all warnings contained in this operations manual before making any 
attempt to operate the equipment.   

 

Misuse of equipment 

 

Misuse of equipment can cause serious bodily injury. Use the equipment only for its intended 
purpose and do not attempt to modify it in any way. Care should be taken to prevent over 
pressurization of the pump, hose lines and accessories connected to it. Use only IPM designated 
parts for re-building or repairing this equipment. Use the pump only with compatible fluids. 
Improper use of this equipment could result in fluid being sprayed on the skin or in the eyes of 
user, serious bodily injury, property damage, fire or explosion. 

 

D

aily maintenance inspection should be made on pumps and equipment and all worn or 

damaged parts should be re-placed immediately. Do not use pumps, components or hose lines 
as leverage to move equipment to avoid damage and injury. Do not alter this equipment as doing 
so could cause it to function incorrectly and/or cause serious injury. Altering this equipment in 
any way will also void any and all warranty guarantees from the manufacturer. 

 

Material & fluid compatibility 

 

Always ensure the chemical compatibility of the fluids and solvents used in the fluid section of 
these pumps, hoses other components. Check the chemical manufacturer’s data sheets and 
specification charts before using fluids or solvents in this pump to ensure compatibility with 
pumps, inner hose lining and outer hose covering. 

 

Pressurized hoses 

 

Because the hoses are pressurized they can present a danger should the fluid escape due to 
damage, worn parts or general miss-use. Escaping fluid can splash or spray operator, causing 
serious bodily injury and/or damage to equipment and property. Ensure that the hoses do not 
leak or rupture due to wear, misuse or damage.   

Before each use, ensure that the fluid couplings are tight and all clips/pins/plugs are secured. 
Inspect the entire length of hose for wear, cuts, abrasions, bulging cover and/or loose 
connections. These conditions may cause the hose to fail and result in splashing or spraying of 
chemicals on the skin or in the eyes of operator and cause serious injury and/or property 
damage. 

 

Warning 

To reduce the risk of static sparking or splashing fluid in the eyes or on the skin, follow 
the 

Pressure Relief Procedure 

before flushing. 

 

For your safety, read the 

Fire or Explosion Hazard 

before flushing and follow all the 

listed recommendations.   

Summary of Contents for OP 820301

Page 1: ...820301 820302 820303 OP SERIES 2 1 RATIO TRANSFER PUMP OPERATIONING MANUAL WITH PARTS IDENTIFICATION IPM INC Manufactured by International Pump Manufacturing Inc...

Page 2: ...roperly trained individuals thoroughly familiar with the operating instructions mechanics and limitations of the equipment Notice All statements information and data given herein are believed to be ac...

Page 3: ...PARTS IDENTIFICATION 14 3 1 Air motor section assembly 700004 14 3 2 Parts list for 820301 820302 820303 Air motor section 15 3 3 Parts list for 820301 Fluid section 16 3 4 Parts list for 820302 Fluid...

Page 4: ...cturer Material fluid compatibility Always ensure the chemical compatibility of the fluids and solvents used in the fluid section of these pumps hoses other components Check the chemical manufacturer...

Page 5: ...e fluid pressure has been relieved due to a blockage in a component or a hose carefully relieve the pressure by carefully loosening the hose end coupling to allow the fluid pressure to escape slowly A...

Page 6: ...ke to prevent the fluid from drying on the exposed displacement rod and damaging the throat packing Hazards from fire or explosion Hazards exist where sparks can ignite vapors or fumes from combustibl...

Page 7: ...correctly 1 Air compressor Follow the grounding procedures as recommended by the compressor manufacturer 2 Air hoses Always use grounded air houses 3 Fluid container used to supply the system Groundi...

Page 8: ...ispensing valve in contact with a grounded metal pail to minimize the possibility of splashing spraying of chemicals on the skin in the eyes and around static sparks Use low fluid pressure for additio...

Page 9: ...ixer Figure A Set up picture showing ISO and resin equipment installation with OP232C pump OP242CD pump and drum mixer 2 1 Pump installation set up 1 Use thread sealer on the male threads of the ball...

Page 10: ...tly Carefully slide the transfer pump through the adapter and lock it in place with the bung adapter latch hooks 3 Attach air line onto quick disconnect fitting to complete installation It is recommen...

Page 11: ...tion 1 Disconnect all air and hydraulic pressure from pump for safety 2 Place the pump in a vice being careful not to damage equipment Pipe clamps will serve in the event you do not have a vice availa...

Page 12: ...end of the air cylinder and carefully unthread 5 Use a 5 16 steel dowel pins to keep the piston rod plunger from rotating Unthread 6 Remove the dowel pin from the plunger top Air motor assembly can no...

Page 13: ...replace the packings as required paying careful attention to the packing orientation 9 Lubricate install and assembly the parts in reverse order Lubrication is recommended for use on the air cylinder...

Page 14: ...air valve plate 700003 Do not use a wrench on hex nut during disassembly assembly or maintenance of air motor assembly NOTE When replacing Lower Air Valve 500013 and the Socket Head Cap Screws 500014...

Page 15: ...15 3 2 Parts list for 820301 820302 820303 Air motor section...

Page 16: ...16 3 3 Parts list for 820301 Fluid section...

Page 17: ...17 3 4 Parts list for 820302 Fluid section...

Page 18: ...18 3 5 Parts list for 820303 Fluid section...

Page 19: ...g 1 500030 U cup 1 601035 Fluid section repair kit Fits 820301 820302 820303 Components include Part Description Qty 500033 Seal retainer 1 500034 Packing 2 500035 Seal expander 1 500036 Shaft wiper r...

Page 20: ...s necessary Non stop air exhaust Intake valve or packing worn off Replace worn parts Erratic pump operation Intake valve is not completely closed Clear obstruction and service pump Replace parts as ne...

Page 21: ...termittent 7 5 gpm 28 4 lpm Maximum Output Flow continuous 5 0 gpm 18 9 lpm Maximum Output Pressure 405 psi 27 9 bar Maximum Air input Pressure 180 psi 12 4 bar Air inlet Port 1 4 npt f Fluid Outlet P...

Page 22: ...22 7 0 PERFORMANCE...

Page 23: ...23...

Page 24: ...nt tampering or altering of equipment lack of improper maintenance and or by substitution of non IPM parts Additionally IPM shall not be liable for nor does the warranty apply to operational wear dama...

Page 25: ...25 3107 142nd Avenue East Suite 106 Sumner WA 98390 U S A TEL 253 863 2222 FAX 253 863 2223 Website www ipmpumps com Updated Jun 2016...

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